Coldelite COMPACTA Series Handbuch
APPLICARE
TARGACARATTERISTICHE
COMPACTA
USA
INSTRUCTION HANDBOOK
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COLDELITE
Via Emilia, 45A - 40011 Anzola Emilia (Bologna) - Italy
Tel. (051) 6505310 - Telefax (051) 6505311
This handbook may not be reprinted, transferred, registered, recordered in a retrieval system,
nor translated in other languages unless otherwise previously agreed with COLDELITE.
The purchaser has been left with the power to reprint it for his own office use.
This handbook was realized and checked with utmost care in order to give information as
much reliable as possible.
COLDELITE reserves the right to make changes and revisions whenever deemed necessary
and without being bound to previously notify it to the purchaser.
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GENERAL INDEX
SECTION FOREWORD
FOREWORD......................................................................................................................................... 5
INSTRUCTION HANDBOOK............................................................................................... 5
AIM ......................................................................................................................................... 5
HANDBOOK STRUCTURE.............................................................................................................. 5
ADDITIONAL DOCUMENTATION ................................................................................................ 5
SAFETY.................................................................................................................................................. 6
QUALIFICATION OF THE STAFF ................................................................................................. 6
CONVENTIONAL SYMBOLS ......................................................................................................... 7
WARNINGS .......................................................................................................................................... 8
SECTION 1 RECEIVING, MOVING, OPENING THE PACKING
1.1 RECEPTION............................................................................................................................. 9
1.1.1 LIFTING A PACKED MACHINE ............................................................................ 9
1.1.2 FORBIDDEN MATERIAL HANDLING EQUIPMENT ....................................... 9
1.2 OPENING THE PACKING CRATE..................................................................................... 9
1.2.1 MACHINE REMOVAL FROM PALLET ................................................................. 10
1.3 STORING A MACHINE......................................................................................................... 11
1.4 DISPOSAL OF PACKING STUFFS ................................................................................... 11
SECTION 2 GENERAL DATA
2.1 GENERAL INFORMATION ................................................................................................. 13
2.1.1 MANUFACTURER'S IDENTIFICATION DATA................................................. 13
2.1.2 INFORMATION OF SERVICE ................................................................................. 13
2.1.3 INFORMATION FOR USERS .................................................................................. 13
2.2 INFORMATION ABOUT THE MACHINE........................................................................ 13
2.2.1 GENERAL INFORMATION...................................................................................... 13
2.2.2 TECHNICAL FEATURES .......................................................................................... 15
2.2.3 MACHINE LAYOUT .................................................................................................. 15
2.3 INTENDED USE....................................................................................................................... 16
2.4 NOISE........................................................................................................................................ 16
SECTION 3 INSTALLATION
3.1 ROOM NECESSARY TO THE MACHINE USE.............................................................. 17
3.2 WATER SUPPLY CONNECTION....................................................................................... 17
3.3 MACHINE WITH WATERCOOLED CONDENSER ...................................................... 17
3.3.1 WATERVALVE ADJUSTMENT................................................................................. 18
3.4 ELECTRIC CONNECTION .................................................................................................. 18
3.4.1 REPLACING THE POWER CABLE ....................................................................... 18
3.5 MACHINE LOCATION ......................................................................................................... 19
3.6 CLEANOUT .............................................................................................................................. 19
3.7 REFILLING............................................................................................................................... 19
3.8 MACHINE TESTING.............................................................................................................. 19
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SECTION 4 DIRECTIONS FOR USE
4.1 MACHINE SAFETY WARNINGS ....................................................................................... 21
4.1.1 MACHINE CONFIGURATION ................................................................................ 21
4.2 CONTROLS ............................................................................................................................. 22
4.2.1 ELECTRONIC CONTROL KEYBOARD ................................................................. 22
4.2.2 FUNCTIONS AVAILABLETO THE OPERATOR ................................................ 23
4.3 PRELIMINARY OPERATIONS, WASH AND SANITIZATION ................................. 25
4.3.1 PRELIMINARY CLEANOUT.................................................................................... 25
4.3.2 SANITIZING THE MACHINE................................................................................. 26
