Clayton Steam Master CSMG-15 Bedienungsanleitung

STEAM MASTER SERIES

USER MANUAL

Cover

CSMG-15/30/40

R027880B-20190603

For your convenience, enter your unit’s specific model and serial number in the space below. The model and serial

number are located on the right-hand side of the electronic controls cabinet.

MODEL: _______________________ SERIAL NUMBER: _____________________

SAFETY SUMMARY

EMERGENCY STOP

In the case of an emergency, immediately press the EMERGENCY STOP pushbutton

(S101). Turn the main disconnect switch (S10), located directly below emergency stop

pushbutton, to the OFF position. Turn off main fuel supply.

HIGH PRESSURE VESSEL

Heating section of the steam generator/fluid heater is under pressure when the unit is in

operation. Perform a complete shut down of the unit and relieve all the pressure from the

heating section and piping before disassembling piping, pump, coil, and pressure and

temperature devices for maintenance and repair.

HOT SURFACES! Allow the unit to cool down before performing disassembly.

DANGEROUS VOLTAGES

230/460 volts in the electronic control box. Use extreme care when accessing the control

box for maintenance. Disconnect and lock out main power circuit switchbefore performing

any disassembly of the steam generator.

Disconnect main power and properly lockout disconnect switch (S10) before working on

any electrical component inside the electrical control panel.

High voltage and moving parts hazards exists around the blower and feedwater pump

motors and pulley systems.

Equipment may start automatically at any time.

HEARING PROTECTION

Elevated ambient noise levels exist in the facility where the steam generator is installed.

Extended exposure to elevated noise levels may result in long-term hearing damage.

CORROSIVE LIQUIDS

Wear face shield, protective apron, protective boots, and

protective glove at all times when handling corrosive liquids.

Hydrochloric Acid (HCl) and KleenKoil Inhibitor™ used for

heating coil descaling procedure.

Risk of death or serious bodily injury if the directions in this note is not

followed. Take appropriate precautions while working on all machines.

Risk of machine damage if the directions in this note is not followed. The

loss of machine operating effectiveness may lead to bodily injury or death.

Personnel must become thoroughly familiar with all aspects of safe and proper

operating and maintenance procedures before attempting to operate or maintain this

machine.

IF A STRONG SMELL OF GAS IS DETECTED, IMMEDIATELY OPEN DOORS AND

WINDOWS AND EXTINGUISH ANY OPEN FLAMES. STAY AWAY AND DO NOT TOUCH

ANY ELECTRICAL SWITCHES AND SIMILAR DEVICES. IMMEDIATELY EVACUATE ALL

PERSONNEL FOR BUILDING. IMMEDIATELY CONTACT THE FIRE DEPARTMENT.

IN ACCORDANCE WITH OSHA STANDARDS, ALL MACHINES MUST BE LOCKED OUT

AND WORK AREA SECURED PRIOR TO PERFORMING WORK ON THE MACHINE.

FAILING TO INSTALL, OPERATE, AND MAINTAIN MACHINERY ACCORDING TO

MANUFACTURE’S INSTRUCTIONS COULD RESULT IN HAZARDOUS WORKING

CONDITIONS THAT LEAD TO BODILY HARM OR DEATH.

ALL SERVICING OF MACHINERY MUST BE PERFORMED BY A QUALIFIED AND FULLY

TRAINED SERVICE TECHNICIAN.

VERIFY ALL STEAM GENERATOR ELECTRONIC EQUIPMENT ARE DISCONNECTED

PRIOR TO THE STEAM GENERATOR INSTALLATION. DAMAGE TO ELECTRONIC

EQUIPMENT NOT COVERED BY THE CLAYTON WARRANTY MAY RESULT FROM

INSTALLATION ACTIVITIES IF THIS ACTION IS NOT TAKEN.

Steam generator electronics cabinet devices are rated to function properly at typical boiler

room temperatures not exceeding 122°F (50°C). For boiler room installations where

temperatures are expected to exceed 122°F (50°C), an electronics cabinet cooling kit is

required.

MACHINE STORAGE: Store your Clayton Steam Generator and all ancillary equipment in a

dry place where the temperature and humidity is relatively stable and the environment is free

from frost. Generally, your Clayton Steam Generator, as delivered from Clayton, is covered for

a storage period of three months. For storage periods that may exceed three months, follow

the storage instructions described in the equipment documentation package. Contact Clayton

Industries for clarity if documentation package instructions is unclear or missing from the

delivered equipment. Failing to follow the equipment storage instructions properly will void

your Clayton warranty.

iii

IMPORTANT INFORMATION

PLEASE READ THIS PAGE CAREFULLY

1. READ THIS INSTRUCTION MANUAL AND THE INSTALLATION MANUAL CAREFULLY BEFORE INSTALL-

ING, OPERATING, OR SERVICING THE STEAM GENERATOR UNIT. KEEP ALL INSTRUCTIONS IN LEGIBLE

CONDITION AND POSTED NEAR THE STEAM GENERATOR FOR REFERENCE BY OWNER AND SERVICE

PERSONNEL.

