Craftsman 919.167784 Bedienungsanleitung

Owners Manual

ICRRFTSMRN°I

Permanently Lubricated

2-Stage

Twin V

Portable

AIR COMPRESSOR

Model No.

919.167784

• Safety Guidelines

•Assembly

•Operation

•Maintenance

•Service and Adjustments

•Troubleshooting

•Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sold by Sears Canada, Inc. Toronto, Ont. M5B 2B8

N015838 Rev. 0 08/26/06

WARRANTY ................................................ 2

SPECIFICATIONS ........................................... 3

SAFETY GUIDELINES-DEFINITIONS ........................... 3

IMPORTANT SAFETY INSTRUCTIONS ........................ 3-9

GLOSSARY ................................................ 9

DUTY CYCLE .............................................. 9

ACCESSORIES ............................................ 10

ASSEMBLY ............................................... 10

INSTALLATION ......................................... 10-11

OPERATION ........................................... 12-14

MAINTENANCE ......................................... 14-15

SERVICE AND ADJUSTMENTS ............................ 16-17

STORAGE ................................................ 18

TROUBLESHOOTING GUIDE ............................. 19-21

REPAIR PARTS ......................................... 22-25

HOW TO ORDER REPAIR PARTS ...................... back cover

ONE YEAR FULL WARRANTY

If this product fails due to a defect in material or workmanship within one year

from the date of purchase, Sears will at its option repair or replace it free of

charge. Contact Sears at 1-800-4-MY-HOME ®to arrange for repair, or return it

to the place of purchase for replacement.

If this product is used for commercial or rental purposes, this warranty applies

for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

N015838 2- ENG

Model No.

Bore

Stroke High Pressure

Low Pressure

Voltage/Hz-Single Phase

Minimum Branch Circuit Requirement

Fuse Type

Air Tank Capacity (Gallon)

Approximate Cut-in Pressure

Approximate Cut-out Pressure

SCFM @40 psig

SCFM @ 90 psig

919.167784

2.375"

0.54"

1.45"

120

15 amps

Time Delay

145 PSIG

175 PSlG

*5.8

"5.1

*Tested per ISO 1217

Refer to Glossary for abbreviations.

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information,

we use the symbols below. Please read the manual and pay attention to these

symbols.

m'v._lDT.,!_[€]=l;tl Indicates an

imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

IV!,,=,L,1;t _II#[_ Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

I'v._[_.,1ll/[o]_ll Indicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property damage.

This product contains chemicals known to the State of

California to cause cancer, and birth defects or other

reproductive harm. Wash hands after handling.

Some dust contains chemicals known to the State

of California to cause cancer, birth defects or other

reproductive harm such as asbestos and lead in lead based paint.

Do not operate this unit until you read this

instruction manual for safety, operation and

maintenance instructions.

SAVE THESE INSTRUCTIONS

3- ENG N015838

RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN

It is normal for electrical contacts

within the motor and pressure

switch to spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

Restricting any of the compressor

ventilation openings will cause

serious overheating and could cause

fire.

Unattended operation of this

product could result in personal

injury or property damage. To

reduce the risk of fire, do not

allow the compressor to operate

unattended.

HOW TO PREVENT IT

Always operate the compressor

in a well ventilated area free of

combustible materials, gasoline, or

solvent vapors.

• If spraying flammable materials,

locate compressor at least 20'

(6.1 m) away from spray area. An

additional length of air hose may be

required.

• Store flammable materials in

a secure location away from

compressor.

• Never place objects against or on

top of compressor.

•Operate compressor in an open area

at least 12" (30.5 cm) away from

any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

•Operate compressor in a clean, dry

well ventilated area. Do not operate

unit in any confined area. Store

indoors.

•Always remain in attendance with

the product when it is operating.

•Always turn off and unplug unit

when not in use.

RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN

The compressed air directly from

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from the air

tank. Breathing these contaminants

can cause serious injury or death.

HOW TO PREVENT IT

Never use air obtained directly

from the compressor to supply

air for human consumption. The

compressor is not equipped with

suitable filters and in-line safety

equipment for human consumption.

N015838 4- ENG

• Exposure to chemicals in dust

created by power sanding, sawing,

grinding, drilling, and other

construction activities may be

harmful.

• Sprayed materials such as paint,

paint solvents, paint remover,

insecticides, weed killers, may

contain harmful vapors and poisons.

Work in an area with good cross

ventilation. Read and follow the

safety instructions provided on the

label or safety data sheets for the

materials you are spraying. Always

use certified safety equipment:

NIOSH/OSHA respiratory protection

or properly fitting face mask

designed for use with your specific

_RISK OF BURSTING

Air Tank: The air tank on your compressor is designed and may be UM coded

[for units with air tanks greater than 6" (152.4 mm) diameter] according to ASME

Section VIII, Div. 1 rules. All pressure vessels should be inspected once every two

years. To find your state pressure vessels inspector, look under the Division of

Labor and Industries in the government section of a phone book.

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

WHAT CAN HAPPEN

• Failure to properly drain condensed •

water from air tank, causing rust and

thinning of the steel air tank.

• Modifications or attempted repairs •

to the air tank.

Unauthorized modifications to

the safety valve or any other

components which control air tank

pressure.

Attachments & accessories:

• Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other

inflatables can cause them to

explode or fly apart, and could result

in serious injury.

HOW TO PREVENT IT

Drain air tank daily or after each use.

If air tank develops a leak, replace it

immediately with a new air tank or

replace the entire compressor.

Never drill into, weld, or make any

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air tank.

Replace with a new air tank.

