Clenergy PV-ezRack PostMount 3-A Bedienungsanleitung

PostMount 3-A for XL Panels

Installation Guide

Code-Compliant Planning and Installation Guide V1.1

Complying with AS/NZS1170.2：2011 ADMT 4-2016

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia

Tel: +61 3 9239 8088 Fax: +61 3 9239 8024

E-mail: tech@clenergy.com.au www.clenergy.com.au

1page of 15Installation Guide_PostMount 3-A for XL Panels_AU_V1.1 (January 2021)

Introduction

1. Introduction

Clenergy PV-ezRack®PostMount 3-A for XL

Panels (up to 2100 x 1100 mm) is a ground

mounting system suitable for large scale

commercial and utility scale installations. PV-

ezRack®PostMount 3-A for XL Panels has

been developed to fit any PV module in the

outdoors and uneven ground areas. PV-

ezRack®PostMount 3-A for XL Panels have

good compatibility for the different region via

the angle adjustment (10°~60°). Using high

quality engineered components PostMount 3-A

for XL Panels saves developers and installers,

time and money when delivering large scale

projects.

Please review this manual thoroughly before

installing PostMount 3-A for XL Panels. This

manual provides the following contents:

(1) Installation planning;

(2) Installation instructions.

The PV-ezRack®PostMount 3-A for XL Panels

parts, when installed in accordance with this

guide, will be structurally adequate and meet

the AS/NZS1170.2:2011 Admt 4-2016 standard.

During installation, and especially when working

on the ground, please comply with the appropriate

occupational health and safety regulations. Please

also pay attention to other relevant regulations in

your local region. Please check that you are using

the latest version of the installation manual by

contacting Clenergy via email on www.clenergy.

com.cn.or contacting your local distributor.

The installer is solely responsible for:

• Complying with all applicable local or national

building codes, including any updates that may

supersede this manual;

• Ensuring that PV-ezRack®and other products

are appropriate for the particular installation and

the installation environment;

• Using only PV-ezRack®parts and installer

supplied parts as specified by PV-ezRack®

project plan (substitution of parts may void the

warranty and invalidate the letter of certification);

• Recycling: Recycle: according to the local

relative statute;

• Ensuring that there are no less than two

professionals working on panel installation;

• Ensuring the installation of related electrical

equipment is performed by licenced

electricians;

• Ensuring safe installation of all electrical aspects

of the PV array including providing adequate

earth bonding of the PV array and PV-ezRack®

PostMount components as required in AS/NZS

5033-2014 ADMT 2 2-2018.

Introduction

Tools & Components

System Overview

Installation Instruction

Certification Letter

Warranty

List of Contents

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia

Tel: +61 3 9239 8088 Fax: +61 3 9239 8024

E-mail: tech@clenergy.com.au www.clenergy.com.au

2page of 15Installation Guide_PostMount 3-A for XL Panels_AU_V1.1 (January 2021)

2.2 Components

C-U/30/46-G

Universal Clampx16

ER-R-ECO/3150

ECO Rail, length

3150mmx4

ER-AP-PM3/A-LP

PM3-A Kitx1

ER-P-102/2600

Pipex1

Components

SC-PM2/3/4/A

Steel Capx1

ER-RT-70/394

Adjustable Tubex1

ER-RT-70/2200

Rectangular Tube-

Masterx1

ER-RT-50/1400

Rectangular Tube-

Landscapex3

Tools & Components

2. Tools & Components

2.1 Tools

Allen Key 6 mm Spanner 5m TapeTorque Wrench

Tools

EZ-GL-ST

Grounding Lugx2

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia

Tel: +61 3 9239 8088 Fax: +61 3 9239 8024

E-mail: tech@clenergy.com.au www.clenergy.com.au

3page of 15Installation Guide_PostMount 3-A for XL Panels_AU_V1.1 (January 2021)

System Overview

3. System Overview

3.1 Overview of PV-ezRack®PostMount 3-A for XL Panels

①Universal Clamp

②ECO Rail

③PM3-A Kit

④Pipe

⑤Adjustable Tube

⑥Steel Cap

⑦Rectangular Tube-Master

⑧Rectangular Tube- Landscape

Side view drawing of PV-ezRack®PostMount 3-A for XL Panels is shown below. The panels tilt

angle and embedment depth below are for reference only. Please refer to Certificate Letter to

obatin the certified max panels tilt angle and min embedment depth for different wind regions

and different soil types.