2. All steam generator units must be installed in accordance with ASME, national, state, and local plumbing, heating, and

electrical codes and regulations. Consult the proper authorities having jurisdiction over the installation site prior to

installing any steam generator.

IN ALL CASES, REFERENCE SHOULD BE MADE TO THE FOLLOWING STANDARDS:

USA BOILERS

A. Current edition of the American National Standard ANSI Z223.1/NFPA54, National Fuel Gas Code, or ANSI/

NFPA 31, “Installation of Oil Burning Equipment,” for clearances between heating unit, vent connector, and

combustible material.

B. Current edition of the American National Standard ANSI/NFPA 211, “Chimneys, Fireplaces, Vents, and Solid

Fuel Burning Appliances,” for Chimney requirements, types of venting material and clearances between vent

connector pipe and combustible materials.

C. Current edition of the American Society of Mechanical Engineers ASME CSD-1, “Controls and Safety

Devices for Automatically Fired Boilers,” for assembly and operations of controls and safety devices.

CANADA BOILERS

A. Current Edition of Canadian Standards Association CSA B139, “Installation Code for Oil Burning Equip-

ment,” for recommended installation practices.

B. The equipment shall be installed in accordance with the current installation code for gas burning appliances

and equipment, CGA B149, and applicable provincial regulations for the class, which should be followed in

all cases. Consult the proper authorities having jurisdiction over the installation site prior to installing any

steam generator.

3. Heating systems should be designed by licensed contractors, only. Installation of a steam generator should be performed

only by persons qualified in the layout and installation of boiler systems (including ASME code).

4. The steam generator must be properly vented in accordance with the National Fuel Gas Code and local codes. Failure to

adhere to these codes may result in serious property damage.

5. The Contractor will be responsible for verifying that all operating and safety controls are correctly installed and are

functioning properly before signing off on a project.

6. Do NOT tamper with the steam generator or its controls. To assure the steam generator is maintained properly, only

qualified service personnel should perform adjustments and maintenance on the equipment.

7. KEEP THE AREA AROUND THE STEAM GENERATOR FREE AND CLEAR OF ALL FLAMMABLE MATE-

RIAL; SUCH AS, RAGS, PAPERS, AND WOOD SCRAPS, AT ALL TIMES.

RECEIVING AND UNPACKING

Your Clayton Steam Master Steam Generator arrives anchored to a shipping pallet. It is typically

packaged in protective plastic wrap—unless otherwise specified (See below.).

Properly-rated lifting equipment MUST be used to move your

steam generator.

IT IS YOUR RESPONSIBILITY TO INSPECT YOUR

UNIT BEFORE UNPACKING AND AFTER

UNPACKING FOR DAMAGES THAT MAY HAVE

OCCURRED DURING SHIPPING.

The steam generator is anchored to the pallet by two bolts. One

of the two anchor bolts is located at the front-left corner of the

unit inside the front-left door. The second of the two bolts is

located at the right-rear corner of the unit (See below.)

Overview of Unit Features

The following pages describe the controls and other features of the Clayton Steam Master.

These pages are only a general overview. The controls and features may differ depending on

the unit’s size and specifications.

See page viii for description of unit features.

The controls and features may differ depending on the unit’s size and specifications.

vii

The controls and features may differ depending on the unit’s size and specifications.

viii

Description of Unit Features

1 Gas Train, Main Gas Supply

2 Gas Inlet, Main

3 Compact Burner, Weishaupt

4 Steam Outlet

5 Exhaust Outlet

6 OIU (Operator Interface Unit)

8 Condensate Return, Steam Trap

9 Economizer Drain

10 Blowdown Drain

11 Separator

12 Exhaust Duct/Economizer

13 Pump and Motor Assembly

14 Heating Coil

20 Water Inlet, Pump

24 Feedwater Pressure Gauge

25 Maintenance Drain Valve

26 Coil Feedwater Valve

29 Test Valve

30 Safety Relief Valve

32 Separator Drain Valve

38 Steam Pressure Gauge

41 Steam Trap Pressure Gauge

47 Steam Outlet Valve

48 Steam Trap

B24 Pressure Transducer (OPX1)

B29 Temperature Transmitter

F21 Temperature Switch (LPS)

F31 Thermocouple

F95 Temperature Switch

Y15 Blowdown Valve, Manual

S10 Main Switch

S101 Emergency Stop Button

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