Cleco 7PTHDA Series Bedienungsanleitung

Instruction Manual

P1880E/EN

2008-08

7PTHD…

Pulse shut-off nutsetter

2 P1880E/EN 2008-08 80a_ Deckblatt en.fm, 18.08.2008

Notes on this instruction manual

The instruction manual has the following purposes:

• It provides important instructions for safe and effective operation.

• It describes the function and operation of the pulse shut-off nutsetter.

• It serves as a reference work for technical data, service intervals

and spare part orders.

• It points out options.

Nomenclature

Disclaimer:

Apex Tool Group reserves the right to modify, supplement or improve this document or the

product without prior notice. This document may not be reproduced in whole or in part in any

way, shape or form, or copied to another natural or machine-readable language or to a data car-

rier, whether electronic, mechanical, optical or otherwise, without the express permission of

Apex Tool Group.

In the text:

7PTHD… stands for all of the designs of the

pulse shut-off nutsetter described here.

➔Identifies instructions to be followed.

• Identifies enumerations.

<…> Identifies an index number, see 8 Spare parts, page 25

In graphics:

Identifies movement in a direction.

Identifies function and force.

In pictured illustrations:

Where not necessary, 7PTHD… (air from buttom) is shown.

7PTHD×60×

Max capacity Output drive

7– 7 Nm 2– External square 1/4"

Q– Quick change 1/4"

Design Speed

P– Pistolengriff 60 – 6000 1/min

Shut-off 2. Air inlet

T– Torque controlled shut-off A– Air from top

– None

Pulse mechanism Design

H– Hydraulics D– 3 -chamber motor / inertia shut-off

P1880E_EN 7PTHD 2008-08IVZ.fm, 18.08.2008 P1880E/EN 2008-08 3

Contents

1 Safety 5

1.1 Warnings and notes.............................................................................. 5

1.2 Basic requirements for safe working practices ..................................... 6

1.3 Operator training................................................................................... 6

1.4 Personal protective equipment ............................................................. 7

1.5 Designated use..................................................................................... 7

1.6 Noise and vibration ............................................................................... 7

2 Items supplied 7

3 Product description 8

3.1 Operation and functional elements ....................................................... 8

4 Before initial operation 9

4.1 Ambient conditions ............................................................................... 9

4.2 Air supply .............................................................................................. 9

4.3 Changing air inlet: top / buttom (7PTHDA only).................................... 9

4.4 Connect the tool.................................................................................. 10

4.5 Setting up the tool............................................................................... 10

5 Troubleshooting 12

6 Maintenance 13

6.1 Service schedule ................................................................................ 13

6.2 Activating the reserve oil..................................................................... 15

6.3 Refilling oil .......................................................................................... 16

7 Repair instructions 19

7.1 Disassembling the motor unit ............................................................. 19

7.2 Disassembling the throttle valve ......................................................... 19

7.3 Disassembling the impulse unit .......................................................... 20

7.4 Assembling the motor unit .................................................................. 20

7.5 Assembling the pulse unit................................................................... 24

8 Spare parts 25

8.1 Pistol grip 7PTHD…............................................................................ 26

8.2 Pistol grip 7PTHDA… ......................................................................... 28

8.3 Motor unit 935955............................................................................... 30

4 P1880E/EN 2008-08 P1880E_EN 7PTHD 2008-08IVZ.fm, 18.08.2008

8.4 Pulse unit ............................................................................................ 32

8.5 Equipment order list............................................................................ 34

9 Technical data 35

9.1 Dimensions 7PTHD… in mm.............................................................. 35

9.2 Dimensions 7PTHDA… in mm ........................................................... 36

9.3 Performance Data............................................................................... 36

10 Service 37

11 Disposal 37

81b_1_5 en bedingt.fm, 18.08.2008 P1880E/EN 2008-08 5

Safety 1

1Safety

1.1 Warnings and notes

Warning notes are identified by a signal word and a pictogram:

• The signal word describes the severity and the probability of the impending danger.

• The pictogram describes the type of danger.

WARNING!

Indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION!

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate

injury or property and environmental damage. If this warning is not observed, injuries, property

or environmental damage may occur.

NOTE

General notes

include application tips and particularly useful information but no hazard warnings.

6 P1880E/EN 2008-08 81b_1_5 en bedingt.fm, 18.08.2008

Safety

1.2 Basic requirements for safe working practices

You should read all instructions.

Failure to observe the instructions listed below can result in serious injuries.

1.3 Operator training

Operators must be trained in correct handling of the tool. The user must make the operating

manual available to the machine operator and ensure that the operator has read and understood

it. The tool may be connected, used, serviced and repaired by qualified persons only. The tool

may be repaired by authorized technicians only.

CAUTION!

➔ Work with a maximum working pressure of 101.5 psi (700 kPa) (measured as the air inlet

tube of the tool).

➔ Before initial operation, check that the suspension bail is properly fastened to the bal-

ancer.

➔ 7PTHDA: When air inlet from top is used make sure, that plug is properly mounted accord-

ingly.

➔ If you hear unusual noises or vibrations, switch off the tool immediately.

Shut off the air supply immediately.

➔ Before carrying out repairs, adjusting the torque or replacing screw bits, disconnect the

tool from the compressed air line.

➔ The compressed air line must be depressurized before disconnecting it.

➔ Never use the air hose to hold, raise or lower the tool.

➔ Air hoses, the suspension bail and fittings must be regularly checked for damage and

wear. Replace if necessary.

➔ Always carry out assembly according to Chapter 8 Spare parts, page 25.

➔ Use only accessory parts authorized by Apex Tool Group

(see product catalog).

➔ Adjust the torque using the provided hex wrench only. Never use an angular wrench.

