Cloos Arc Flash 4 evo Leitfaden

Operating

instructions

and

spare parts list

Welding accessories

CLOOS Arc Flash 4 evo Air

Rev.0

Original instructions

Important:

This manual must be read and fully understood before using the CLOOS ArcFlash4air unit.

The manual must be retained for future reference.

Compulsory Information for the use of a powered respirator with Hood type head unit

Please read these instructions carefully before unpacking your product. Failure to comply with the instructions in

this leaflet may void your warranty and adversely affect your health. If you have any questions regarding the suita-

bility of this product to your task, please contact an occupational hygienist or call the manufacturers technical

help line.

Address and telephone number information is printed at the back off this leaflet.

CLOOS ArcFlash4air has been designed and manufactured to comply with EN12941: 1998 as a TH2P R SL device.

8S4275 (Guide to implementing an effective respiratory protective device program), which the user is advised to

read, defines an EN12941 TH2P R SL device as offering an Assigned Protection Factor of 20.

CLOOS ArcFlash4air can only provide this level of protection when used with filters provided by the manufacturer

marked "CLOOS ArcFlash4" and "EN12941:1998 TH2P R SL".

The CR-2B01/2013 is certified with the PL-2B01/2013 and GT-2B01/2013 helmets which are certified to EN 175 B.

CLOOS ArcFlash4air is manufactured under ISO 9001:2000 Quality System.

Certification EN 12941:1998+A1:2003+A2:2008 Certified by: DEKRA-EXAM GmbH

Inhalt

1. General information.................................................................................4

1.1 Operating instructions..........................................................................................4

1.2 Explanation of symbols.........................................................................................4

1.3 Limitation of liability..............................................................................................5

1.4 Copyright .....................................................................................................................5

2. Safety ...........................................................................................................6

2.1 Proper use....................................................................................................................6

2.2 Reasonably foreseeable misuse.........................................................................6

2.3 Personnel requirements........................................................................................6

2.4 Hazards.........................................................................................................................6

2.5 Warranty clause........................................................................................................7

2.6 Warranty ......................................................................................................................8

3. Technical Data............................................................................................9

3.1 Storage and Transportation ................................................................................9

4. Unpacking / Assembly............................................................................10

4.1 Unpacking ................................................................................................................10

4.2 Assembly...................................................................................................................10

4.2.1 Waist-Belt Adjustment...................................................................................10

4.2.2 Particulate Filter ................................................................................................10

4.2.3 Removing the Filter..........................................................................................11

4.2.4 Fitting a new Filter ...........................................................................................11

4.2.5 Changing the Pre-Filter..................................................................................11

4.2.6 Attaching the Hose to the Blower Unit...................................................11

4.2.7 Donning the Welding Helmet .....................................................................11

5. Before use .................................................................................................12

5.1 Inspection before use..........................................................................................12

5.2 Air Flow Test.............................................................................................................12

5.3 Batteries ....................................................................................................................12

5.3.1 Battery charging................................................................................................13

5.3.2 Battery changing...............................................................................................13

6. Usage .........................................................................................................14

7. Maintenance / Cleaning ........................................................................15

8. Fault ﬁnding.............................................................................................16

9. List of parts...............................................................................................17

1. General information

1.1 Operating instructions

These operating instructions contain important information for the safe,

efficient handling of the device. Compliance with all of the safety instruc-

tions and operating instructions contained herein is a pre-condition for

safe working with the device.

Illustrations in these instructions are intended to provide a basic under-

standing, and may differ from the actual design of the device. Claims

cannot be derived therefrom.

Information manual for the welder protective helmet complying with Para-

graph 1.4 of Appendix ll of the EC regulations. The welding helmet is a high

quality product that contribute to the comfort and safety of the welder.

The welding helmet may be used only in connection with arc welding.

1.2 Explanation of symbols

Warning and safety instructions in the manual are identified by means of

pictograms and highlighted in a colour-coded block.

Warning and safety instructions which draw your attention to basic haz-

ards are additionally marked with signal words which express the level of

damage. These are categorised as follows:

The signal word indicates a hazard with a high level of risk, which, if not

avoided, leads to fatal or severe injury.

