CPS MAXXAIR MX134 Bedienungsanleitung

MAXXAIR™ MX134

AUTOMOTIVE REFRIGERANT MANAGEMENT CENTER

Recover, Recycle, Evacuate & Recharge A/C Systems

In Passenger Vehicles & Light Trucks

For Use With R-134a Refrigerant Only

OWNER’S MANUAL (English)

Latest updates: www.cpsproducts.com

TO BE OPERATED BY QUALIFIED PERSONNEL ONLY

UL1963 EEI, CSA C22.2 120 DEI

CONTENTS

General Safety Instructions...........................................4

Product Registration......................................................5

Agency Approvals, Standards, Patents ........................5

Overview ........................................................................5

Key Features / Beneﬁts .................................................6

Optional Accessories ....................................................6

Speciﬁcations ................................................................7

MX1234 Machine........................................................ 7

Vacuum Pump ............................................................ 7

Refrigerant Scale........................................................ 7

30 Lb Recovery Tank ...................................................8

50 Lb Recovery Tank (Optional) ...................................8

Refrigerant Cylinder Heater Blanket (Optional) ...........8

Machine Layout ............................................................ 9

Quick Start Guide.........................................................11

Overview (Primary Touch Screen Keys)..................... 12

Home ....................................................................... 12

Touch Keys & Information Icons ............................... 12

Print Key, Help Menu ............................................... 13

Machine Upkeep ...................................................... 14

Setup Functions........................................................ 14

Maintenance Menu................................................... 14

Hybrid Vehicle Key ................................................... 15

Setup ...........................................................................16

Set Language ........................................................... 16

Set Units of Measure ............................................... 16

Set Tank & Refrigerant Weights ............................... 17

Job Tracker .............................................................. 18

Wireless Device Setup.............................................. 19

Set Date Or Time....................................................... 20

Online Registration/Warranty .................................. 21

Shop Information.......................................................22

Select SAE Or Global Standards ............................... 23

Operation .....................................................................24

Refrigerant Recovery ............................................... 24

A/C System Evacuation ............................................ 26

Refrigerant Charging ............................................... 27

Full Cycle ................................................................. 29

Refrigerant Tank Reﬁll ............................................. 30

Maintenance ...............................................................32

Filter/Dryer Change ................................................. 32

Vacuum Pump Oil Change (Frequency) .................... 34

Oil Change Procedure ...............................................34

Pro-Set® Premium Vacuum Pump Oil ......................34

Refrigerant Charging Scale ..................................... 35

Pressure Transducer ................................................ 36

Tare Pressure Transducer .........................................36

Calibrate Pressure Transducer ..................................37

Air Purge .................................................................. 38

Diagnostics of Valves, Controls, Scale ..................... 39

Software Upgrade..................................................... 40

Touch Screen Display Calibration ............................. 40

Car System Health Mode ............................................ 42

Corded Temperature Probe (Included Accessory)........ 43

A/C Database For North American Vehicles .............. 44

Flush Refrigerant Hoses .............................................45

Job Tracker .................................................................45

APPENDIX

Touchscreen Icon Library............................................46

MX Error Codes............................................................48

Replace Parts ..............................................................48

Warranty ......................................................................49

A/C Database End-User License Agreement ..............50

CPS Company Locations .............................................51

GENERAL SAFETY INSTRUCTIONS

Only qualiﬁed service personnel should operate this machine. Most states, countries, etc... may require the user to be

licensed. Please check with your local government agency.

DANGER – This unit’s recovery tank contains liquid refrigerant. Overﬁlling of a recovery tank may cause a violent explosion

resulting in severe injury or even death. Do not disable the overﬁll safety features. Always make sure the correct

tank is on the scale.

DANGER – Only use the speciﬁed recovery tanks provided with this unit. See your distributor for replacement tanks.

DANGER – Avoid breathing refrigerant vapors and lubricant vapor or mist. Breathing high concentration levels may cause

heart arrhythmia, loss of consciousness, or even cause suffocation.

DANGER – Electrical shock hazard!!!! Always disconnect power source when servicing this equipment.

DANGER – DO NOT USE COMPRESSED AIR TO PRESSURE TEST OR LEAK TEST THE MX UNIT OR VEHICLE AIR

CONDITIONING SYSTEM. Mixtures of air and refrigerant are combustible at elevated pressures. These mixtures

are potentially dangerous and may result in ﬁre or explosion causing personal injury or property damage.

