ClearStream P10D Bedienungsanleitung
CLEARSTREAM®
OWNER’S MANUAL
4" SUBMERSIBLE PUMP
Model P10D – Two Wire, 1/2 HP, 115 Volt, 60 Hz, 6 Stage
Model P20D – Two Wire, 1/2 HP, 115 Volt, 60 Hz, 4 Stage
Model P30D – Two Wire, 1/2 HP, 115 Volt, 60 Hz, 3 Stage
Installation • Operation
CLEARSTREAM
P.O. Box 9337, Beaumont, TX 77709
LIMITED WARRANTY
Clearstream warrants to the original consumer of the products listed below, that they will be free from defects in material and
workmanship for the Warranty Period from the date of installation as noted.
Product Warranty Period
4" Submersible Pump 1 year
Our warranty will not apply to any product that has been subject to negligence, misapplication, improper installation or main-
tenance.
Buyer’s only remedy and Clearstream’s only duty is to repair or replace defective products (at Clearstream’s choice). Buyer
agrees to pay all labor and shipping charges associated with this warranty and to request warranty service through the
installing dealer as soon as a problem is discovered. If warranty service is requested after the Warranty Period has ended, it
will not be honored.
CLEARSTREAM SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES
WHATSOEVER.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE WARRANTY PERIOD PROVIDED HEREIN.
Certain states do not permit the exclusion or limitation of incidental or consequential damages or the placing of limitations on
the duration of an implied warranty, therefore, the limitations or exclusions herein may not apply. This warranty sets forth
specific legal rights and obligations, however, additional rights may exist, which may vary from state to state.
Supersedes all previous publications.
Clearstream, P.O. Box 9337, Beaumont, TX 77709
253P4730 (Rev. 4/17/06)
WASTEWATER SYSTEMS, INC.
TABLE OF CONTENTS
Warranty...........................................................................................1
Safety Instructions............................................................................2
General.............................................................................................2
Electrical...........................................................................................2
Operation..........................................................................................3
Troubleshooting Guide .....................................................................4
Carefully read and follow all safety instructions in this manual
or on pump.
This is the safety alert symbol. When you see this symbol
on your pump or in this manual, look for one of the following
signal words and be alert to the potential for personal injury!
DANGER warns about hazards that will cause seri-
ous personal injury, death or major property damage if ignored.
WARNING warns about hazards that can cause
serious personal injury, death or major property damage if ignored.
CAUTION warns about hazards that will or can
cause minor personal injury or property damage if ignored.
The word NOTICE indicates special instructions which are impor-
tant but not related to hazards.
To avoid serious or fatal personal injury and possible property
damage, carefully read and follow the safety instructions.
1. Hazardous pressure. Under certain conditions,
submersible pumps can develop extremely high pressure.
Install a pressure relief valve capable of passing entire pump
flow at 75 PSI.
Do not allow pump, piping, or any other system compo-
nent containing water to freeze. Freezing may damage
system, leading to injury or flooding. Allowing pump or system
components to freeze will void warranty.
2. Hazardous voltage. Can shock, burn or cause
death. To avoid dangerous or fatal electric shock hazard, use
pump only in an effluent system. DO NOT install pump in an
open body of water ( a lake, swimming pool, etc.).
Install, ground and wire pump according to local and Cana-
dian Electrical Code or National Electrical Code requirements
that apply.
Disconnect electrical power supply before installing or servic-
ing pump.
Make sure pump nameplate voltage and frequency match
line voltage and frequency of power supply.
1. Install pump according to all plumbing, pump and well code
requirements.
2. Install an all leg disconnect switch in the power supply near the
pump.
3. Two-wire motors are equipped with automatic thermal overload
protection which will open the circuit and stop the motor when a
thermal overload (excessive heating) exists. When motor cools,
overload will rest and motor will restart automatically.
This can
cause the pump to start unexpectedly and without warning.
GENERAL
Inspect pump for delivery damage. Report any damage immediately to
shipping carrier or to Clearstream immediately.
Have any installation, repair, or service work done by your Clearstream
dealer.
Never run pump dry.
NOTICE: Install pump in the effluent or pumping chamber of vault - NOT
in the sewage chamber. Pump is designed to pump filtered effluent or
clear water only. It is not a sewage pump.
During system operation, pump must be submerged at all times.
Pipe joint compound can cause cracking in plastics. Use only teflon tape
when sealing joints in plastic pipe or connecting pipe to thermoplastic
pumps.
Warranty is void in the following conditions:
• Water is highly corrosive.
• If entrained gas or air present in water being pumped reduce the
flow and cause cavitation (which can damage the pump).
• Pump has been operated with discharge valve closed (severe
internal damage will result).
ELECTRICAL
WIRING/GROUNDING
Hazardous voltage. Can shock, burn, or cause
death. Permanently ground pump, motor and control box
before connecting power supply to motor.
Ground pump and motor in accordance with all codes and ordi-
nances that apply. All wiring must meet National Electrical Code and
Canadian Electrical Code (whichever applies). Use copper ground
wire at least as large as wires carrying current to motor.
Pump is supplied with copper ground wire. Use only copper wire for
connections to pump.
Permanently ground pump before connecting power cable to power
supply. Connect ground wire to approved ground first, then connect
to equipment being installed.
Do not ground to a gas supply line.
Float switches or any other approved motor control must match
motor input in full load amperes.
For more information, contact your local code officials.
