Consew 318RK-2 Datenblatt

DNSE

CONSOLIDATED SEWING MACHINE CORP.

I INDUSTRIAL SEWING & CUTTING EQUIPMENT

OPERATING

INSTRUCTIONS

PARTS LIST

31SRK-2

------------------~Sm&e~B9B

L---

INDUSTRIAL

SEWING

CUTTING

EQUIPMENT

400 VETERANS BLVD, CARLSTADT,

07072

~1*_:·N_O_T_E_(F_i9_.1_)

__________________________________

~11

Before putting a new

machine

into operation,

run

-in

operation

required

for

·a

new

machine.

Remove

the

rubber

plug

(A)

the top of

arm

and

drip a little oil,then

remove

the"rubberplug

(B)

and

replenish

sufficient amount of oil, then lift

the presser foot

and

run

the

machine

at a low speed

of 3000 spm to

check~

oil

distributing

condition

through oil

check

window.When lubricating

normal,

keep

the

machine

run

at this speed for

about

one

month to

run

-in

operation

competely.

knife componts lubrication: Apply 1 or 2

drops

oil

at C every time

illustrated, four times

everyday.

11.

OIL FILUNG(Fig. 2)

--------------~---[

)

The

oil'

amount .

the

oil

reservoir

controlled through the reference marks A

and

shown

Fig2.

The

mark

A indicates the

max

oil

amount level, the

mark

B for the

min

oil

amount

level

. If the

oil

amount

level

under the

mark

replenish

the

oil

'reservoir

with

oil

time .

(2)When filling.oil,

loosen

the

oil

draining screw

(c),

drain

off the

remaining

oil

the

oil

reservoir

completely,

clea.n

the

oil

reservoir

and

tighten the

oil

draining

screw(c),

then

fill the

oil

reservoir with

. fresh

oil.

12.

ROTATING HOOK OIL

AMOUNT

ADJUSTMENT(Fig. 3)

Adjust the

oil

amount of the rotating

hook

by turning the

oil

amount adjusting screw (A).

Turn

the screw(A) clockwise

(in

the

"+"

direction) to

increas'e

the

oil

amount ; turn it

counter -clockwise

(in

the "

direction ) to

decrease the

oil

amount.

-.:

.•...: . .

!3.

OIL PUMP ADJUSTMENT(

Fig.

ordinary operation , adjustment

not

required for the

oil

pump,

oil

splashing does

not occur

the

oil

check ,window when the

machine runs at a low speed , close the

clearance

the bypass

oil

hole.

!4.

NEEDLE INSTALLATION(Fig. 5)

Turning the

balance

wheel to lift the needle

bar

to the upper

end

of its stroke. Loosen the

needle clamp screw while keeping the long

groove of the needle leftward, fully insert the

needle shank

to the bottom of the needle

socket, then tighten the needle clamp,screw.

Standard

clearance

O.5-1.0mm .

By-pass

011

hO,le

) ,

!5.

CONNECTION

THE CLUTCH

LEVER

WITH

THE

PEDAUFig. 6)

(

The

optimum tilt angle of

pedal

approximately 15

deg.

(2)

Adjust the clutch so that the clutch

lever (c)

align

with the draw

bar

(

shown

Fig.

(3)The machine pulley should rotate counter

clockwith when viewed from the outside of it.

The

rotating direction of motor pulley

can

reversed by turning the plug of the motor at

180

deg.

(4) Adjust the tension

0 - Belt (F)

moving the motor

and

down , the proper

tension of the 0 - belt is a slack of

mm when the belt

depressed at the center

of the belt

finger.

16.

BELT

COVER

INSTALLATION

(Fig.

Install the belt cover for the

sake

of safety.

Instlall belt cover(C) to

arm

with screw(A)

and

screw(B),

and

install belt cover(

board

with

screw(O) .

17.

ADJUST

THE

OPENING

TIME

THE

TENSION

DISCS(Fig.