CAUTION – All hoses may contain liquid refrigerant under pressure. Contact with refrigerant may cause frostbite or

other related injuries. Wear proper personal protective equipment such as safety goggles and gloves. When

disconnecting any hose, please use extreme caution.

CAUTION – Exposure to refrigerant vapors may irritate eyes, nose, throat, and skin. Please read the manufacturers Material

Safety Data Sheet for further safety information on refrigerants and lubricants.

CAUTION – To reduce the risk of ﬁre, avoid the use of extension cords thinner than NO. 16 awg. (1,5mm2). The following table

references extension cord wire size vs. maximum length:

EXTENSION CORD (Imperial) EXTENSION CORD (Metric)

Gauge (awg) Length (Ft)

16 10

14 20

12 25

Gauge (mm2) Length (m)

1.5 3

2.5 6.1

4 7.6

CAUTION – Do not use this equipment in the vicinity of spilled or open containers of gasoline or other ﬂammable substances.

Make certain that all safety devices are functioning properly before operating the equipment.

CAUTION – This equipment should be used in locations with mechanical ventilation that provides as least 4 air changes per hour.

CAUTION – RISK OF INJURY, the equipment should only be operated by certiﬁed personnel.

CAUTION – Use only CPS certiﬁed hose assemblies on this unit. The hose assemblies are made to proper length, contain

shut-offs where required and have direct affect on the proper operation of this equipment.

CAUTION – R-134a is a Class III highly ﬂammable refrigerant. Use in well ventilated areas. Minimize leakage from the unit.

Periodically check MX134 machine for leaks.

1. The MX134 will alert the user should a high pressure condition exist on the outlet side of the compressor.

2. When such a condition is detected, the compressor will turn OFF and won’t restart until the high pressure condition is remedied.

3. If this occurs, check to ensure that Tank Valves and Hose Ball Valves running to the tank and ﬁlters are OPEN.

4. If all valves are open, contact CPS Technical Support to determine the cause of the alarm.

High Pressure Alert

GENERAL SAFETY INSTRUCTIONS (Cont’d)

PRODUCT REGISTRATION

To register this MX134 Refrigerant Management Machine for the MAXXAIR™ 1-2-3 product warranty, please visit

www.cpsproducts.com/hvac-warranty-registration/. Please contact us, if you have any technical issues during

registration of this machine.

You may also register this MX134 Machine by using the touch screen (See Page 21).

1. The MX134 Series’ 30lb internal storage tank is designed to contain a maximum of 20.96 Lbs (9.52 Kg) of

refrigerant.

2. If this amount is exceeded, the user will be alerted and system operations will be halted.

3. Before normal operation can continue, the overﬁll condition must be remedied by moving refrigerant from the tank

to another storage tank or into a vehicle AC system. The charge function may be used to transfer internally stored

refrigerant to an external storage facility.

Tank Overﬁll Limit

AGENCY APPROVALS, STANDARDS, PATENTS

UL 1963 EEI Issued: 2013/10/11 Ed: 4 Refrigerant Recovery/Recycling Equipment

CSA C22.2 120 DEI Issued: 2013/03/01 Ed: 4 Refrigeration Equipment (R2018)

• This machine is covered under US Patent 8,082,750.

OVERVIEW

This “MX” Series Refrigerant Management Center is for use with R-134a refrigerant and has been designed for automotive

technicians to easily Recover, Recycle, Evacuate and Recharge air conditioning systems in passenger vehicles and light

trucks. It features a seven inch, color touch screen display, a 30 Lb refrigerant tank, an oil-less compressor and motorized

ball valves.

Optional Accessories

• Heater Blanket (#CCXHB) – During colder weather, this CPS 120V AC accessory can be applied to the refrigerant

tank to speed up charging, which eliminates the need to run a vehicle’s AC system.

• TACI100 CarSmart AC Inspector – Includes 2 probes for measuring or data logging temperature, humidity,

dew point, etc., inside of, or around a vehicle.

• 50 Lb Refrigerant Tank – Available from CPS as individual tanks, or in pallet quantities (see page 8)

• Dust Cover (#MXXC) – Fits any CPS MX series machine.

Not Included (Shop Must Purchase)

• R-134a Refrigerant

• Refrigerant oil/dye injection system.

