Come.up Winch DV-4500i Bedienungsanleitung

Utility Duty Winch

Model: DV-4500i

PN: 641656 12V DC 641504 12V DC 642037 24V DC 641526 12V DC

642015 24V DC 641624 12V DC 642172 24V DC

Introduction

 Feature

Line pull: 2,041 kg / 4,500 lb wire rope first layer

Wire rope; 6.3 mm galvanized aircraft A7 × 19

Brake: Mechanical and dynamic brakes hold full load

Clutch: Raise the clutch level for rapid wire rope payout

Control: Handheld pendant switch powers the winch

 Unpacking

．Integrated solenoid kit………………………………………………….. 1 pc

．Remote control………………………………………………………….. 1 pc

．Wire rope with hook 6.3 mm x 15.2 m (1/4" x 50')…….…………….. 1 pc

．Wire rope with hook 5.6 mm X 18 m (7/32”X59’) for PN:641504…….1 pc

．Wire rope with hook 6.3 mmX 10 m (1/4”X33’) for PN:641526……..

1 pc

．Roller fairlead……………………………………………………………. 1 pc

．1.5 m battery leads………………………………………………………

1 pc

．Circuit breaker…………………………………………………………… 1 pc

 Read this manual carefully

You should carefully read and understand this manual before operating it.

Careless winch operation may result in personal injury hazards or property

damage.

 Information requesting or parts ordering

Please specify the followings information:

．Winch PN ．Part description

．Serial number ．Replacement part number

．Quantit

for each par

Installation

Before using the winch, make sure all electrical

components have no corrosion or damaged; the

environment should be clear and dry.

The voltage drop must not exceed 10% of the

nominal voltage of 12V or 24V under normal

operation condition.

 Winch and roller fairlead mounting

 Use the mounting hardware supplied to mount the winch on a flat

surface.

 The motor, drum and gear housing must be properly aligned.

 Wiring Diagram

 Attach the ground lead firmly to the negative (–) battery terminal and

power lead to the positive (+) battery terminal. The voltage drop for the

winch motor must not exceed 10% of the nominal voltage of 12/24V DC.

 Attach the red lead, positive (+), tightly to the circuit breaker marked AUX,

meanwhile, connect the copper plate to the other end of the circuit

breaker marked BAT.

 Connect the copper plate to the connector of the battery.

 Nut fastening for motor & solenoid

1.Holding the lower nut on the stub and fastening the upper nut clockwise.

2.The torque setting for motor nut M6 is 5.7 N-m / 50 lb-in and solenoid nut

M8 is 14 N-m / 124 lb-in.

Warning

 The winch is not intended to be used in any manner for the movement or

lifting of personnel.

 The pulling capacity shown is based on the wire rope first layer on the

drum.

 The rope winding on the drum shall remain 5 wraps from the drum.

Parts List

Item No. Description Part Number Qty

1 Rear cover 880136 1

2 Remote socket kit 880137 1

3 Motor kit, 12V 880301 1

Motor kit, 24V 880302

4 Brake kit 880280 1

5 Gear box kit 880281 1

6 Ring gear 880141 1

7 1st stage carrier 880283 1

8 2nd stage carrier 880284 1

9 3rd stage carrier 880285 1

10 Drum kit 880286 1

11 Base plate kit 881284 1

12 Clutch kit 880287 1

Wire rope w/hook 880305

1 Wire rope w/hook for PN:641504 881753

Wire rope w/hook for PN:641526 882527

14 Roller fairlead 880289 1

15 Mounting hardware 880290 1

16 Solenoid pack, 12V 880291 1

Solenoid pack, 24V 880292

17 Circuit breaker kit, 12V 880303 1

Circuit breaker kit, 24V 880300

18 Remote control 880295 1

Remote control for PN:641504 882526 1

19 Handsaver strap 880026 1

Winch Assembly

2022/03/29 Ver:12

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