Craftex CX116 Bedienungsanleitung

CX116

5" METAL BAND SAW

WITH SWIVEL HEAD

User Manual

Version 1.0

TABLE OF CONTENTS

General Safety Instructions .......................................................................... 3

Specific Safety Instructions........................................................................... 4

Features ....................................................................................................... 5

Physical Features ......................................................................................... 6

Setup ............................................................................................................ 7

Unpacking .................................................................................................... 7

Proper Grounding ......................................................................................... 8

Cabinet, Wheels and Feet ............................................................................ 9

Stop Bolt Adjustment ....................................................................................10

Squaring Vise to Blade .................................................................................10

Stop Rod ......................................................................................................10

Stop Bracket.................................................................................................11

Test Run.......................................................................................................11

Blade Speed.................................................................................................12

Blade Selection.............................................................................................12

Feed Rate.....................................................................................................13

Blade Guides................................................................................................14

Blade Tensioning..........................................................................................15

Blade Replacement ......................................................................................15

Blade Tracking..............................................................................................17

Maintenance .................................................................................................18

Lubrication....................................................................................................18

CX116 Stand Diagram..................................................................................19

CX116 Band Saw Diagram...........................................................................20

CX116 Parts List...........................................................................................21

Warranty.......................................................................................................23

GENERAL SAFETY INSTRUCTIONS

Extreme caution should be used when operating all power tools. Know your power

tool, be familiar with its operation, read through the user manual and practice safe

usage procedures at all times.

ALWAYS read and understand the

user manual before operating the

machine.

CONNECT your machine ONLY to the

matched and specific power source.

ALWAYS wear safety glasses

respirators, hearing protection and

safety shoes, when operating your

machine.

DO NOT wear loose clothing or

jewelry when operating your machine.

A SAFE ENVIRONMENT is

important. Keep the area free of dust,

dirt and other debris in the immediate

vicinity of your machine.

BE ALERT! DO NOT use prescription

or other drugs that may affect your

ability or judgment to safely use your

machine.

DISCONNECT the power source when

changing drill bits, hollow chisels,

router bits, shaper heads, blades,

knives or making other adjustments or

repairs.

NEVER leave a tool unattended while

it is in operation.

NEVER reach over the table when the

tool is in operation.

ALWAYS keep blades, knives and bits

sharpened and properly aligned.

ALL OPERATIONS MUST BE

performed with the guards in place to

ensure safety.

ALWAYS use push sticks and feather

boards to safely feed your work

through the machine.

ALWAYS make sure that any tools

used for adjustments are removed

before operating the machine.

ALWAYS keep the bystanders safely

away while the machine is in

operation.

CX116 is designed to cut metal only.

ALWAYS inspect the blade for any

crack or missing teeth before operating

the band saw.

ALWAYS ensure that the blade tension

is properly set for the type and width of

blade installed.

NEVER place your fingers or hands in

the line of cut. If you slip, your hands or

fingers may come into contact with the

blade.

ALL THE GUARDS must be in place

while operating the band saw to ensure

safety.

ALWAYS feed the stock smoothly. Do

not force or twist the work-piece while

cutting.

MAKE SURE before making any

adjustments, the switch is in the “OFF”

position and the cord is un-plugged.

NEVER LEAVE the band saw

unattended while it is running.

DO NOT attempt to remove jammed

pieces unless the band saw has come

to a complete stop and the power switch

has been turned to the OFF position.

NEVER turn ON the band saw if the

blade is in contact with your stock.

ALWAYS make certain that the

bearings are properly adjusted to guide

the blade.

MAINTAIN AND SERVICE your band

saw regularly as instructed in the user

manual.

MAKE SURE you have read and

understood all the safety instructions in

the manual and you are familiar with

your band saw, before operating the

CX116. If you fail to do so, serious injury

could occur.

WARNING!

The safety instructions given above can not be complete because the environment in

every shop is different. Always consider safety first as it applies to your individual

working conditions.

CX116 – 5" METAL BAND SAW WITH SWIVEL HEAD

SAFETY INSTRUCTIONS

MODEL CX116 - 5" METAL BAND SAW WITH SWIVEL HEAD

As part of the growing line of Craftex CX-Series metalworking equipment, we are proud to offer

the CX116 - 5" Metal Band Saw with Swivel Head. By following the instructions and

procedures laid out in this user manual, you will receive years of excellent service and

satisfaction. The CX116 is a professional tool and like all power tools, proper care and safety

procedures should be adhered to.

