Condair Esco Bedienungsanleitung

INSTALLATION INSTRUCTIONS

Steam humidiﬁcation system

1117775 EN 1310

Condair Esco

Contents

1 Introduction 4

1.1 General 4

1.2 Safety 4

2 Esco DL40 5

2.1 Overview Esco DL40 5

2.2 Mounting the Esco DL40 7

2.2.1 Mounting the Esco DL40 with one steam pipe 7

2.2.2 Mounting the Esco DL40 with two/three steam pipes 10

3 Esco DR73 17

3.1 Overview Esco DR73 17

3.2 Mounting the Esco DR73 A type 19

3.3 Mounting the Esco DR73 B type 26

4 Esco DR73 J 32

4.1 Overview Esco DR73 J 32

4.2 Mounting the Esco DR73 J (Jumbo) 33

5 Mounting the steam supply line, the primary and secondary condensate and the manometer 43

5.1 Connect the steam supply line (by client) 43

5.2 Mounting the secondary condensate drain 44

5.3 Mounting the primary condensate drain 45

5.3.1 Thermostatic steam trap for Esco cast-iron and stainless steel versions 45

5.3.2 Spheric oat drain for Esco cast-iron version 46

5.3.3 Bell-shaped oat drain for Esco cast-iron version 46

5.3.4 Spheric oat drain and bell-shaped oat drain for Esco stainless steel versions 47

5.3.4.1 Spheric oat drain for Esco stainless steel versions 47

5.3.4.2 Bell-shaped oat drain for Esco stainless steel versions 48

5.4 Mounting the manometer 49

1 Introduction

1.1 General

The present installation instructions are a supplement of the installation and operating instructions

of the Condair Esco and describe the installation of the different steam distribution systems of the

Condair Esco in a duct. The electrical connection of the valve actuators is not part of these instal-

lation instructions.

1.2 Safety

Inappropriate installation of the steam distribution system may result in steam leakage during opera-

tion. Withdrawing steam may cause injury of person or damage of material assets.

Therefore, please observe and comply with the following safety instructions and the information

and safety instructions contained in the installation and operating instructions of the Condair Esco.

• The steam distribution system Condair Esco must only be installed by persons familiar with this

product and sufciently qualied for the task.

• All instructions in the present installation instructions must be followed and complied with.

• Original Condair accessories and options from your supplier must be used exclusively for

installation of the steam distribution system Condair Esco.

• Without the written consent of the supplier, no attachments or modications must be made to

the steam distribution systems Condair Esco, accessories, and options.

• All local safety regulations concerning the use of pressurised steam systems must be followed

complied with.

• It is assumed that all persons in charge with the installation of the steam distribution system are

familiar and comply with the appropriate regulations on work safety and the prevention of ac-

cidents.

• The weight of some components of the steam distribution system is more than 20 kg. Therefore,

always transport these components with the help of another person or use an appropriate lifting

device. Always secure the components during installation against falling down.

• After the installation or during the initial start-up of the system all installations must be checked

for tightness. Systems with leaky installations may not be taken in operation.

2 Esco DL40

Esco 5 cast iron Esco 10 cast iron Esco 20 cast iron

DL40 - 1 pipe

DL40 - 2 pipes

DL40 - 3 pipes

Primary condensate drain

Thermostatic steam trap

Spheric oat drain

Bell-shaped oat drain

Secondary condensate drain

Thermostatic steam trap

Manometer

2.1 Overview Esco DL40

>20 kg

Esco 10 stainless steel Esco 20 stainless steel

DL40 - 1 pipe

DL40 - 2 pipes

DL40 - 3 pipes

Primary condensate drain

Thermostatic steam trap

Spheric oat drain

Bell-shaped oat drain

Secondary condensate drain

Thermostatic steam trap

Manometer

2.2 Mounting the Esco DL40

2.2.1 Mounting the Esco DL40 with one steam pipe

2. Mount valve unit.

• Remove protective plug from the connector ange of the valve unit.

• This step must be carried out only if mounting set for insulated ducts is used: Cut length of

the supporting tubes to duct wall thickness “L”, then insert the tubes into the xing holes.

• Fix valve unit to the duct as shown below using the screws, washers and nuts. Before tighten-

ing, centrically align the bores of the duct and the valve unit.

1. Fix drilling template supplied (self-adhesive), then drill holes.

Esco 5 Esco 10 Esco 20

d1 ø9 mm

ø13 mm **

d2 ø45 mm ø45 mm ø65 mm

d3 ø13 mm

** if mounting set for insulated ducts is used

1/2

Esco 5 Esco 10 Esco 20

1M8 x * (Wrench size 13 mm)

2ø24/8.4 x 2 mm

3M8 x 0.8d

* length as required

Esco 5 Esco 10 Esco 20

1M8 x 70 mm **/ M8 x 100 mm **

Wrench size 13 mm

2ø24/8.4 x 2 mm

3ø12/8.5 x 45 mm **/ ø12/8.5 x 100 mm **

4M8 x 0.8d

** as ordered

Screws washers and nuts for non insulated ducts

(by client)

Mounting set for insulated ducts

Correct installation position Esco 5:

Writing must be readable

3. Mounting the steam pipe.

• Remove protective caps from the steam pipe.

• From the inside of the duct push the steam pipe into the valve unit until it comes to a stop (the

resistance of the O-ring inside the valve unit must be overcome). The steam pipe is installed

correctly, if the secondary condensate drain pipe pokes X mm out of the duct (see illustration

and table below).

Note: To improve gliding ability moisten the end of the steam pipe and the O-ring inside the

valve unit with water (do not use oil or grease!).

4. Fix steam pipe.

• Horizontally align steam pipe using a spirit level, then x the end of the steam pipe to the duct

wall or the duct ceiling (by client).

• Screw M5x6 grub screws (allen key 2.5 mm) provided on both sides into the valve unit, until

they touch the steam pipe.

Esco 5 Esco 10 Esco 20

X30 mm 24 mm 50 mm

Water

5. Seal the bores inside the duct with silicone-free sealant.

6. Connecting the steam supply line (see chapter 5.1).

7. Mounting the secondary condensate drain (see chapter 5.2).

8. Mounting the primary condensate drain (see chapter 5.3).

9. Mounting the manometer (see chapter 5.4).

2.2.2 Mounting the Esco DL40 with two/three steam pipes

1. Fix drilling template supplied (self-adhesive), then drill holes.

Note: exclusively use the drilling template in the plastic bag attached to the collector pipe.

Esco 10 Esco 20

d1 ø9 mm

ø13 mm **

d2 ø45 mm

d3 ø13 mm

** if mounting set for insulated ducts is used

0002110210 RevStd:

122.9118

1120110

Doppelkollektor Esco 10 211/xxx

Double coupling Esco 10 211/xxx

Raccord double Esco 10 211/xxx

0002110210 RevStd:

122.9133

1120117

Dreifachkollektor Esco 10 211/xxx

Threefold coupling Esco 10 211/xxx

Raccord triple Esco 10 211/xxx

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