The air tank is designed to withstand

specific operating pressures.

Never make adjustments or parts

substitutions to alter the factory set

operating pressures.

Follow the equipment manufacturers

recommendation and never exceed

the maximum allowable pressure

rating of attachments. Never use

compressor to inflate small low

pressure objects such as children's

toys, footballs, basketballs, etc.

5- ENG N015838

Tires:

•Over inflation of tires could result

in serious injury and property

damage.

•Use a tire pressure gauge to check

the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and

similar equipment used to inflate

tires can fill small tires similar to

these very rapidly. Adjust pressure

regulator on air supply to no more

than the rating of the tire pressure.

Add air in small increments and

frequently use the tire gauge to

over inflation.

RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN

• Your compressor is powered by

electricity. Like any other electrically

powered device, if it is not used

properly it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

Electrical Grounding: Failure to

provide adequate grounding to this

product could result in serious injury

or death from electrocution. Refer to

Grounding Instructions paragraph

in the Installation section.

HOW TO PREVENT IT

• Never operate the compressor

outdoors when it is raining or in wet

conditions.

•Never operate compressor with

protective covers removed or

damaged.

•Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

• Make certain that the electrical

circuit to which the compressor is

connected provides proper electrical

grounding, correct voltage and

adequate fuse protection.

N015838 6- ENG

RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN

The compressed air stream can

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

HOW TO PREVENT IT

Always wear certified safety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at

other people or animals.

Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempting

maintenance, attaching tools or

"eS.

WHAT CAN HAPPEN

• Touching exposed metal such as

the compressor head, engine head,

engine exhaust or outlet tubes, can

result in serious burns.

RISK OF HOT SURFACES HOW TO PREVENT IT

•Never touch any exposed metal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

•Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed to cool.

__ _ RISK FROM

WHAT CAN HAPPEN

Moving parts such as the pulley,

flywheel, and belt can cause serious

injury if they come into contact with

you or your clothing.

Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts and

can result in serious iniury.

MOVING PARTS

HOW TO PREVENT IT

Never operate the compressor

with guards or covers which are

damaged or removed.

•Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

• Air vents may cover moving parts

and should be avoided as well.

• Any repairs required on this product

should beperformed by authorized

service center personnel.

7- ENG N015838

WHAT CAN HAPPEN

•Unsafe operation of your

compressor could lead to serious

injury or death to you or others.

__ _ RISK OF UNSAFE OPERATION

HOW TO PREVENT IT

• Review and understand all

instructions and warnings in this

manual.

• Become familiar with the operation

and controls of the air compressor.

• Keep operating area clear of all

persons, pets, and obstacles.

• Keep children away from the air

compressor at all times.

• Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

• Never defeat the safety features of

this product.

• Equip area of operation with a fire

extinguisher.

• Do not operate machine with

missing, broken, or unauthorized

[__ RISK OF FALLING

WHAT CAN HAPPEN

A portable compressor can fall from

a table, workbench, or roof causing

damage to the compressor and

could result in serious injury or death

to the operator.

HOW TO PREVENT IT

Always operate compressor in a

stable secure position to prevent

accidental movement of the unit.

Never operate compressor on a

roof or other elevated position. Use

additional air hose to reach high

locations.

__ RISK OF INJURY FROM LIFTING

WHAT CAN HAPPEN /HOW TO PREVENT IT

•Serious injury can result from / •The compressor is too heavy to

attempting to lift too heavy an be lifted by one person. Obtain

object, assistance from others before lifting.

N015838 8- ENG

__ RISK FROM NOISE

WHAT CAN HAPPEN t

• Under some conditions and duration [•

of use, noise from this product may

contribute to hearin 9 loss.

HOW TO PREVENT IT

Always wear certified safety

equipment: ANSI S12.6 ($3.19)

hearin 9 protection.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per min-

ute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge;

a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory. When

the tank pressure drops to a certain

low level the motor will restart auto-

matically. The low pressure at which

the motor automatically restarts is

called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off - protecting your

air tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

This air compressor pump is capable

of running continuously. However, to

prolong the life of your air compressor,

it is recommended that a 50%-75%

average duty cycle be maintained; that

is, the air compressor pump should

not run more than 30-45 minutes in

any given hour.

9- ENG N015838

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

•In Line Filter

• Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose: 1/4", 3/8" or 1/2" I.D. in

various lengths

Unpacking

Refer to the selection chart located on

the unit to select the tools this unit is

capable of powering.

The use of any

other accessory

not recommended for use with this

tool could be hazardous. Use only

accessories rated equal to or higher

than the rating of the air compressor.

1. Remove unit from carton and dis-

card all packaging.

HOW TO SET UP YOUR UNIT

Location of the Air Compressor

• Locate the air compressor in a

clean, dry and well ventilated

area.

•The air compressor should be

located at least 12" (30.5 cm)

away from the wall or other

obstructions that will interfere

with the flow of air.

• Place the air compressor on a flat

level surface in the vertical posi-

tion resting on the rubber bum-

pers and wheels

• The air compressor pump and

shroud are designed to allow for

proper cooling. The ventilation

openings on the compressor are

necessary to maintain proper

operating temperature. Do not

place rags or other containers on

or near these openings.

GROUNDING INSTRUCTIONS

Risk of Electrical

Shock. In the event

of a short circuit, grounding reduces

the risk of shock by providing an

escape wire for the electric current.

This air compressor must be

properly grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following illustra-

tions).

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

2. Make sure the outlet being used

has the same configuration as the

grounded plug. DO NOT USE AN

ADAPTER. See illustration.

N015838 10- ENG

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