Motor ...................................................................... 3/4 HP, 120 V, Single Phase, 60 Hz

Amps ...................................................................... 7.8 Amps

Speed .....................................................................1700 R/min

Blade Speeds ......................................................... 24 / 35 / 61 m/min

Blade Length .......................................................... 64-1/2"

Head Swivel............................................................ 45° - 60°

Angle Cuts .............................................................. 45° - 60°

Vise Jaw Depth....................................................... 6-1/4"

Vise Jaw Height...................................................... 2-1/2"

Max. Capacity @ 90° ............................................. 5"

Max. Capacity @ 45° ............................................. 3-3/4"

Max. Capacity @ 60° ............................................. 2"

Hydraulic Down Feed with Auto Shut Off ...............Yes

Heavy Duty Cast Iron Table.................................... Yes

Powdered Coated Paint.......................................... Yes

2 Wheels and a Carrying Handle for Mobility.......... Yes

Approximate Weight ............................................... 174 lbs (79 kg)

Warranty................................................................. 3 Years

CX116 – 5" METAL BAND SAW

FEATURES

CX116 – 5" METAL BAND SAW WITH SWIVEL HEAD

PHYSICAL FEATURES

ON/OFF

Switch

Table Angle

Scale

Work Stop

3/4 HP Motor

Pulley & Belt

Cover

Blade Tracking

Assembly

Blade Tension

Knob

Vise Clamp

Vise

Hand

Wheel

Stand

Hydraulic

Feed

Rubber

Foot

Carrying Handle

Blade Guide

Knob

Blade Guides

SETUP

Before setting up your machine you need to

read and understand the instructions given

in this manual.

The unpainted surfaces of this band saw

are coated with rust prevention waxy oil and

you will want to remove this before you

begin assembly. Use a solvent cleaner that

will not damage painted surfaces.

UNPACKING

The machine is properly packaged and is

shipped completely in two cartons for safe

transportation. When unpacking, carefully

inspect the cartons and ensure that nothing

has been damaged during transit.

WARNING!

CX116 is a very heavy machine, do not

over-exert yourself. For safe moving

method use fork truck or get the help of

an assistant or friend.

PROPER GROUNDING

Grounding provides a path of least

resistance for electric current to reduce the

risk of electric shock.

Make sure the cord is plugged into a

properly installed and grounded power

outlet. To prevent electrical hazards, have a

qualified electrician ensure that the line is

properly wired.

Make sure that the band saw is connected

to an outlet having the same configuration

as the plug. If an adaptor plug is used, it

must be attached to the metal screw of the

receptacle.

Figure-1 120-Volts outlet for CX116

It is strongly recommended not to use

extension cords with your CX116. Always

try to position your machine close to the

power source so that you do not need to

use extension cords.

If you really find it necessary to use an

extension cord, make sure the extension

cord does not exceed 50-feet in length and

the cord is 14-gauge to prevent motor

damage.

WARNING!

Improper connection of the equipment-

grounding conductor can result in a risk

of electric shock. Check with a qualified

electrician if you are in doubt as to

whether the outlet is properly grounded.

CABINET, WHEELS

AND FEET

The CX116 comes with two rubber feet and

two wheels. The rubber feet and the wheels

are installed to the cabinet allowing for easy

moving around the shop.

To install the wheels, feet and the cabinet:

Insert the axle into the axle holes at the end

of the base.

Slide the washer and wheels onto each end

of the axle.

Slide another washer and thread the hex

nuts on both ends of the axle to secure the

wheels to the axle.

Figure-2 Installing the wheels

Thread the two rubber feet into the base.

See figure-3.

Figure-3 Installing the rubber feet

Now position the base on the floor and

adjust the feet until the base is stable on

the floor.

Tighten the hex nuts against the base to

lock the rubber feet.

Position the front and rear panels on the

base and secure the panels to the base

with four screws and washers provided.

Position the left panel between the front

and rear panels and secure it using screws

and washers provided.

Install the right panel in the same manner.

Align the holes on the band saw with the

holes on the stand and secure it using hex

bolts and flat washers provided.

Figure-4 Securing band saw on the cabinet

WARNING!

CX116 is a heavy machine. Do not

overexert yourself. Get the help of a

friend lifting the band saw on the cabinet.

STOP BOLT ADJUSTMENT

Adjust the stop bolt and jam nut using a

proper size wrench so that the band saw

blade teeth are just below the table surface

when the cut is complete.

Figure-5 Adjusting the stop bolt and jam nut

SQUARING VISE TO

BLADE

Make sure the vise is square with the blade

to get the angled cuts matching the degree

scale on the band saw.

To square the vise to the blade:

Loosen the headstock lock lever. Rotate the

headstock until the pointer reads "0" on the

tabletop scale and tighten the headstock

lock lever.

Use a proper size wrench and loosen the

two hex nuts securing the vise to the table.

Figure-6 Squaring the vise to the blade

Now, place a small machinist square on the

vise and adjust the vise so that it is square

with the blade.

Tighten the hex nuts securing the vise in

position.

WORK STOP ROD

Insert the rod into the saw and slide the

word stop onto the rod.

Tighten the set screws to secure the rod

and the work stop.

Figure-7 Installing the work stop rod

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