4.3.3 HYGIENE ....................................................................................................................... 27
4.4 MACHINE STARTING .......................................................................................................... 27
4.4.1 DISPLAY AND CHANGE OF PROGRAMABLE VALUES ................................ 27
4.4.2 DESCRIPTION AND USE OF SIDE HEATING/MIXING................................... 28
4.4.3 DESCRIPTION AND USE OF SIDE PRODUCTION ........................................... 30
SECTION 5 SAFETY DEVICES
5.1 MACHINE SAFETY DEVICES ............................................................................................ 33
5.1.1 SAFETY DEVICES FOR THE OPERATOR ........................................................... 34
5.2 ALARMS ................................................................................................................................... 35
5.3 BLACKOUT ............................................................................................................................. 35
SECTION 6 CLEANING, DISASSEMBLING AND
REASSEMBLING OF PARTS IN COTACT WITH THE
PRODUCT
6.1 PRELIMINARY CLEANOUT ............................................................................................... 37
6.2 TOP FRONT LID DISASSEMBLY (HEATING/MIXING) ............................................. 37
6.3 LOWER FRONT LID DISASSEMBLY (PRODUCTION) ............................................ 38
6.4 BEATER DISASSEMBLY..................................................................................................... 39
6.4.1 STUFFING BOX CHECKING ................................................................................... 39
6.5 CLEANING OPERATION..................................................................................................... 40
6.6 ASSEMBLY OF PARTS ........................................................................................................ 40
6.7 SANITIZING THE MACHINE.............................................................................................. 40
6.8 HYGIENE................................................................................................................................... 41
SECTION 7 MAINTENANCE
7.1 SERVICING TYPOLOGY..................................................................................................... 43
7.2 WATERCOOLING................................................................................................................. 43
7.3 ORDERING SPARE PARTS ................................................................................................ 43
7.4 SPARE PARTS TABLE ......................................................................................................... 44
SECTION 8 TROUBLESHOOT GUIDE
8.1 TROUBLESHOOT GUIDE ................................................................................................... 45
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FOREWORD
INSTRUCTION HANDBOOK
Editingthishandbook,itwastakenintodueaccount communitydirectionsonsafetystandards as
well as on free circulation of indstrial products within E.C. (R.E.C. Council direction 89/392 and
subsequent, known as "Machines Direction".
AIM
This handbook was edited while taking into due account needs of machine users.
Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged
in the long run quality features of the worldwide COLDELITE machines.
A significant part of this handbook refers to the conditions necessary to the machine use and
to the necessary behaviour during cleanout as well as routine and special maintenance.
Nevertheless, this handbook cannot meet in details all demands; in case of doubts or failing
information, please apply to:
COLDELITE - Via Emilia, 45A - 40011 Anzola Emilia (Bologna) - Italy
Tel. (051) 6505310 - Telefax (051) 6505311
HANDBOOK STRUCTURE
This handbook is structurilized in sections, chapters and subchapters in order to consult it
more easily.
Section
A section is the part of handbook identifying a specific topic referred to a machine part.
Chapter
A chapter is that part of section describing a group or concept relevant to a machine part..
Subchapter
It is that part of a chapter detailing the specific component of a machine part.
It is necessary that each person involved in the machine running reads and clearly understands
those parts of the handbook of own concern, and particularly:
-The Operator must have a look at chapters concerning the machine start-up and the
operation of machine groups.
-A skilled technician employed in installation, maintenance, repair, etc., must read all parts of
this handbook.
ADDITIONAL DOCUMENTATION
Alongwithaninstructionmanual,eachmachineisalsosuppliedcompletewithfurtherdocumentation:
-machine equipment: A list of spare parts delivered together with the machine for its
maintenance.
-Wiring diagram: A diagram of wiring connections put into the machine.
ATTENTION!
Before using the machine read crefully the instruction handbook.
Pay attention to the safety instruction
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SAFETY
Whenusing industrialequipment andplants, onemust beaware ofthe factthat drivemechanisms
(rotarymotion),highvoltagecomponents,aswellaspartssubject tohigh temperaturesmay cause
serious damages to persons and things.
Who is in charge of plant safety must be on the look-out that
-an uncorrect use or handling is avoided
-Safety devices must neither be removed nor tampered
-Only original spare parts are to be used especially as far as those components with safety
functions are concerned (ex.: protection microswitches, thermostats).
To achieve the above, the following is necessary:
-At working place an instruction manual relevant to the machine should be available.
-Such documentation must be carefully read and regulations must consequently be followed.
-Only adequately skilled personnel will have to be assigned to electrical equipment.
QUALIFICATION OF THE STAFF
Staff attached to the machine can be distinguished according to training and responsibility as
follows:
OPERATOR
-A person who has not necessarily a high technical knowledge, just trained for ordinary
operation of the machine, such as: startup, stop, filling, basic maintenance (cleanout, simple
blocking, instrumentation checkings, etc.).
SKILLED ENGINEER
-A person enganged on more complicated operations of installation, maintenance, repairs,
etc.
IMPORTANT!