➔ Only use screw inserts for machine-controlled fastening tools.

➔ Make sure that the screw bits are securely inserted.

➔ Inspect screw bits for visible damage and cracks.

Replace damaged screw bits immediately.

➔ The operation, maintenance and repair conditions set forth in the operating instructions

must be observed.

➔ Follow generally valid and local safety and accident prevention rules.

81b_1_5 en bedingt.fm, 18.08.2008 P1880E/EN 2008-08 7

Items supplied 2

1.4 Personal protective equipment

• Wear the protective goggles to protect against sprays of metal splinters and fluids.

• Wear gloves to protect against skin irritation in case of direct contact with oil.

Danger of injury by being wrapped up in and caught by machinery

• Wear a hairnet.

• Wear close-fitting clothing.

• Do not wear jewelry.

Sound level in the area of the user > 80 dB(A), danger of hearing damage

• Wear hearing protection.

1.5 Designated use

The 7PTHD… is designed exclusively for fastening and releasing threaded fasteners.

• Do not use it as a hammer.

• Do not open it or modify it structurally.

• Do not use it in areas where there is a risk of explosion.

1.6 Noise and vibration

2 Items supplied

Check shipment for transit damage and ensure that all items have been supplied:

17PTHD…

1 This instruction manual

1 Declaration of Conformity

1 Size 2 hex wrench

Sound pressure level Lp according to DIN EN ISO 15744

Free speed < 74 dB(A) for n ≤6000 rpm

Vibration values according to DIN EN ISO 20643

Idling ahv < 5.91 ft/s² (1.8 m/s²) for n ≤6000 rpm

Load ahv 7PTHD < 6.56 ft/s² (2,0 m/s²)

7PTHDA < 8.20 ft/s² (2,5 m/s²)

8 P1880E/EN 2008-08 81b_1_5 en bedingt.fm, 18.08.2008

Items supplied

3 Product description

3.1 Operation and functional elements

Abb. 3-1

Item Designation

1 Reverse switch

2 Torque adjustment, see 4.5.1 Setting the torque, page 10

3 Speed adjustment, see 4.5.2 Changing the speed, page 11

4 Air inlet

5 Connection for Pneumatic Torque Verifier TVP100,

signal connection kit, order no. 934918 (optional)

6 Start button

7 Reserve oil adjustment, see 6.2 Activating the reserve oil, page 15

8 Suspension bail

9 Size 2 hex wrench, order no. 935490

(8)

Alternative

position

1/4"

7PTHD…

7PTHDA…

81b_1_5 en bedingt.fm, 18.08.2008 P1880E/EN 2008-08 9

Before initial operation 4

4 Before initial operation

4.1 Ambient conditions

4.2 Air supply

➔ The inside of the air hose must be free of residue; clean it if necessary.

➔ Spray a few drops of oil into the air inlet tube.

Oils according DIN 51524 / ISO 3498

4.3 Changing air inlet: top / buttom (7PTHDA only)

At delivery the air inlet at the buttom is sealed with a screwed plug. If a change is required,

change following:

➔ Remove air strainer from the top (and store it) see 8.2 Pistol grip 7PTHDA…, page 28,

detail X.

➔ Remove screwed plug from the buttom, thereby holding fast A/F 17.

➔ Screw screwed plug into air inlet at the top see demand.

Ambient temperature 41 °F (5 °C) to a maximum of +104 °F (+40 °C)

Permissible relative humidity 25 to 90 %, non-condensing

Parameter Data

Air hose Inner diameter 3/8" (ø 9.5 mm), maximum length

16' 4.85" (5 m)

Working pressure range 58 to 101.5 psi (400 to 700 kPa)

Recommended: 90 psi (620 kPa)

Compressed air Air quality according to ISO 8573-1, quality class 2.4.3

The compressed air must be clean and dry.

NOTE

To attain consistent results, maintain a constant working pressure using a 3/8" service unit con-

sisting of filter, pressure regulator and lubricator.

Order no. Packaging

unit

Liter

Standard

designator

ARAL BP elf ESSO INA Mobil Klüber SHELL

933090 2 HL32 Aralub

EE 100

Energol

HL 32

Polyelis 32

Olna 32

Nuto

H 32

Hydraol

A 32

D.T.E.Oil Light

Vactra Oil Light Crukolan 32 Molina 32

Molina 22

10 P1880E/EN 2008-08 81b_1_5 en bedingt.fm, 18.08.2008

Before initial operation

4.4 Connect the tool.

➔ Connect the connection couplings to the tool and compressed air line properly.

➔ Activate the compressed air.

4.4.1 Testing

4.5 Setting up the tool

The tool must be configured for the desired rundown.

4.5.1 Setting the torque

Abb. 4-1

CAUTION!

The air hose can come off by itself and whip around uncontrollably.

➔ Shut off the compressed air before making the connection.

➔ Carry out a test in clockwise

and counterclockwise rota-

tion at maximum speed,

see 4.5.2 Changing the

speed, page 11.

➔ Check the speed at the out-

put drive.

Target: n > 6000 rpm.

CAUTION!

Danger of injury from unintended startup.

Shut off the compressed air before adjusting the torque.

CAUTION!

Danger of injury from rotating hex wrench

Adjust the torque using the provided hex wrench only. Never use an angular wrench.

Example settings for 4.4 ft lbf

(6 Nm) rundown

➔ Approx. 3,5 turns of the

torque adjustment screw

Speed: 5400 rpm

6000

5500

4000

4500

5000

3500

Max.

Min.

–

Tor que

Torque adjustment screw

Example: 4.4 ft.lbf (6 Nm)

Exhaust air throttle

Speed

rpm

Curve for medium

working range

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