Claudgen CA1509S Original Betriebsanleitung

Installation & operation guide for Screen-zone

Warm Air Curtains

All electrical appliances produced by the Company are guaranteed for one year against faulty

materials or workmanship. This applies only if the appliance has been used for purposes in

accordance with the instructions provided and has not been connected to an unsuitable electricity

supply, or subject to misuse, neglect, damage or modified or repaired by any person not authorised

by us. This guarantee is offered to you as an extra benefit and does not affect your legal rights.

The correct electricity supply voltage is shown on the rating label attached to the appliance.

Reasonable care has been taken to ensure that this guide is accurate at the time of printing. In the

interest of progress the Company reserve the right to vary specifications from time to time without

notice.

Model

CA1509S, CA1512S CA1514S, CA1516S

41001304 Iss 01

Overview

Please read this guide carefully and

retain for future use and maintenance.

This appliance has been designed and

manufactured to the highest

international standards, however, care

must be taken for optimal results and

safety. This appliance also meets the

requirements of EU Directive 2004/106/

EC for EMC and 2009/125/EC Directive.

Safety & Care

The appliance is not intended for use by

persons (including children) with

reduced physical, sensory or mental

capabilities or lack of experience and

knowledge unless they have been

given supervision or instruction

concerning use of the appliance by a

person responsible for their safety.

Children should be supervised to ensure

that they do not play with the

appliance.

Warning

 Do NOT site the appliance in a

corner.

 Do NOT handle the appliance with

wet hands.

 Do NOT use the appliance in

workshops or rooms where excessive

dust is generated or present.

 Ensure that nothing is pushed into any

aperture of this appliance.

 Do NOT touch outlet grille when the

appliance is in use.

 Do NOT cover or restrict any aperture

of the appliance when in use.

 Do NOT use the appliance if

damaged.

 Do NOT leave the appliance

unattended where young children

are present.

Thermal cut out

There are 2 thermal cut-outs protecting the

heater, positioned along the heater box. These

cut-outs are connected in series and each or

both may operate in the event of fan failure or

restriction to the free flow of air through the unit.

The unit is protected by manual type cut-outs

which may only be reset by hand when the

heater is switched OFF and has cooled down. If

the cut-outs trip, check the inlet and outlet

grilles for airflow restrictions.

To reset the thermal cut outs

The cut-outs are reset by switching OFF mains power

to the appliance and allowing the appliance to

cool for 20 minutes.

Ensure mains power is OFF

Remove the appliance lid and locate the 2 cut-outs.

Reset each cut-out by pressing the white 5 mm

square reset button located on each cut-out.

Replace appliance lid. Switch ON the appliance.

The cut-outs will be reset. If the cut-outs trip again a

qualified electrician should be consulted.

Maintenance

ALWAYS ENSURE THAT THE MAIN EXTERNAL

ELECTRICITY SUPPLY IS SWITCHED OFF BEFORE

SERVICING OF THIS SCREEN-ZONE HEATER.

To obtain the best results from the heater it is

essential to avoid the accumulation of dust and dirt

within the unit and on the inlet and discharge grilles.

Regular cleaning is necessary with particular

attention to the fronts and backs of the fan motor

blades. Cleaning of the fan is best carried out with a

soft brush.

41001304 Iss 01

Mounting

When mounted over a doorway, the unit should

be mounted as low as possible and not more than

3.4 metres above the floor. A single unit will give

adequate coverage for a 1.2 metre doorway. For

wider doorways, units may be mounted end to

end. The heater should be mounted so that the

inlet or outlet air flows are not obstructed in any

way. A clearance of at least 300 mm should be

maintained around the inlet and outlet grilles.

Installation

Having removed the appliance lid, to acquire

these Instructions, also ensure that the Remote

Control Switch Box, which is packed inside the ap-

pliance with these Instructions, is removed and

retained.

The appliance ‘air flow’ and ‘external dimensions’

are shown in Fig 1.

The heater may be mounted in one of several

ways i.e:-

Wall mounting

1. Using WALL BRACKETS supplied.

Onto a suitable vertical wall or bearers, the 2 wall

brackets are secured at the centres shown in Fig

2. The appliance, with 2 upper bolts threaded

securely into each face, is then fitted on-

to/between the wall brackets as shown in Fig 3.

The lower fixing bolts are then fitted through each

wall bracket into each side of the appliance.

