Clarke EASIARC 200 Handbuch

WARNING: Read these instructions before using the machine

WARNING: A suitable welding headsheild must be worn during use

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0415

200 AMP ARC WELDER

MODEL NO: EASIARC 200

PART NO: 6010980

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Welder.

Before attempting to operate the machine, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the welder giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. All

tools, accessories and packaging should be sorted, taken to a re-

cycling centre and disposed of according to the laws governing

Waste Electrical and Electronic Equipment.

ACCESSORIES

The following are some of the accessories available from your CLARKE dealer.

Please quote the part numbers shown below:

DESCRIPTION PART NUMBER

CWH6 Arc Activated Welding Headshield 6000671

2 mm Welding Electrodes 3050555

2.5 mm Welding Electrodes 3050560

3.25 mm Welding Electrodes 3050565

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY INSTRUCTIONS

ELECTRIC SHOCK

• Remove the plug from the socket

and wait 5 minutes to allow the

capacitors to discharge before

carrying out servicing or

maintenance.

• Do not touch live electrical parts.

• Never use electrode holders or

cables which are damaged.

• Keep working environment,

equipment, cables and clothing

free from grease, oil, moisture and

dirt.

• Ensure welding machine has been

correctly earthed.

• The operator must be insulated

from the floor and work bench

using a dry insulation mat.

• Always ensure a second person is

present in case of accident.

• Never change electrodes with

bare hands or damp gloves.

• Keep welding cables away from

power cables.

• Regularly inspect the condition of

the cables for signs of damage.

• Remove plug from the mains

socket when not in use, do not

leave the machine unattended.

• Ensure earth clamp is secured to

bare metal adjacent to weld

seam, and when not in use is

insulated for safety. - Keep all

equipment well maintained.

• The operator shall prevent gas

cylinders in the vicinity of the work

piece from becoming part of the

welding circuit.

FUMES & GASES

• The welding process generates

hazardous fumes as a by-product.

Inhalation of these fumes is

hazardous to health.

• Keep your head away from the

weld to avoid breathing the fumes.

• If welding in confined spaces

ensure adequate ventilation and

use a fume extractor.

• By-products of welding can react

to create a toxic/explosive

environment.

FIRE OR EXPLOSION

Welding can cause fire and

explosions. Precautions should be

taken to prevent these hazards.

• Before starting work ensure the

area is clear of flammable

materials.

• Move any combustible materials to

a safe distance, especially

substances likely to generate a

dangerous vapour.

WARNING: WHEN USING ELECTRICAL TOOLS, BASIC SAFETY

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF

FIRE, ELECTRIC SHOCK AND PERSONAL INJURY

WARNING: READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO

OPERATE THIS PRODUCT AND KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• The welding arc can cause serious

burns. Avoid contact with skin.

• Sparks and molten metal are

ejected during welding. Take

precautions to prevent fires.

• Sparks and molten metal can pass

through gaps. Be aware that fire

can start out of sight.

• Do not weld pressurised containers.

or containers containing

flammable vapours e.g. fuel tanks.

• Always have appropriate fire

fighting equipment to hand

suitable for use in electrical

environments.

• Avoid carrying any fuels with you

e.g. cigarette lighters or matches.

PERSONAL PROTECTION

• The body should be protected by

suitable clothing.

• The use of neck protection may be

necessary against reflected

radiation.

• Arc machines generate a

magnetic field which is detrimental

to pacemakers. Consult your

doctor before going near active

welding equipment/operations.

• The UV and IR radiation generated

by welding is highly damaging to

the eyes, causing burns. This can

also affect the skin.

• Always use a suitable welding

shield equipped with appropriate

protective filters.

• Where there are pedestrians and

traffic ensure a protective screen is

used to avoid accidental arc glare.

• Do not weld in the vicinity of

children or animals and ensure no-

one is looking before striking an

arc.

• Wear hearing protection if

required.

• Allow the weld time to cool. Hot

metal should never be handled

without gloves.

• Take care when adjusting or

maintaining the torch, that it has

had time to cool sufficiently and

the welder is disconnected from

the mains supply.

• First aid facilities and a qualified first

aid person should be available

unless medical facilities are close

by, for immediate treatment of

flash burns of the eyes and skin

burns.

• A hard hat should be worn when

others are working overhead.

• Flammable hair sprays/gels should

not be used by persons intending

to weld or cut.

PROTECTIVE CLOTHING

• Wear gauntlet gloves designed for

use in welding,

• Wear an apron, and protective

shoes.

• Wear cuffless trousers to avoid

entry of sparks and slag.

• Avoid oily greasy clothing.

• Protective head and shoulder

coverings should be worn when

welding overhead.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• Wear a helmet or safety goggles or

glasses with side shields

underneath, appropriate filter

lenses or plates (protected by clear

glass). This is a MUST for welding

(and chipping) to protect the eyes

from radiant energy and spatter.

Replace cover glass when broken,

pitted, or spattered.

NOTE: ALL protective wear inc. masks

& head shields MUST comply with PPE

Directive 89/686/EEC

ADDITIONAL SAFETY PRECAUTIONS

FOR ARC WELDERS

• NEVER attempt to remove any of

the panels unless the machine is

disconnected from the power

supply.