Within the presser foot lift

range

, the

opening time of the tension discs

can

ad-

justed

follows:

(1) Remove the rubber plug from the back

of the

arm

and

Loosen

the screw (A) of the

knee

lift level (left)

. (2) Move the tension releasing

cam

(0)

leftward for earlier 'opening or rightward for

Later opening. It will facilitate the adjustment if

putting a block under the presser foot lift.

Is.

THREADING

(Fig.

thread the needle

thread,.

raise

the

needle

bar

to the upper

end

of its stroke,

lead

the thread from the spool

and

perform.

threading

shown

Fig9

draw the

bobbin thread, hold the end of the needle

thread

and

turn the

balance·

wheel to lower

the needle

bar

and

then lift it to its highest

position.

Pull

the ends of needle thread

and

bobbin thread frontward under presser

fool.

>---------18

19.

WINDING

INSTALLATION

AND

ADJUSTMENT(Fig. 10)

The

bobbin winder pulley should Align

with the V - belt

and

there should

some

clearance between them . When the bobbin

winder stop latch lever

depressed, the

V-

belt should

touch with the bobbin

winder bulley

order that the bobbin winder

pulley

can

driven

the V - belt.

The

thread wound

the bobbin should

neat

and

tight if not tight , adjust the

winding tension

turning the tension stud

nut (A) of the bobbin winder tension bracket,

when the thread wound

the bobbin does

not present a cylindrical

shape

shown

Fig.

(a), Loosen the set screw(

of the

bobbin winder tension bracket

and

move the

bracket (C) leftward or rightward, if the thread

wound

shown

the figure (b), move

the bracket leftward

rightward of wound

shown

the figure(c) , move it leftward .

After positionting the bracket adequately,

tighten the set screw (B)

not overfill the bobbin,

The

optimum

wound length of the thread will

fin

about

80% of the bobbin capacity .

This

can

adjusted

the screw(E) of the bobbin

winder stop latch.

110.

ADJUST

THE

PRESSURE

PRESSER

FOOT(

Fig.

)

Pressure of the presser foot

adjusted

accordance with thickness of materials to

sewn.

First loosen the lock nut

(A),

for

heavy

materials, turn the pressure regulating thumb

screw

shown

Fig.

(a) to increase the

pressure I while for light materials, turn the

pressure regulating thumb screw

shown

Fig.

(b) to decrease the pressure , the

tighten the lock nut (A),

The

pressure of

the·

presser foot

recommended to

less

long

normal

feeding

ensured.

111. THREAD TENSION ADJUSTMENT(Fig.12, 13, 14)

Nonnal stitch fonn

~I\I~~

Need~e

thread

~,..,..,~="""~=~....."

Bobbm thread

Thread tension should

determined

.12 accordance with the stitch obtained by

adjusting

'the

tension of the bobbin thread

and

needle' bension (Fig. 12), .

The tension', of

the'

bobbin thread: to be

adjusted

turning the tension spring

. regulating screw of the bobbin

ca,se,

After

adjusting" insert the bobbin into the bobbin

case

and

hold the

end

the thread from

the bobbin case to

hang

the bobbin case,

the bobbin,

case

falls slowly

and

evenly, the

proper tension

the bobbin thread is

obtained.

The

tension of needle thread: to

adjusted

turning the thumb nut.

The

stroke

the thread take -

spring

runs

from 8mm to

10mm,

when sewing very thin

fabrics, reduce the thread take -

spring tension

and

increase the thread take -

spring stroke ,

where

increase the thread take -

spring tension

and

reduce the thread take -

stroke when

sewing very thick fabries.

Adjusting the thread take -

spring tension : (Fig. 13) First loosen the set screw (A) r Turn the

tension stud (B) counter -clockwise to decrease the tension of the thread take -

spring (c)

zero.

then turn the tension stud (B) clockwise till the spring (c) comes to the notch of the tension

regulating bushing,

and

again

turn the tension stud (B) halfway

back

(counter

clockwise),

Aften the

adjustment, tighten the set srew (A).

Adjusting the thread take

-up

spring stroke: (Fig. 14) loosen the set screw (B) turn the stud (C)

clockwise to increase the stroke or turn stud (C) counter -clockwise to decrease the stroke After

the adjustment. tighten the set screw (B).