The upper 2 bolts allow the appliance to be

slipped onto, and held by, the wall brackets. The

fitting of the lower bolts in each side locks the ap-

pliance to the brackets.

Tighten-up securely all 3 bolts in each side.

2. DIRECTLY to a suitable vertical wall or bearers.

Using 4 x No.12 wood screws. Screw through

the holes in the appliance case rear, at the cen-

tres shown in Fig 4. Keyhole slots are provided for

the upper 2 fixing screws, allowing the appliance

to be initially located. The lower 2 fixing screws

pass through the appliance rear, supporting the

appliance and preventing any movement up off

the upper 2 screws.

The wall surface to which the appliance is to

be mounted must be flat to avoid any distortion of

the appliance casing.

Suspended/hanging

1.Using Ø20mm CONDUIT.

The appliance may be suspended by Ø20mm con-

duit via two suitable holes provided in the top of the

appliance, see Fig 5.

2. Studding.

The heater offers four M8 threaded holes as shown in

Fig 6. from which the appliance may be suspended.

There are diagrams showing all of this on the follow-

ing page

41001304 Iss 01

Controls

The units are designed to provide 2 levels of heat

i.e half heat and full heat, together with 2 fan

speeds, normal and boost. The remote control

box houses 4 switches. The switch plate wiring is

shown below, along with a front view. There is a

more detailed drawing on the following page.

The functions of the switches are as follows:-

SWITCH 1 (left-hand) ON/OFF

SWITCH 2 FAN SPEED CONTROL

SWITCH 3 ½ HEAT ON/OFF

SWITCH 4 ½ HEAT ON/OFF

Mounting diagrams

Detailed diagram for remote control

switch

41001304 Iss 01

Fig 8

To replace a switch in the control box

1. Switch off the mains supply

2. Remove the switch box cover.

3. Disconnect the wiring to the switch.

4. Release the spring clips and push out the switch.

5. Fit the replacement switch, reconnect the wiring and replace the cover.

Electrical connections

The heater is suitable for connection to a 415

volt 3 phase 50Hz supply. .

On full heat setting the load is 9, 12, 14 or 16kW

depending of the model.

The connections between the unit and remote

switch box are shown on Fig 8.

For safety reasons a good earth connection must AL-

WAYS be made to the unit and the control box. On

the heater the earth terminal is adjacent to the termi-

nal block and is clearly marked with the symbol .

The unit should be wired in accordance with BS7671

latest edition requirements for electrical installations.

The installer should ensure that a suitable fused isolat-

ing switch is connected in the mains supply.

Fuses

The motor and switch circuits are protected by two fuses which have a 3 amp rating. Ensure that any

replacement is of the correct size and rating.

Spares

It is essential when ordering spares or replacement parts to state the model number CA1509, CA1512,

CA1514 or CA1516 and the serial number on the rating place fixed to the top of the unit.

In the interest of progress the Company reserves the right to vary specifications from time to time with-

out notice. The material listed is offered subject to the Company’s General Conditions of Sale, a copy

of which can be obtained on request.

41001304 Iss 01

Electrical Data CA1509 CA1512 CA1514 CA1516

Supply voltage 415V three phase 50Hz 415V three phase 50Hz

Total load kW 912 14 16

A/pha 12.6 16.7 19.6 22.4

Motor power W60

Max Running current Amps 0.6

Internal fuse size amps Amps 3

External fuse size amps A/pha 16 20 25 25

Cable terminal size 10mm2 Max

Mains terminal block position Centre of base unit.

Terminals N; L1; L2 & L3 Centre of base unit.

Terminals N; L1; L2 & L3

Control terminal block cable size 4mm2 Max

Control terminal block position Centre of base unit

Terminals 1-5Centre of base unit.

Terminals 1-5

Control terminal block current Amps 0.6

CUSTOMER HELPLINE

Should you need any advice on the use of your new Consort product please contact our Helpline:

Consort Equipment Products Limited

Thornton Industrial Estate, Milford Haven, Pembrokeshire, SA73 2RT

Tel: 01646 692172 Fax: 01646 695195 Email: technical@consortepl.com Web: www.consortepl.com

Operation hours: Mon to Thu 8.30am to 4.30pm | Fri 8.30am to 3.30pm

BS EN ISO 9001 Registered Company No FM12671

Wiring diagram

41001304 Iss 01

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