• NEVER use the machine with any of

the panels removed.

• NEVER attempt any electrical or

mechanical repair unless your are

a qualified technician. If you have

a problem with the machine

contact your local CLARKE dealer.

• NEVER use or store in a wet/damp

environment. DO NOT EXPOSE TO

RAIN.

• NEVER allow children or animals in

the vicinity of a welding operation.

• ALWAYS remove all flammable

materials from the welding area.

• ALWAYS ensure that there is full free

air circulating around the outer

casing of the machine, and that

the louvres are unobstructed.

• Welding arc can seriously damage

your eyes. Both the operator and

any spectators should always use a

proper welding face shield or

helmet, with suitable filter lenses.

Proper gloves and working clothes

should be worn at all times.

• ALWAYS wear a pair of safety

spectacles/goggles when

chipping away slag after welding.

Remember, ordinary eye glasses

are not safety gasses.

• ALWAYS ensure there is adequate

ventilation or extraction in the work

area as the welding process gives

off toxic fumes.

• ALWAYS ensure there is a fire

extinguisher on hand.

• ALWAYS ensure that a medical

supply is on hand, and that

treatment for burns is available.

SAFETY SYMBOLS

General Warning,

indicates that failing to

follow these instructions

could result in injury or

damage to the machine.

Recycle unwanted

materials instead of

disposing of them as

waste. All tools,

accessories and

packaging should be

sorted, taken to a recycling centre

and disposed of in a manner which is

compatible with the environment.

ELECTRICAL CONNECTIONS

230V SUPPLY

Connect the mains lead to a suitably fused 230 Volt (50Hz) electrical supply.

The fuse rating should correspond to that shown on the data plate on the rear

panel of the machine. For a full explanation of the rating plate, see page 15.

If the colours of the wires in the power cable of this product do not correspond with

the markings on the terminals of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal which is

marked Nor coloured Black.

• The wire which is coloured Brown must be connected to the terminal

which is marked Lor coloured Red.

• The wire which is coloured Yellow and Green must be connected to the

terminal which is marked E or or coloured Green.

400V SUPPLY

For connecting to a 400V (Single Phase) supply, the colour codes of the wires

are as follows: Green and Yellow - Earth Blue - Live (L1) Brown - Live (L2)

If in any doubt, consult a qualified electrician.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE SUPPLY.

WARNING: NEVER FIT A STANDARD 230V, 13AMP (BS1363) PLUG TO

THESE MACHINES

WARNING! The wires in the power cable of this product are

coloured in accordance with the following code:

Blue = Neutral Brown = Live Yellow and Green = Earth

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

UNPACKING

Any damage or deficiency should be reported to your CLARKE dealer

immediately.

The components include the following:

• 1 x 200 Amp AC Arc Welder

• 1 x Combination Wire Brush & Hammer

• 1 x Clarke Instruction Manual

OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Handle 6 On/Off Switch / Voltage Selector

2 Overload Indicator 7 Earth Clamp

3 Welding Current Selector 8 Combination Wire Brush & Hammer

4 Welding Rod Electrode Holder 9 Power Indicator

5 Welding Current Scale

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

FITTING THE HANDLE

1. Remove the two bolts at the top of

the welder.

2. Position the handle as shown and

secure with the two bolts.

FITTING THE WHEELS

1. Place a circlip on the inner groove

on the axle.

2. Carefully remove the wheel cover.

3. Slide the wheel onto the axle.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

4. Place the second circlip on the

outer grove on the axle.

5. Replace the wheel cover

6. Slide the axle through the body of

the welder as shown.

7. Fix the second wheel to the other

end of the axle as described.

DUAL SUPPLY

This machine is capable of operating

on 230V or 400V (single phase), the

voltage selector is designed so that it

can select only one voltage.

The position of the screw,arrowed in

the illustration opposite will determine

the voltage selection.

With the screw in:

POSITION 1, the switch may be turned from O - OFF to 400V.

POSITION 2, the switch may be turned from O - OFF to 230V.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

THE WELDING SHIELD

1. Push the two halves of the shield

together as shown, making sure

the hooks and pins on the side

engage correctly.

2. Place the handle into position

and secure using the plastic nut

provided.

3. Working from the inside of the

shield, insert the clear glass panel

into the recess in the shield,

followed by the dark glass panel.

• The clear glass must be inserted

first.

4. Insert the two plastic screws to

clamp the glass panels from the

inside of the mask.

When replacing the glass panels,

only use parts supplied by Clarke International. The dark panel is a certified,

specific optical class, and should not be exchanged for any other type.

The clear glass panel should be replaced when it becomes badly pitted.

PREPARATION FOR USE

FITTING THE WELDING ROD

1. Select the appropriate welding rod, and insert it into the welding rod

holder.

• It should be approximately the same thickness as the metal being

welded.

PREPARING THE WORKPIECE

The area being welded should be perfectly clean. Any coating, plating or

corrosion must be removed, otherwise a good weld will be impossible to

achieve.

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