①

②

③

⑤

⑦

⑧

④

⑥

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia

Tel: +61 3 9239 8088 Fax: +61 3 9239 8024

E-mail: tech@clenergy.com.au www.clenergy.com.au

4page of 15Installation Guide_PostMount 3-A for XL Panels_AU_V1.1 (January 2021)

3.2 Precautionary Measures for Stainless-Steel Fastener Installation

Improper operation may lead to the deadlock of bolts and nuts. Follow the steps below to reduce this

risk.

3.2.1 Reduce the friction coefficient

(1) Ensure that the thread surface is clean (no dirt or contaminant).

(2) Apply lubricant (grease or 40# engine oil) to fasteners prior to tightening to avoid galling or

seizing in the threads.

System Overview

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia

Tel: +61 3 9239 8088 Fax: +61 3 9239 8024

E-mail: tech@clenergy.com.au www.clenergy.com.au

5page of 15Installation Guide_PostMount 3-A for XL Panels_AU_V1.1 (January 2021)

System Overview

3.2.2 General installation instructions

(1) Apply force to fasteners in the direction of thread.

(2) Apply force uniformly to maintain required torque.

(3) Professional tools and tool belts are recommended.

(4) Avoid using electric tools for final tightening.

(5) Avoid working at high temperatures.

3.2.3 Safe Torques

Please refer to safe torques defined in this guide as shown in the figure below. If power tools are

required, Clenergy recommends the use of low speed only. High speed and impact drivers increase

the risk of bolt galling (deadlock). If deadlock occurs and you need to cut fasteners, please make sure

that there is no load on the fastener before you cut it. Avoid damaging the anodized or galvanized

surfaces.

3.3 Installation Dimensions

All drawings and dimensions in this installation guide are for generic reference. The PV-ezRack®

PostMount 3-A for XL Panels is to be optimized to suit specific conditions for each project and

documented in engineering drawings. As a result, major components of the PV-ezRack®PostMount

3-A for XL Panels may be provided in sectional sizes and lengths that vary from those shown in this

guide. The installation operations detailed in this instruction guide remain the same regardless of the

component size. In case you need to do any on-site modifications or alteration of the system in a way

that would be different from engineering drawings, please provide marked up drawings/sketches for

Clenergy’s review prior to modification for comment and approval.

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia

Tel: +61 3 9239 8088 Fax: +61 3 9239 8024

E-mail: tech@clenergy.com.au www.clenergy.com.au

6page of 15Installation Guide_PostMount 3-A for XL Panels_AU_V1.1 (January 2021)

Installation Instruction

4. Installation Instruction

4.1 Pipe Installation

Dig a hole with the diameter of 300 mm.

Place the pole into the middle of the hole and fill it

with concrete (min 25 MPa strength). Maintain the

position of the post. The allowed vertical tolerance

is ±2°.Keep the axle of the 2- Ø16 holes parallel to

East-West;keep the vertical angle deviation within

±5°.For more than one system on one site maintain

all the axles of 2- Ø16 holes aligned.

4.2 Steel Cap Installation

Connect the Pipe to the corrugated washer and Steel Cap Assembly with M14*150 hexagonal

bolt, plain washer 14, spring washer 14, M14 nut .

Combine two Steel Caps with M14*110 hexagonal bolt, plain washer 14, spring washer 14,

M14 hex nut.