Features Beneﬁts

7” Color Display, With Touch-Screen Icon

User-friendly icons allow fast, easy selection of Recovery,

Evacuation, Charge, Full Cycle and Tank Reﬁll functions, or Setup

and Maintenance Menus.

Vehicle A/C System Database MX machines include a database of refrigerants and refrigerant

oil for most vehicles sold in North America since 1994.

Low and High Side “Barrier” Service Hoses &

Couplings

The included barrier hoses and couplings minimize the loss of

expensive refrigerant, which can also harm the atmosphere.

Filter/Dryer

The installed ﬁlter-drier ﬁlters the R-134a refrigerant inside the

vehicle’s A/C system, and absorbs any system contaminants

which can reduce compressor life.

Motorized Ball Valves Automatically open or close for a selected charge, recovery or

evacuation routine.

Temperature Probe Accessory MX Machines include a corded probe (#TMX2P) for measuring

temperature in AC vents.

1 Lb (454 Gm) Check Weight For accurately calibrating the installed refrigerant charging scale.

30 Lb Refrigerant Tank

The DOT certiﬁed tank is designed to safely recover, charge and

transport refrigerant used with MX machine. Available in single

cylinders or in pallet quantities (see below).

Bluetooth Low Energy (BLE) Capable

MX Series machines can be used with the CPS “CarSmart AC

Inspector” wireless accessory (#TACI100) to log temperature,

humidity, dew point and other diagnostic data inside of, or around

a vehicle.

Wi-Fi Capable

MX Series Machines can be connected to other Wi-Fi devices

or printers and job reports can be e-mailed directly from the

machine.

MAXXAIR™ 1-2-3 Warranty One Year Warranty (includes parts and labor), Two Year Parts

Warranty, Three Year Compressor Warranty.

KEY FEATURES/BENEFITS

SPECIFICATIONS

Power 115V 60Hz

Compressor 2/3 HP Twin Cylinder Oil-less

Gauges 3.5” Low side, 30 in/Hg to 250 psi; High Side, 0 to 600 psi

Hoses 10 Ft. (3.0 m), Barrier Type

Refrigerant For Use With R-134a Only

ASHRAE Refrigerant Code A1

Maximum Recovery Rate Up To 1 Lb (0.453 kg) per minute

Storage Tank 1 x 30 lb DOT tank (specications on page 8)

Display 7” Touch Screen with 256 color graphical display

Construction Sheet metal frame with molded plastic panels. 1 piece handlebar, 4” front casters and 10” foam-lled rear tires for

exceptional maneuverability

Operating Temperature Range 14°F to 122°F (-10°C to 50°C)

Operating Humidity Range 0% to 95% (Non-Condensing)

Dimensions (H x W x D) 43.6” x 22.6” x 28.9” (1.1 x 0.57 x 0.28 m)

Weight (Without Packaging) Gross Weight: 208 Lbs (With Packaging)

Warranty (Maxxair™ 1-2-3) See Page 49

Stage 2

Maximum Free Air Displacement 2 CFM at 60 Hz / 48l/m @ 50 Hz

Motor Size (HP), RPM @ 50/60Hz 1/3 HP (@1440 RPM/50 Hz Or 1720 RPM/60 Hz)

Voltage, Watts, Amps 110~120VAC Or 220VAC @50/60 Hz

Ignition Proof Construction Meets ANSI 12.12.1

Ultimate Vacuum 10 Microns

Refrigerant Class A1, A2

Operating Temperature Range 32°F to 125°F (0°C to 52°C)

Storage Temperature Range 32 F to 104 F (0 C to 40 C)

Pro-Set® Vacuum Pump Oil Capacity 11 oz (330 ml)

Intake Fittings 1/4” & 3/8” SAE Male, ACME 1/2”

High Side Gauge (Analog) 0 ~ 550 psi, (38 bar ~ bar), 3792 ~ kPa

Low Side Gauge (Analog) 0 ~ 350 psi, (0 ~ 24 bar), 0 ~ 2400 kPa)

Motor Thermally Protected Yes

INSTALLED VACUUM PUMP SPECIFICATIONS

MX134 OVERALL SPECIFICATIONS

Tare (Empty) Weight Mode Yes

Units (Weight) Readout lb & oz, or kg & gm

Weight Accuracy 0.015% of Reading [or ± 0.25 oz (10 g) whichever >]

