Coleman CM04101 Bedienungsanleitung

Alton Industries Ltd. Group

1 year Limited Warranty

Alton Industries Group will repair or replace any defective materials

due to craftsmanship of the product. This warranty does not cover

any problem caused by misuse, abuse, accidents or acts of God,

such as floods or hurricanes. Consequential and incidental

damages are not covered under this warranty. Coverage

terminates if you sell or otherwise transfer the ownership.

Replacement parts and service are available from your nearest

authorized Service Center. If the need arises, contact Service

Center as listed below. When consulting with a Service Center,

refer to the model number and serial number located on the

serial label of the generator. Proof of purchase is required for all

transactions and a copy of your sales receipt may be requested.

Record the model number, serial number, and date purchased

in the spaces provided below. Retain your sales receipt and this

manual for future reference.

Model No. Serial No. Date Purchased

When needing service or replacement parts, please call

We reserve the right to repair or replace the product at our discretion.

However, if the product is no longer available due to discontinuation, we

may replace the product with one of similar but not exact features.

This warranty gives you specific legal rights. You may have other

rights which vary from state to state.

IMPORTANT: READ MANUAL BEFORE USING!

Made in China

Toll-Free-Helpline: 1-866-393-3968

Colemanƻ

Rand are registered trademarks of

The Coleman Company, Inc. used under license. ƻ

C2010 The

ColemanCompany,Inc.

1000W 120V AC & 12V DC

GENERATOR

-24-

In U.S.A.

Toll Free 1-866-393-3968

Fax 1-817-442-5402

ITEM# CM04101

TABLE OF CONTENTS

SAFETY GUIDELINES&INFORMATION --------------- 2~7

PRE-OPERATION PREPARATION ------------ 8

STARTING THE ENGINE -------------------- 9 thru 10

CONNECTION -----------------------------------------------11

STOPPING THE ENGINE -----------------------------12

PERIODIC MAINTENANCE -----------------13 thru15

TROUBLESHOOTING ------------------------16 thru 17

DC APPLICATION -----------------------------------------17

EXPLODED VIEW - GENERATOR-----------------18

PARTS LIST - GENERATOR --------------------------19

EXPLODED VIEW - Control Panel ----------------20

PARTS LIST - Control Panel ------------------------- 21

SCHEMATIC --------------------------------------------------22

APPLICABILITY ---------------------------------------------23

WARRANTY----------------------------------------------------24

(X) APPLICABILITY

MODEL 04101

GENERATOR

Type Brushless, Revolving Field, Self-exciting,

2-poles, Single phase

Voltage Regulator Condenser Type

Max. Output 1000W

Rated Output 900W

AC Voltage 120V

Rated Current 7.5A

Frequency 60Hz

Phase single

Power Factor cos=1.0

Performance Class G1

ENGINE

Type Air-cooled 2-stroke, Single Cylinder

Oil-mixed Fuel Engine

Displacement 71cc

Stroke 45×40mm

Max. Output 2.0HP/3600rpm

Fuel Regular Automobile EURO95/98

Oil 2-stroke small engine oil

Fuel/Oil Mix Ratio 40:1

Fuel tank Capacity 1.1 gallon

Starting System Recoil Starter

Ignition system C.D.I

Air Cleaner Type Sponge Element

Certificate EPA

UNIT

Length×Width×Height 16.93* 14.96*14.96 in

Net Weight 36.5lbs

-23-

SAFETY GUIDELINES: READ

THIS MANUAL THOROUGHLY

If any portion of this manual is not understood,

contact the toll free Coleman® Customer

Service line at 1-855-900-2653 for starting,

operating and servicing procedures.

The operator is responsible for proper and safe

use of the equipment. We strongly recommend

that the operator read this manual and

thoroughly understand all instructions before

using the equipment. We also strongly

recommend instructing other users to properly

start and operate the unit. This prepares them if

they need to operate the equipment in an

emergency.

The generator can operate safely, efficiently and

reliably only if it is properly located, operated

and maintained. Before operating or servicing

the generator:

•Become familiar with and strictly adhere

to all local, state and national codes and

regulations.

•Study all safety warnings in this manual

and on the product carefully.

•Become familiar with this manual and

the unit before use.

The manufacturer cannot anticipate every

possible circumstance that might involve a

hazard. The warnings in this manual, and on

tags and decals affixed to the unit are, therefore,

not all inclusive.

If using a procedure, work method or operating

technique that the manufacturer does not

specifically recommend, ensure that it is safe for

others. Also make sure the procedure, work

method or

operating technique utilized does not render the

generator unsafe.

THE INFORMATION CONTAINED HEREIN

WAS BASED ON MACHINES IN PRODUCTION

AT THE TIME OF PUBLICATION. WE

RESERVE THE RIGHT TO MODIFY THIS

MANUAL AT ANY TIME.