INSTALLATION WIRING INSTRUCTIONS
Pumps have two power supply wires (Red/Black) and one ground
wire (Green).
1. Fasten power supply wire leads securely to pump control panel.
Leave 4"-5" of slack in leads at this point. Securely fasten leads
to plastic pipe within 6" of the pump discharge section.
NOTICE: To avoid dropping pump or damaging wires or splices,
NEVER allow pump wires to support weight of pump.
EFFLUENT APPLICATIONS
Pumps designed and tested for effluent applications must meet the
following:
Risk of electrical shock. Do not remove or alter
cord. Do not connect conduit to pump.
1. Only qualified personnel should install the pump and associated
control equipment.
2. Vent sewage tank according to local code.
3. Do not install pump in any location classified as hazardous by
National Electrical Code, ANSI/NFPA 70-1984.
4. These pumps are intended for permanent connection only.
Provide strain relief at control panel for power supply cord connec-
tion to panel. All control components must be UL listed and suit-
able for end use application.
5. Do not pump flammable liquids, strong caustics, or strong acids
with this pump.
PUMP INSTALLATION
1. To prevent dropping pump, lower it by the drop pipe, not by the
cables. The electrical cables will not hold the pump weight.
2. Discharge outlet is 1-1/4" NPT threaded.
NOTICE: If installing external check valve, hold discharge with
pipe wrench to prevent loosening discharge in shell.
3. If pump is to be operated with an open discharge, a discharge valve
must be installed.
Before startup, open this valve about 1/3 open.
Start pump.
Slowly
open valve until the desired flow rate is reached.
Final setting
must
be within pump’s recommended operating range.
2
OPERATION
1. The pump must be submerged at all times during normal opera-
tion. Do not run pump dry.
2. Make sure that the float switches are set so that the pump stops
before the pump runs dry or breaks suction. If necessary, adjust
float switches to achieve this.
3. The motor bearings are lubricated internally. No maintenance is
required or possible on the pump.
3
Table 1: Recommended Fusing Data
60 Hz/1 Phase 2-Wire Cable
Max Locked Fuse Size
Volts/Hz/ Load Rotor Standard/
Model HP Phase Amps Amps Dual Element
P10D 1/2 115/60/1 11.0 30.0 15
P20D 1/2 115/60/1 9.5 30.0 15
P30D 1/2 115/60/1 9.5 30.0 15
Total Dynamic Head in Feet (M)
Flow in USGPM (LPM)
0
(0)
10
(38)
20
(76)
30
(114)
0(0)
150(46)
200(61)
250(76)
100(30)
50(15)
20 GPM
20 GPM+1
40
(151)
30 GPM
10 GPM
Submersible
Pump
3" to 4" Pipe
Adapter
4" Pipe
3" Pipe
Figure 1: Insert a piece of 3" PVC pipe in the bottom of
the motor to raise the pump in the tank.
Figure 2: Performance in Feet of Head at Gallons Per
Minute (M@LPM).
PROBLEM CHECK CORRECTIVE ACTION
Motor will not start but fuses do not blow
No voltage. No voltage at control panel. Replace blown fuses or bad cable.
Electrical cable bad. Consult licensed electrician or serviceman.
Control panel incorrectly wired. Reconnect control panel correctly.
Fuses blow or overload protector trips when motor starts
Wrong size fuse or wrong Check fuse size against chart, Page 3. Install correct fuse or time delay fuse.
size time delay fuse.
Low or high voltage. Check that line voltage is within ±10% of nameplate If voltage variation is greater than ±10%, call power
rated voltage while motor is running. company or local hydro authority to adjust voltage.
Power supply wire leads not Check control panel wiring diagram against incoming Reconnect leads to match wiring diagram in control
correctly connected to power hookup. Check power supply wire color coding. panel cover. Reconnect power supply wires so wire color
control panel. code matches motor lead color code.
Broken wire in control panel. Examine all connections and wiring in control panel. Disconnect power and repair or replace faulty wire.
Pump stuck or binding. Check for locked shaft in pump. If necessary, pull pump (make all possible above ground
checks first). If pump is locked, replace it. Clean tank
of all sand or lime, or solids before reinstalling pump.
Power supply wires or Consult licensed electrician or qualified serviceman. Have a qualified serviceman or electrician make
pump leads grounded, necessary cable repairs.
shorted, or open.
Fuses blow or overload protector trips when motor is running
Low or high voltage. Check that line voltage is within ±10% of rated nameplate If voltage variation is more than ±10%, call power
voltage while motor is running. company to adjust voltage.
High ambient (atmospheric) Check temperature of tank Protect tank from direct sunlight.
temperature.
Pump starts too frequently
Leaks in system. Check plumbing for leaks.
Level switch. Check for defective switch or switch out of adjustment. Re-adjust or replace level switch.
Check valves leaking. Make sure check valves are not leaking back. Replace check valves if necessary.
Little or no water delivered
Check valve stuck Examine valve. If stuck, free valve; if installed backwards, reverse it.
or installed backwards
Low voltage. Check voltage at control panel with pump running. Install larger wire from meter to control panel.
If necessary, have power company raise supply voltage.
Plugged intake screen. Pull pump and check condition of screen. Clean or replace as necessary.
Check valve at pump Pull pump and examine check valve. Free check valve.
discharge stuck.
Pump doesn’t develop Check pump curve against operating conditions. Replace pump with “higher head” pump.
enough pressure (“head”).
TROUBLESHOOTING GUIDE
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2
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