The signal word indicates a hazard with a moderate level of risk, which, if

not avoided, can lead to fatal or severe injury.

The signal word indicates a hazard with a low level of risk, which, if not

avoided, leads to minor or moderate injury.

The signal word indicates a hazard without risk of a physical impairment,

which, if not avoided, can lead to property damage.

Tips and recommendations as well as information for efficient and

smooth operation.

DANGER!

WARNING!

CAUTION!

ATTENTION!

NOTICE

1.3 Limitation of liability

All information and notes in this manual were compiled taking into con-

sideration the applicable standards and regulations and the state of the

art, as well as our many years of knowledge and experience .

The manufacturer assumes no liability for damages caused by:

• Non-observanceofthemanual

• Improperuse

• Useofuntrainedandnon-instructedpersonnel

• Unauthorisedalterations

• Technicalchanges

• Useofunauthorisedspareparts

1.4 Copyright

This document is protected by copyright.

The unauthorised transfer of these instructions to third parties, reproduc-

tion of any kind and in any form, even in excerpts, as well as the recovery

and/or notification of the content is prohibited without the written per-

mission of the publisher.

Infringements of this trademark will be subject to compensation for dam-

ages. All rights to further claims reserved.

2. Safety

2.1 Proper use

The device is only to be used for the following purpose:

The device affords reliable protection against particulates and aerosols

Risk from improper use!

Any use of the device other than the intended purpose can lead to hazard-

ous situations.

• Thedeviceshouldnormallyonlybeusedinaccordancewiththeinfor-

mationinthisdocument,inparticularwithrespecttocompliancewith

theapplicationlimitvaluesgiveninthetechnicalspecifications.

• Refrainfromanyuseofthedevicewhichdiffersorextendsbeyond

theselimits.

• Donotconvert,retrofitorotherwisealterthestructureorindividual

fittedcomponentswiththeaimofalteringthescopeofapplicationor

usabilityofthedevice.

Claims of any kind for damages caused by improper use are excluded.

2.2 Reasonably foreseeable misuse

The unit must not be used in an atmosphere that is immediately hazar-

dous to user hygiene or health and or has oxygen content of less than 17 %

or contains unknown substances.

• in confined spaces or unventilated areas such as tanks, pipes, canals etc.,

• near to flames and or sparks,

• in areas with danger of explosion,

• in an area where there are high winds

2.3 Personnel requirements

Work may only be performed by a trained specialist. All personnel involved

must be instructed with regard to the safety requirements, safety regula-

tions and operational instructions which must be applied in their work.

2.4 Hazards

The warning and safety notices listed here and in the operations chapters

of these instructions must be observed in order to prevent potential harm

to health and hazardous situations.

Hazard by lack of oxygen (<17 %)

When the blower unit is switched off a rapid buildup of carbon dioxide and

depletion of oxygen within the head unit may occur

• Itisessentialnottousetheblowerunitwhenitisswitchedoff.

WARNING!

Choking hazard

The user is advised to leave the contaminated area immediately if:

• TheManufacturer‘sMinimumDesignFlow(MMDF)warningAlarm

sounds.

• breathingbecomesdifficult,

• dizzinessordistressoccurs,

• anypartofthesystembecomesdamaged,

• airflowintotheHead-Unitdecreasesorstops,

• contaminantcanbesmeltortastedinsidetheHead-Unit,

• Materialsthatmaycomeintocontactwiththeusersskinarenot

knowntocauseallergiereactionstothemajorityofindividualsbutin

theunlikelyeventofareaction,theusershouldimmediatelyleavethe

contaminatedarea,removetheunitandseekmedicaladvice.

2.5 Warranty clause

If any of these conditions are not kept or followed, the warranty is automa-

tically invalid.

Nothing is allowed to touch the moving parts.

There is no attempt to modify or alter the unit or filter in any way. No wa-

ter or other Iiquids enter the unit in any way - in particular the motor and

fan, the filter or the battery.