SAFETY RULES

Throughout this publication, and on tags and

decals affixed to the generator, DANGER,

WARNING, CAUTION and NOTE blocks are

used to alert personnel to special instructions

about a particular operation that may be

hazardous if performed incorrectly or carelessly.

Observe them carefully. Their definitions are as

follows:

Indicates a hazardous situation or action

which, if not avoided, will result in death or

serious injury.

Indicates a hazardous situation or action

which, if not avoided, could result in death or

serious

injury. CAUTION!

Indicates a hazardous situation or action

which, if not avoided, could result in minor

or moderate injury.

NOTE:

Notes contain additional information

important to a procedure and will be found

within the regular text body of this manual.

These safety warnings cannot eliminate the

hazards that they indicate. Common sense and

strict compliance with the special instructions

while performing the action or service are

essential to preventing accidents.

Four commonly used safety symbols

accompany the DANGER, WARNING and

CAUTION blocks. The type of information each

indicates is as follows:

This symbol points out

important safety information

that, if not followed, could endanger

personal safety and/or property of

others.

This symbol points out

potential explosion hazard.

This symbol points out

potential fire hazard.

This symbol points out

potential electrical shock

hazard.

- 2 - - 3 -

EXHAUST & LOCATION HAZARDS

•Never operate in an enclosed area or

indoors! NEVER use in the home, or

in partly enclosed areas such as

garages, even if doors and windows

are open! ONLY use outdoors and far

from open windows, doors, vents,

and in an area that will not

accumulate deadly exhaust.

•The engine exhaust fumes contain

carbon monoxide, which you cannot see

or smell. This poisonous gas, if breathed

in sufficient concentrations, can cause

unconsciousness or even death.

•Adequate, unobstructed flow of cooling

and ventilating air is critical to correct

generator operation. Do not alter the

installation or permit even partial

blockage of ventilation provisions, as

this can seriously affect safe operation

of the generator. The generator MUST

be operated outdoors.

•This exhaust system must be properly

maintained. Do nothing that might

render the exhaust system unsafe or in

noncompliance with any local codes

and/or standards.

•The manufacturer recommends

installing a battery operated carbon

monoxide alarm indoors, according to

the manufacturers instructions.

•If you start to feel sick, dizzy, or weak

after the generator has been running,

move to fresh air IMMEDIATELY. See a

doctor, as you could have carbon

monoxide poisoning.

FIRE HAZARDS

•Gasoline is highly FLAMMABLE and

its vapors are EXPLOSIVE. Do not

permit smoking, open flames, sparks

or heat in the vicinity while handling

gasoline.

•Never add fuel while unit is running

or hot. Allow engine to cool completely

before adding fuel.

•Never fill fuel tank indoors. Comply

with all laws regulating storage and

handling of gasoline.

•Do not overfill the fuel tank. Always

allow room for fuel expansion. If tank

is over-filled, fuel can overflow onto a

hot engine and cause FIRE or an

EXPLOSION. Never store generator

with fuel in tank where gasoline vapors

might reach an open flame, spark or

pilot light (as on a furnace, water heater

or clothes dryer). FIRE or EXPLOSION

may result. Allow unit to cool entirely

before storage.

•Wipe up any fuel or oil spills

immediately. Ensure that no

combustible materials are left on or near

the generator. Keep the area

surrounding the generator clean and

free from debris and keep a clearance of

five (5) feet on all sides to allow for

proper ventilation of the generator.

•Do not insert objects through unit’s

cooling slots.

FUELING THE GENERATOR

Use care when fueling the generator. Only fill

the fuel tank when the generator has cooled

entirely. Use fresh unleaded gasoline with a

minimum Research Octane Number (RON) of

87.

CALIFORNIA PROPOSITION 65 WARNING

Engine exhaust and some of its constituents are known to the

State of California to cause cancer, birth defects and other

reproductive harm.

CALIFORNIA PROPOSITION 65 WARNING

This product contains or emits chemicals known to the State of

California to cause cancer

birth defects and other re

roductive

- 4- - 5-

NOTE:

Do not use any gasoline containing more

than 10% Ethanol. NEVER fill the fuel tank

with E85 or a mixture of oil and gasoline

designated for two-cycle engines.

Do not light a cigarette or smoke

when filling the fuel tank.

Gasoline is highly FLAMMABLE

and its vapors are EXPLOSIVE. Do

not permit smoking, open flames,

sparks or heat in the vicinity while

handling gasoline.

Never fill fuel tank indoors. Never

fill fuel tank when engine is

running or hot. Avoid spilling

gasoline on a hot engine. Allow

engine to cool entirely before filling

fuel tank.