Onemustbeonthelook-out that thestaffdoesnotcarryoutanyoperationoutsideitsownsphere
of konwledge and responsibility.
NOTE:
According to the standard at present in force, a SKILLED ENGINEER is who, thanks to
-training, experience and education,
-knowledge of rules, prescriptions and interventions on accident prevention,
-knowledge of machine operating conditions,
is able to realize and avoid any danger and has also been allowed by the person in charge
of plant safety to carry out all kinds of interventions.
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CONVENTIONAL SYMBOLS
ATTENTION: ELECTRIC SHOCK DANGER
The staff involved is warned that the inobsevance of safety rules in carrying out the operation
described may cause an electric shock.
ATTENTION: GENERAL DANGER
The staff involved is warned that the operation described may do harm if not carried out in the
observarnce of safety rules.
NOTE
It points out significant information for the staff involved.
WARNINGS
The staff involved is warned that the inobservance of information may cause a loss of data and
damages to the machine.
MACHINE OPERATOR
It deals with an unskilled person , who has no specific competences and can only carry out easy
functions, such as the machine operation by means of controls available on push-button panel,
and filling and drain of products used during production.
MAINTENANCE ENGINEER
Heisaskilledengineerforoperationofthemachineunderregularconditions;heisabletocarryout
interventions on mechanical parts and all regulations, as well as maintenance and repairs. He is
qualified for interventions on electrical and freezing plants.
COLDELITE ENGINEER
Itdealswithaskilledengineerthemanufacturerputsatclients'disposalforcomplicatedinterventions
undparticularconditionsoranyhowinaccordancewithagreementstakenwiththemachine'suser.
PROTECTIONS
This symbol placed by description side means that the operator must use personal protections
against an implicit risk of accident.
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WARNING
When installing the machine, insert a differential magnetothermal protection switch on all
poles of the line, adequately sized to the absorption power shown on machine data plate and
with contact opening of 3 mm at least.
-Never put your hand into the machine, alike during production and cleaning operations.
Before carrying out any maintenance operation, make sure that the machine is in “STOP/
RESET” position and main switch has been cut out.
-It is forbidden to wash the machine by means of a bolt of water under pressure.
-It is forbidden to remove panels in order to reach the machine inside before disconnecting
the machine.
-COLDELITE is not responsible for any accident that might happen during operation,
cleaning and/or servicing of its units, if this warning has not been fully complied with.
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1. RECEIVING, MOVING, OPENING THE PACKING
1.1 RECEPTION
lBefore unpacking the machine, check that packing shows no external damages due to
collisions during transportation.
lAn external damage could mean the machine itself is damaged: in this case, immediately
apply to insurance company and leave everything as it was on reception.
1.1.1 Lifting a packed machine
To lift the packing, insert lift forks into the space between pallet feet, so as to balance the
machine weight and consequently packing barycenter.
1.1.2 Forbidden material handling equipment
Material handling equipment not in compliance with following safety characteristics must
never be used:
lLifting capacity lower than machine weight or unsuitable construction features of the lift
(ex.: too short forks)
lUnconforming ropes and cables or worn ropes or cables.
1.2 OPENING A PACKING CRATE
A wooden packing can be opened by means of proper tools; it is
recommended to protect exposed parts, such as hands with gloves, against
wood splinters.
lRemove nails starting from the upper part until the machine still
fastened to the pallet (board) is left uncovered.
lRemove protection film wrapping the machine.
lCheck that the machine has not been damaged during transportation.
Board packing is externally closed by steel straps.
lCut the steel straps with a pair of tin shears, holding
one side with the free hand.
lRemove the packing by lifting it vertically up.
lRemove the protective polystyrene packing andthe
polypropilene bag.
lCut the steel straps which secure the machine to
the base.
CAUTION:
Act with utmost care, as one may hurt himself when
cutting the straps, if they are not strongly held
during this operation.
NO!
NO!
NO!
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1.2.1 Machine removal from pallet
lRemove the four screw fastening both bars between pallet and machine.
lDescent of machine from skid must be controlled by TWO people, one standing by machine
rear and the other by frontside
CAUTION
While moving the machine, mind it does not run too fast or it does not stop suddenly
against the floor, as in both cases it might overturn thus bringing about damage to people
and/or things all around.
CAUTION!
Removal from pallet must be carried out from TWO people properly instructed in material
handling. Remove machine from pallet only after carefully reading following instructions.
lPlace the wooden skid the machine is equipped with, in relation to the machine rear.
lPush the machine from its rear till both bars drop, thence withdraw them sideaway.
Dieses Handbuch passt für folgende Modelle
2
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