Display Resolution (Increments) 0.25 Oz (10 g)

Platform Dimensions 8.75˝ x 8.75˝ (22.3 x 22.3 cm)

Overload Protection Mechanical (Internal Overload Stop)

Calibrated To NIST Standards Yes

Declaration Of Conformity EN 61326-1:2013, CISPR 11:2009/A1:2010

INSTALLED REFRIGERANT SCALE SPECIFICATIONS

HEATER BLANKET

AR27XHB115-1 (

120V)

SHOWN: HEATER BLANKET

APPLIED TO TANK

SPECIFICATIONS (Cont’d)

CPS REFRIGERANT TANK SPECIFICATIONS (Industry Standard)

Weight Of

Empty Tank

Tank Water

Capacity

Max. Refrigerant

Weight (80% Of

Water Capacity)

Total Weight

(Tank &

Refrigerant)

Tank Foot Ring

Diameter

Tank Outside

Diameter Tank Height

Max.

Pressure

Rating

lb kg lb kg lb kg lb kg in mm in mm in mm psig (bar)

CRX430T

30 Lb

(13.60 kg)

Included

17.5 7.9 26.2* 11.9* 20.96* 9.52* 38.46 17.42 7.8 198.1 9.5 241.3 18.1 459.7 400 (27.57)

Optional

Accessory:

CRX400T

50 Lb

(22.7 kg)

28.3 12.8 47.4 21.5 37.92* 17.2* 66.22 30.0 8 203.2 12.5 317.5 19.75 501.7 400 (27.57)

*Maximum weight of refrigerant that should be recovered

REFRIGERANT RECOVERY TANKS

• DOT Certiﬁed for refrigerant

storage

• Refrigerant compatible sealant

used on all mechanical

connection points

• Auxiliary port for optional

overﬁll sensor

• Liquid and Vapor UL listed

• Y-valve powder coated for

maximum rust protection

• 1/4˝ SAE Male ﬁttings CRX430T (FACTORY INSTALLED ON MX

SERIES MACHINES)

CRX430TB

(40/PALLET-OPTIONAL ORDER QTY)

30 lb

CRX400T (OPTIONAL SIZE TANK)

CRX400TB

(24/PALLET-OPTIONAL ORDER QTY)

50 lb

REFRIGERANT CYLINDER HEATER BLANKET (OPTIONAL ACCESSORIES)

SPECIFICATIONS AR27XHB115-1

Voltage (Hz) 120 VAC (50/60 Hz)

Watts 340 W

Amps 2.8

For Cylinder Sizes From 8˝ (20 cm) to 14˝ (35 cm) Diameter Tanks

Control (Overheat Protection) Automatic Thermal Cutoff (Encapsulated Thermostat)

Minimum Surface Temperature Of Tank 115°F (46°C)

Maximum Thermostat Temperature 130°F (55°C)

Power Cord Length 20˝ (0.50 m)

Adjustable Velcro Strap Max Length 19˝ (0.48 m)

Heater Blanket Width 3˝ (76 mm)

Heater Blanket Length 24˝ (.60 m)

Heater Blanket Color Dark Orange

Electrical Connection Type IEC320 C15 Female Connector

MACHINE LAYOUT

3.5” High Side

Gauge (Analog)

3.5” Low Side

Gauge (Analog)

Storage Tray

For Small Tools

Or Fittings

FRONT VIEW

CONTROL PANEL

7” Color Touch Screen

LCD Display

Machine Model #

RCA Port (For Temperature

Probe #TMX2P Accessory

(Included)

Power (On/Off)

Button

USB Port

MACHINE LAYOUT (Cont’d)

REAR VIEWSIDE VIEW

4” Swivel Locking Caster

Brake, Polyurethane Tread

Rear Rubber Wheels

(Foam Filled)

Vacuum Pump Oil Level

(Sight Glass)

Handle Bar (1 Piece)

Left & Right Side Hose Connections

Replaceable Refrigerant Filter/Dryer

Refrigerant Identiﬁer

(For MX1234 & 3030 Only)

30 Lb Refrigerant Recovery

(Internal) Tank

One Piece Welded Frame

Refrigerant Oil Recovery

Bottle

SD Card Port (Access

North American A/C Database)

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