Do not overfill the fuel tank.

Always allow room for fuel

expansion. If tank is over-filled,

fuel can overflow onto a hot engine

and cause FIRE or an EXPLOSION.

Wipe up fuel spills immediately!

- 6-

(IX) SCHEMATIC

ENGINE BLOCK

GRAY

RED

YELLOW

GREEN

BLACK

ENG.SW.

CONTROL BOX BLOCK

SPARK PLUG

YELLOW/GREEN

RED/WHITE

EARTH TERMINAL

AC SOCKET

CIRCUIT

PROTECT

20A

/125V AC

FIELD WINDING

CAPACITY WINDING

MAIN WINDING

CAPACITY

Rectifier

CIRCUIT

PROTECT

DC WINDING

-22-

(I) SAFETY INFORMATION

zNEVER operate this power generator indoors or

anywhere airflow is restricted.

zTo prevent fire or carbon monoxide poisoning, NEVER

point the generator’s exhaust towards combustible

materials or in the direction of open windows or doors.

zNEVER refuel the engine while it is running; stop the

engine before refueling.

zTo prevent fire, clean any spilled fuel before starting

generator.

zNEVER use this power generator near open flames.

zNEVER operate power generator on wet surfaces, rain

or snow.

zTo prevent electric shock, keep everyone away from

the power generator while it is running.

zTo prevent electric shock, NEVER touch the generator

with wet hands.

- 7-

(II) PRE-OPERATION PREPARATION

NOTE: The following checks should be

made each time the generator is used.

zTo prevent electric shock,

ALWAYS ground the generator

before starting, see Picture 1.

zUse a gasoline-oil mixture. If

not, the engine may overheat.

Gasoline and oil should be mixed at

40:1 ratio. See Picture 2.

zDo not overfill the fuel tank, always

fill to the top of fuel filter. See Picture 3.

zUse the following guide to make

fuel mixture:

1. Use the fuel cap to measure oil

See Picture 4.

2. Mix gasoline and oil in separate

Container( use clean, fresh regular

Fuel-Oil˄1 Gal gal/3.2 oz.2-stroken

Engine oil˅

3. After shaking, pour fuel mixture

into tank.

Note

ALWAYS use clean oil.

- 8-

FIG. J GENERATOR

PART DESCRIPTION Q'TY SPEC

1 Tapping screw 4

ST4.2h13

2 Voltmeter 1

91L4

3 DC outlet 1 V type

4 Control panel 1 

5 Circuit breaker (DC) 1 8A

6 Indicator 1 125VAC

7 Circuit break (AC) 1 8A

8 Plastic housing 1 

9 Capacitor 1 

10 Engine switch 1 

11 Filter cover 1 

12 Tapping screw 4 M5h16

13 Screw 1 M4h10

14 AC outlet 1 20A/125VAC

-21-

Picture 1

Picture 2

Picture 3

Picture 4

-20-

(III) STARTING THE ENGINE

zDO NOT plug any device into

the power generator before starting

the engine, see Picture 5.

1. Shake fuel tank before starting

the engine.

2. Turn the fuel petcock to "ON" position.

See Picture 6.

3. Turn the choke lever to Position 1.

See Picture 7.

-9-

Picture 5

Picture 6

Picture 7

FIG. J

4. Turn the engine switch to the

"ON" position. See Picture 8.

5. Pull slowly on the recoil starter until it is engaged, then pull

it briskly. See Picture 9.

6. Allow the generator ‘s engine to

warm up.

7. Now, turn the choke lever back to

its rightmost position, see Picture 10.

-10-

FIG. I GENERATOR

PART DESCRIPTION Q'TY SPEC

1 Stator Assy 1

2 Rotor Assy 1

3 Diode Tray 2

4 Bearing 1 6203

5 Flange Bolt 1

M8h155

6 Rear Cover 1

7 Flange Bolt 3

M6h85

8 Rectifier Stand 1

9 Rectifier 1 3510

10 Washer 1 ¶5

11 Spring Washer 1 ¶5

12 Bolt 1 M5h20

13 Flange Bolt 1 M6h10

14 Fan blade 1

Picture 8

Picture 9

Picture 10

-19-

(VIII) EXPLODED VIEW-MAIN UNIT

-18-

(IV) CONNECTION

1.To prevent the power cord of the

apparatus from inadvertently becoming

unplugged, wind the power cord 2 or 3

turns around the handle of the generator.

See Picture 11.

2.Plug the power cord into the AC

receptacle. See Picture 12

3.Press this button to reset the

overload protector in order to reduce

the output load if the AC protector turns

off. See Picture 13

“1” ON

“2” OFF

-11-

Picture 11

Picture 12

Picture 13

FIG.1

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