Clarke METALWORKER CTR1 Bedienungsanleitung

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS DL0223

TUBE ROLLER

MODEL NO: CTR1

PART NO: 7610960

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Tube Roller.

Before attempting to use the tube roller it is essential that you read this manual

thoroughly and carefully follow all instructions given. In doing so you will ensure

the safety of yourself and that of others around you and you can also look

forward to the product giving you long and satisfactory service.

FUNCTIONS

1. This tool is intended to bend mild steel, copper and aluminum tubing. It

can be used for bending exhaust pipes, water pipe and electrical conduit.

DO NOT bend plastic or PVC pipe with this tool.

2. This tool includes 6 rollers: 3 rollers for round tube and 3 rollers for square

tube. If the upper roller is for round tube, then the lower roller must be for

round tube. If the upper roller is for square tube then the lower roller must

be for square tube. DO NOT mix the use of round and square rollers.

SAFETY PRECAUTIONS

• Due to the weight of the tube roller the help of an assistant may be

beneficial during unpacking or when moving it around.

•ALWAYS operate on a suitably strong bench with adequate light.

•ALWAYS check for signs of cracked welds or any other structural damage

before starting work. DO NOT operate if any of these conditions exist. Have

repairs made only by a CLARKE service centre.

• The components of this tube roller are designed to withstand the rated

capacity. DO NOT substitute any other components or exceed the rated

capacity.

•ALWAYS ensure the workpiece is secure before applying pressure.

•DO NOT allow anyone who is unfamiliar with this tool to use the tube roller

unless they are under direct supervision.

•ALWAYS ensure the work piece is properly positioned.

•ALWAYS keep hands and fingers away from parts that may pinch or shift.

•NEVER use extension tubes to increase the length of the handle. Excessive

effort can cause damage and/or accidents.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

UNPACKING

Ensure the product suffered no damage during transit and that all items are

present. Should any loss or damage become apparent, please contact your

CLARKE dealer immediately. The following items are supplied.

NO DESCRIPTION NO DESCRIPTION

1 Main Body 8 Rotary Handle Bar

2 Lower Roller (Square 1) 9 Driving Handle

3 Lower Roller (Square 2) 10 Hex Key 5mm

4 Upper Roller (Square) 11 Hex Key 6mm

5 Lower Roller (Round 1) 12 Hex Key 8mm

6 Lower Roller (Round 2) 13 Spanner 22mm

7 Upper Roller (Round)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

1. To bench mount, choose an

appropriate work bench for

mounting. The workbench should be

solid, level and strong enough to

support the weight of the tool, the

work material and pressure applied

to the tool during application.

2. Unscrew the knob on one end of the

Rotary Handle Bar and feed the Bar

through the hole in the top of the

Travelling Bolt and screw the knob

back on the bar.

3. Mount the Driving Handle onto the

Driving Shaft. Secure the handle in

place using the M10 x 25 Hex Bolt. Be

sure the Driving Handle and Driving

Shaft turn freely, then tighten the hex

bolt securely using the 6mm hex key

provided.

4. Select the correct rollers to match

the tubing type (round or square)

you will be working with, see

‘Changing Roller Dies’ on Page 5.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

CHANGING ROLLER DIES

1. Remove the Locking Pin and Washer

from the Driving Shaft.

2. Using the 6mm Hex Key, loosen the

Set Screws on the Upper Roller, then

pull the Driving Shaft out the Side

Wall and replace the Upper Roller.

3. Tighten the Set Screws on the Upper

Roller and replace the Washer and

Locking Pin.

4. Choose the correct Lower Rollers for

your workpiece (round or square)

and place them in the appropriate

grooves on the tool, making sure that

the rollers are in the corresponding

grooves either side of the driving

shaft.

NOTE: There are 4 lower roller position

grooves on each side of the

tool. Placing the rollers nearer

to the centre of the tool will give you a tighter bend radii.

5. Lock the Lower Rollers in place by tightening the bolt on the side of the

rollers using the 22mm spanner provided.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

1. Turn the Rotary Handle on top

counter-clockwise, which will raise

the Upper Roller.

2. After raising the bottom edge of the

Upper Roller above the top edges of

the Bottom Rollers, place the work

piece into the tools cutouts of the

rollers until it is contacting all three

rollers, then using the Rotary Handle

to tighten the Travelling Bolt down by

a 1/4 of a turn to put light pressure on

the tubing.

3. Facing the Driving Handle, begin

forming by feeding your tubing into

the left hand side of the tool while

turning the Driving Handle clockwise

and tightening down gently with the

Rotary Handle.

4. When creating tighter radii, you may need to spiral your work piece slightly

to clear the body of the tool. This can easily be flattened out after

completion.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

EXPLODED DIAGRAM

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PARTS LIST

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended. Faulty goods should be returned to their place of purchase, no

product can be returned to us without prior permission. This guarantee does

not effect your statutory rights.

1 Bottom Roller Shaft 18 Screw Nut M24

2 Bush 19 Travelling Bolt

3 Hex Bolt M8 x 20 20 Rotary Handle Bar

4 Upper Roller (Round) 21 Rotary Handle Shaft

5 Bottom Roller (Round) 22 Washer D20

6 Washer D16 23 Spring Washer

7 Screw Nut M14 24 Locking Pin

8 Hex Bolt M10 x 25 25 Driving Handle

9 Hex Bolt M10 x 35 26 Driving Handle Bar

10 Washer D10 27 Upper Roller (Square)

11 Side Wall 28 Lower Roller (Square)

12 Driving Shaft 29 Bottom Roller Ring

13 Support Shaft 30 Hex Key 5mm

14 Travelling Shaft 31 Hex Key 6mm

15 Upper Roller Housing 32 Hex Key 8mm

16 Hex Bolt M6 x 12 33 Spanner 22mm

17 Support Plate

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