112.

ADJUST

THE

SYNCHRONILATION

THE

NEEDLE

WITH

ROTATING

HOOK(Fig.

15,

16)1

When lifting the needle

bar

from its lowest

position of the stroke to the distance

the

hook point 0

the bobbin should

align

with

the center' line of the needle

and

1.0-

5 mm

above

upper

end

of the needle eye

(Fig. 15)

The

clearance between the bottom of the

needle notch

and

the hook point should

0.05

mm (Fig.16L

13.

ADJUSTMENT

STITCH

LENGTH

AND

REVERSE

FEEDING!Fig.

17)

The

stitch length

can

adjusted

turning the

dial

(A) .

The

figures

the face

(B) of the

dial

show the stitch length

mm.

the reverser feed lever must

depressed

another while adjusting the stitch length.

The

reverse feeding starts when the reverse feed

lever

(c)

depressed, the machine will feed

forward

again

if the reverse feed lever

released.

114.

ADJUST

THE

SYNECHRONILATION

THE

NEEDLE

MOTION

WITH

FEED

MOTION(Fig.

18,

191

adjust the feed dog position (G), first

should release the

two

set screw (F)

and

turn

'around

the

balance

wheel

hand.

when the

needle (A) point reaches the surface of the

throat plate (

. the top of the feed

dog

(C)

should

flush with the throat plate sutface.

Aften the adjustment . tighten the set screws

(FL

115.

STITCH

LENGTH

ERROR

ADJUSTMENT(Fig.

20)

Loosen

screw (A) to adjust stitch length

adjusting

cam

(B),

Turn

it rightward to narrow

the stitch length

forward sewing.

and

widen

reverse

sewing;

turn it leftward to widen

the stitch length

forward sewing "

and

narrow it

reverse sewing.

116.

FEED

DOG

HORILONTALLTY

ADJUSTMENT(Fig. 21)

Heighten the front of feed dog to prevent

fabric from wrinkling, lower the front of feed

dog

to prevent fabric from defection,

breaking

hook

thread. Mark position on

eccentric shaft

Level

@+Above

®+Under

Feed dog

N:Mr:N:N:"

Standard

The front up

the max.

The front down

themax.

117.

THREAD

TAKE

-UP

LEVER

OIL

SUPPLY

ADJUSTMENT(Fig. 22)

Before the machine

carried away from the

factory .the thread take -

lever

oil

supply

ad-

justing

has

already

been

adjusted

the

proper state

and

the user doesnt

need

the

ad-

justment.

the

oil

supply amount of the thread

take -

lever

too large

too

small.

the

adjustment is. needed.

Adjust

the followings: when the dot mark

the

oil

adjusting

upper position

,the

oil

the maximum (Fig.a)

When

the dot mark

the

oil

adjusting

the lower position . the

oil

the minimum.

(Fig.

Turn

the adjusting

to a certain degree

with a screwdriver to make it

reach

the neces-

sary

oil

amount position(

Fig.

118.

ADJUST

KNIFE

(Fig.

23,

24)

(1)

Adgust knife

Adjust knife

illustrated: move knife to

the lowest point, Adjust the distance between

point A of knife to needle plate B to

5mm, release the screw C for replaling

knife.

(2) Adjust trimedge width

The

trimedge width depend

the specifi-

cation of needle p'late, when adjust trimedge

width

release

screw

make knife

edge

touch

the edge of needle plate,

Then

tighter the

screw,

Release

the screw E to

aligne

knife

edge

till knife work well.

Maximum

• oil supply

Minimum

• oil supply

PRESSER

FOOT

ASSY

NEEDLE

PLATE

FEED

DOG

MATERIAL

GUIDE

029100002

3/32

2.Smm

1/4

029100006

6.4mm

"'r.;\

,~,~

029100007

5/16

7.9mm

029100008 029600002 029800004

3/8

9.5mm

153710000

These parts

are

optional, additional order required if you need them.

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