Make sure that the headpiece fits the user‘s face perfectly. Only then the

efficiency of the system is sufficient. The protective factor of the complete

system is reduced if the seal of the headpiece is not fitted properly, for e.g.

due to beards or long hair intervening into the seal line.

There is a possibility that the hose to the head unit may become caught up

in use. The blower unit should be positioned on the person in such a way

as to reduce this possibility.

Filters cannot be fitted directly to the head units and should not be adap-

ted to do so. Correct respiratory protection will not be provided if any parts

of the equipment are modified. At very high work rates the pressure in the

device may become negative at peak inhalation flow. Blower unit systems

are for use only by competent, trained personnel.

Filters should not be modified to fit different blower units.

WARNING!

2.6 Warranty

The blower unit is guaranteed for a period of 12 months from date of

purchase against mechanical or electrical defects.

The battery is guaranteed for a period of 6 months from the date of

purchase.

This guarantee is subject to:

• The blower unit has been used solely for the purpose for which it is

intended.

• The blower unit has not been subject to misuse, accident, modification

or repair.

In the event of a claim, contact the retailer from which the blower unit

was purchased. This guarantee does not cover normal wear and tear. This

guarantee does not affect your legal rights.

3. Technical Data

Air flow 180…220 Litres/min

Minimum 170 Litres/min

Weight with filter 920 g

Head size 535…600 mm

Type of filter P R S L

Type of battery Replaceable and rechargeable Li-Ion 7.4 V/5200 mAh

Charging cycles >350

Visual, audible alarm for low battery voltage

Visual, audible alarms for insufficient flow rate (below 170Umin)

Actual Protection Factor (APF) 20

Noise level 65 dBA

Operating time On minimum flow rate with a new filter and fully

charged battery in a clean environment:

• greater than 8 hours

• 5 hours on maximum flow rate

Operatingtimecanbeshortenedincaseofclogged

filterunderchargedbattery.

Filter Symbols:

R = means the filter is reusable for more than one shift.

S = means the filter protects against solid particles.

L =means the filter proteet against Iiquid particies.

3.1 Storage and Transportation

When not in use or during transportation the blower and head units

should be stored in the container in which they were provided, or other

similar container, such that it is out of direct sunlight, not in contact with

solvents and cannot be damaged by physical contact with hard suriaces/

items.

Do not store:

• outside the temperature range of +O°C to +40°C or

• humidity above 75%RH

4. Unpacking / Assembly

4.1 Unpacking

Check that the package is complete and that no part is damaged due to

the transport or for other reasons.

A package with the complete system including accessories contains:

1. Blower unit incl. Battery and P R SL Filter and Pre Filter

2. Belt

3. Air hose

4. Air flow indicator

5. Battery charger

6. User Instructions

4.2 Assembly

Attach the respiratory unit onto the belt: Pass the inner strap through

the back of the blower loops. The pass through the 2 belt loops and then

through the buckle. Fit the battery to the Blower unit.

4.2.1 Waist-Belt Adjustment

Put the belt around your waist with the blower unit to the back and fasten

the two ends together. If the belt is too loose, slide the male adjuster down

the belt, towards the female half. If the belt is too tight, slide the male ad-

juster away from the female half.

Repeat the above processes until a comfortable and secure fit is achieved.

Once the belt fits correctly, secure any excess belt material using the velcro

sections.

4.2.2 Particulate Filter

Use only filters and Pre-Filters as supplied by CLOOS. It should first be

ascertained by consulting an occupational hygienist or by calling the ma-

nufacturers technical help line as to whether or not the CLOOS Filter will

offer suitable protection from the hazard.

The respiratory power unit is equipped with a high efficiency particle

filter class PRSL and a Pre-Filter. As soon as the warning alarm sounds, the

Pre-FiIter should be exchanged or checked. In very dusty areas this can be

necessary on a frequent basis.

The filters must be regularly checked (see „Air Flow Test“) and replaced.

Make sure that the new filters are within their expiry date, unused and

not evidently damaged . From the hygienic point of view the maximum

working time of a main filter is 180 hours and should not be exceeded. It is

prohibited to clean the filters by any procedure!

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