Contec HUBBEL Bedienungsanleitung

HUBBEL

Instruction manual

Betriebsanleitung

Instructionstechniques

InstructionmanualHUBBEL -2-

©CONTEC2007

Index

1. EU-DeclarationofConformity…3

2. TechnicalData...4

2.1Planer...4

2.2Tools...4

3. Applications ofthetools...5

4. Safetyrules...5

5. Operating...6

6. Changing thedrum...5

7. Maintenance andcleaning ...7

7.1Bearings...7

7.2Beltdrive...7

7.3Cleaning...7

8. Appendix...7

InstructionmanualHUBBEL -3-

©CONTEC2007

CONTEC GmbH

Hauptstrasse146

57518 Alsdorf

1EU-DeclarationofConformity

AccordingtotheMachineDirective98/37/EC(89/392/EWG), AppendixII A

Weherebydeclarethatthemachine

Type:FloorPlaner

Name:HUBBEL

conformswiththefollowing standardswhichhavebeenvalidatthedatewrittenbelow:

EC-Directive98/37/EC(89/392/EEC), initscurrentwording

EC-Directive89/336/EEC,initscurrentwording

EC-Directive73/23/EWG(89/392/EEC), initscurrentwording

Listoftheessentialharmonisedstandards:

EN12100„Safetyofmachines

EN418„Emergency-Stop-Devices“

EN953„Separatingsafetydevices“

EN60204 Part1„Electricequipmentofmachinery, generalrequirements“

EN1050„Guiding principlesfortheriskjudgement“

Alsdorf, 10.04.2007

______________________________

(Place anddate)(Authorizedsignature)

J. Greb–Constructiondepartment

_________________________

(Nameandfunctionof theauthorizedperson)

InstructionmanualHUBBEL -4-

©CONTEC2007

2.TechnicalData

2.1Planer

Widthofcut 160 mm

Width 34 cm

Length 100 cm

Height 93 cm

Weight 54 kg

Dustport¢ 50 mm

Electricmotor Standard USA

230 V, 1.5kW, 50Hz

110 V, 1.5kW, 50Hz 110 V, 2.4hp, 60Hz

230 V, 2.4hp, 60Hz

Othermotors Onrequest

Averagevalueofaccelerationahv *6,0m/s2

NoiselevelLwa * 107 dB(A)

NoiselevelLeq* 97 dB(A)

*Data:VÜAVereinzurÜberwachungtechnischerAnlagene.V.

2.2Tools

Drum¢ 108 mm

Cuttershaft¢ 12 mm

Numberofshafts4

TCT Cutter 46/5

Milling cutter 46/20

Beamflails 46

Cutter¢ 46 mm

NumberofTCT Cutters 64

Numberofmilling cutters 36

Allspecificationsareapproximateandsubjecttoconfirmation. Theyshouldonlybeusedasa

guide.

InstructionmanualHUBBEL -5-

©CONTEC2007

3.Applicationsofthetools

TCT Cutters Heavyduty,longlifecuttersforallconcrete

texturing, scabbling, planing andgrooving

applications. Alsousedforremovalofroad

markings, roofchippingsandbrittlecoatings

Milling cutters Primarilyfortheremovalofthermoplastic

road/runwaymarkings. Tippedwithtungsten

carbidetheyarecosteffectiveandhighly

efficient. Arangeofcutterdimensionsare

available.

Beamflails Heattreatedcuttersfortheremovalofpaint

coatingsandlaitance fromnewconcrete.Also

forremovinggrease, dirtandice deposits.

4.Safetyrules

Attention! TheHUBBEL floorplanersareconstructedaccordingtoexistingsafetyrules

andregulations. Thesetechnicalprecautionsshouldnotberemovedorchanged

underanycircumstances.Whileoperatingthemachinesthefollowingpoints

shouldalsobekeptinmind:

1.Theplanersshouldalwaysbeoperatedwithallsafetycoversandtechnicalprecautions.

2.Theoperatorshouldneverleavethemachineduring operation.

3.Beforeleaving themachineallrotarypartsshouldbebroughttoastandstill.Theelectric

modelsmustbedisconnectedfromthemains.Makesurethatthemachinecannotroll or

movebyitself.

4.Aftermaintenanceandadjustmentallsafetycoversmustbereattached.

5.Ifthenoiselevelexceeds90 dB(A)earprotectors mustbeworn.

6.Intheeventofalargeamountofdustduringoperationconnectadustcollectortothe

planer.

InstructionmanualHUBBEL -6-

©CONTEC2007

5.Operating

a.Aftermountingtheappropriatetoolstheoperationoftheplanercanbegin.

b.Tilttheplanerbackwardsuntilthetoolsareclearoftheground.Switchtheplaner

on.

Attention: Neverswitchthemotoroftheplaneronwhilethetoolsstilltouchthefloor.

Alwaysliftthemachineandthetoolsclearfromthefloorandthenswitchthemotoron.

Attention: Loweringthetoolstoomuchbyloosening thescrewsoftherearwheelswing

decreasestheperformance ofthemachine.Youwillalsodestroytheshaftsinthedrum

andthebearingsofthemachine.

c.Heavydustcanbeavoidedbyconnectingadustcollectortothedustport.

ttention

Loweringcutteradjuster

too farwillcausecageshafts

topinch

cuttersbetweentheshaftandthe

surface (A). Thiswillcausecutters,

shafts, andcagetobreak.Thecutters

shouldbeabletomovefreelyaround

theshaftsatall times(B).

InstructionmanualHUBBEL -7-

©CONTEC2007

6.Changingthe drum

Attention: Beforeanymaintenance,themachinemustbebroughttoacompletestandstill.

Alwaysdisconnectthemachineifitisanelectricmodel.

-Unscrewthescrewsontherightsideplate(M10,Keywidth17 mm)

-Carefullyremovethesideplate.

-Tiltthemachinebackwardsuntil thehandlebarrestsonthefloorsothatthetoolsare

visible.

-Takeoutthedrum.Removewornouttools.Checkshaftsanddrumsforwearandtear.If

necessaryreplace newtoolsonthedrum.

-Pushdrumonfreshlygreasedshaft.

- Reconnectsideplate.

7.Maintenance andcleaning

7.1Bearings

Allbearingsaregreasedfortheirlifetime.

7.2Belt drive

Checkthebeltsafterapproximatelyevery30 hoursofoperation.Totensionthebelt

youneedtoraisethemotorbracket.Disconnectthebeltdrivecover.Loosenthe4

M10 screwsofthemotorflange.Raisethemotoruntilthebeltsaretensioned.Tighten

thescrewsagain.

7.4Cleaning

Regularcleaning ofthemachineincreasesthelifeofall componentsandtoolsofthe

planer.

8. Appendix

Diagrams

Tools

Partlist

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