Note：

1. Do not fasten the Bolt prior to complete the assembly of PM-A Rectangular Tube-Master.

2. Keep all the Bolt head aligned.

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia

Tel: +61 3 9239 8088 Fax: +61 3 9239 8024

E-mail: tech@clenergy.com.au www.clenergy.com.au

7page of 15Installation Guide_PostMount 3-A for XL Panels_AU_V1.1 (January 2021)

Installation Instruction

4.3 Rectangular Tube-Master and Adjustable Tube Installation

4.3.1 Fix the Rectangular Tube-Master at Steel Cap

Assembly with M14*120 hex bolt, M14 nut, plain

washer 14, and spring washer 14. See the mark ① .

4.3.2 Fix the Adjustable Tube at Rectangular Tube-

Master with M14*120 hex bolt , plain washer 14,

and spring washer 14, M14 nut. See the mark ② .

4.3.3 Fix the Adjustable Tube at Steel Cap Assembly

with M14*120 hex bolt, M14 nut, plain washer 14,

and spring washer 14. See the mark ③.

Realized the angle adjustment by position the bolt

in the differrent holes.

4.3.4 Fasten the Steel Cap Assembly to Pipe with

M14*150, M14*110 Hex Bolt, keep the Rectangular

Tube-Master parallel to the south-north by adjust the

Steel Cap Assembly.

Recommended torque for M14 bolts is 95~100 N·m.

Note:

1: Adjust the angle of the allation, the angle of the Rectangular Tube-Master with 10° (6 holes

from up to bottom corresponds to 10° to 60° tilt angle) in order to make the assembly process

run smooth.

2: Using the adjustable washer to avoid the gap between the Rectangular Tube-Master and the

Adjustable Tube. Unreliable connection is forbidden.

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia

Tel: +61 3 9239 8088 Fax: +61 3 9239 8024

E-mail: tech@clenergy.com.au www.clenergy.com.au

8page of 15Installation Guide_PostMount 3-A for XL Panels_AU_V1.1 (January 2021)

Installation Instruction

4.4 Rectangular Tube- Landscape Installation

4.4.1 Fix the 3 pcs PM3-A Rectangular Tube- Landscapes at Rectangular Tube-Master with 3 pcs

U-bolts, 6 pcs M10 nuts , 6 pcs spring washers 10, and 6 pcs plain washers 10. Do not fasten the

Nut until 3 Rectangular Tube- Landscapes aligned.

Note: Adjust the Rectangular Tube- Landscapes until the dimension D1=D2, D3=D4.

Recommended torque for M10 bolts is 35~40 N·m.

4.4.2 Preassemble the Cross Connection Clamp at the Rectangular Tube-Master with M8*70 hex

bolts, plain washer 8, spring washer 8, and M8 nut as shown in the figure below.

Note: Do not fasten the M8*70 hex bolt in order to make other clamp fit well.

Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia

Tel: +61 3 9239 8088 Fax: +61 3 9239 8024

E-mail: tech@clenergy.com.au www.clenergy.com.au

9page of 15Installation Guide_PostMount 3-A for XL Panels_AU_V1.1 (January 2021)

Installation Instruction

4.5 ECO Rail Installation

4.6 PV Module Installation

Uplift the Cross Connection Clamp in the certain angle. Click the Clamp into the ECO Rail. Position the

Rail in the middle of the Rectangular Tube-Master, and then fasten the M8*70 bolt.

Recommended torque for M8 bolts is 18~20 N·m.

Note:ECO Rail of 3150 mm is a standard length in this system, which can be suitable for up to 1002

mm wide panel. If the panels are over 1002 mm (less than 1100 mm) wide, the required minimum

rail length is:

(panel width-1002)*3+3150 (mm).

For example, panels are 1050 mm wide. The required minimum rail length is (1050-1002)*3+3150 =

3294 mm. For convenience, the rail length is rounded up to 3300 mm (multiple of 50 mm).

Fix the PV panel to Rail, via Universal Inter Clamps and End Clamps step by step until all the panels

complete.

Recommended torque for M8 bolts is 18~20 N·m.

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