Craftsman 917.270780 Bedienungsanleitung

Owner's Manual

[RRFTSMRN°

19.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.270780

• Safety

• Assembly

•Operation

• Maintenance

• Repair Parts

CAUTION

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am -5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

...=....._,,.....;:-,............. 2

.............2

..._.>...:.-_...............5

..... ,=,...o,.,.....6

..... ,........... 11

................ 16

Maintenance ......................................... 18

Service and Adjustments ...................... 22

Storage ................................................. 28

Troubleshooting .................................... 29

Repair Parts ......................................... 34

Parts Ordering ....................... Back Cover

ON CRAFTSMAN RIDING EQUIPMENT

_te of purchase, if this Craftsman Riding Equipment is main-

nec up _ccording to the instructions in the owner's manual,

Sears tree!of charge, any parts found to be defective in material or

_r:

I_eco'me worn during normal use, such as blades, spark

belts, ietc. !

• "13re by punctures from outside objects, such as nails,

thorns, stumps, or glass.

•Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

•Riding equipment used for commemial or rental purposes.

LIMITED 90 DAY WARRANTY ON BAI-rERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from

the date of pumhase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you

specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERAT_N ='_

•Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

•Only allow responsible adult_, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

•Be sure the area is clear of other people

bef_e mowing. Stop machine if anyone

enters the area.

Never carry passengers. .

Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

•Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set park-

-ing brake, stop engine, and remove

-keys before dismounting.

•Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

•Do not operate the machine while under

the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

•Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow if.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose alow gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

•Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires-iose traction, disengage the blades

and proceed slowly ,_ig_own the

slope.

DO NOT:

•Do notturn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

tr_actioh could cause sliding.

•Donottrytostabilizethemachineby

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and tum machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

•Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run a machine inside a closed

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

_ever tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

_e ad'._stmentss or r_epairs _ithn

_runr_ng.

_m'ner c_omponer_ts a_e subject

_amag_, and de_edoDration,

Jutd exl_ose mowing I_arts or

_ts to_i:be throwm. F--_,equent_ly

,-mponemts and r_plaace with_

uJrer's rrecorna'n_-_ndeed parts,

_--=ssaryy.

•_Vtowerl_lac_e_sare_h_rp a_nd_can cut.

WVra@ _ btl_zu:_e(s) _r _weatr gloves, and

uuse extzca c_uJtmon w_he_n s_rv_cing them.

._heck _ral_a o_oera_tiom fr_qt_ently.

PAdjt._-'t _nd servvice as Te_uired.

are_ is clear :of o_her people

.-_wing. _Stop rnacchineg_ if anyon_

.= £area.

passsengers.

mw in re,verse ur.nlesss absol_-

_rry. Alwvays $ook_, do_wn and

-_,mrea_qd wt-_le i=oackiang.

chilo:lren. They rnaay fall off

_ioustw injured o0r in_effere _wit_

.-nine o!:_eration.

c_ren ouut of t_e rmow,ing area

r.-the w_atchful caare oof anoth_er

_e_ aduldt.

_rnd turrn mac_ir_e offf ff children

a_t'ea.

_1 where backing;i, Ioo_k behind

_'ffor sn'_all ct'_ldm=en.

•Mvlow_ u_ and d_own slc_e_ (15 ° Max), not

-,?._Cr(_3 s.

oF_ermove9 obstEctes such _s rocks, tree

:]limbs, =_tc.

° WVat_n f_or h_ole=...s,runs. for t_urr_s. Uneven

t_rr_in _oulr'J owertwm -the- machine. Tall

ogras_ c_an t_i_ ob_'ta_les.

•LUse slowv soee=_d. C_hoosm_a low gear so

'_-J'_at3,ouJ willl no_t hm_e ,-m E._op or shift

v_hile om the stoope;

•A_voiid _,_'_g _or stmp_in_ on a slope. If

ti_res :los÷e tr_cticon, dis_n(_age the blades

sand _pro=cee_l st_owly¢ srtrai_ht down the

sstop_.

• _o n_ot'_um on _topms:,unle_ss necessary,

sand tthe_n, turn _._stowdyan_t_gra_lually

adow_i'nilltl, if posssible.

.-troissyFrnbol to pooint lout impor--

_cautJtions. It maeanss CAU-

;;;DMEA_WARI_!!E YCDUR SP_FE-

LVED..

_1_:In o_'der to p_eve_t acci_ten--

_hen s_etting up, _trarmsporting,

rmakir_g repairs-;alwaays dis_or_-

_tq.g wi_,_eand pta_ce vwire wh_r_.

_ltact sppark p_ug;;.

_,YWA_INIING: _ _mgime e_xhaust from

thiss prmclL=ct contsain$¢hmmim.,als known to

th_Sta_te_eof C_lif0omia_'t_camse cancer,

birttt_ d_fe_:_s, or o_therr,_'e_rod_uctfve harm.

PRODUCT SPECIFICATIONS

HORSEPOWER 19.0

GASOLINE 3.5 GALLONS

3APACITY UNLEADED

_,NDTYPE: REGULAR

)ILTYPE SAE 30

API-SF/SG/SH): (above 32°F)

SAE 5W-30

(below 32°F)

DIL CAPACITY: W/FILTER 3.5 PINTS

W/O FILTER 3,0 PINTS

SPARK PLUG: Champion RJ19LM

GAP: .030") OR J19LM

VALVE CLEARANCE: INTAKE: .004-.006

EXHAUST: .007-.009

GROUND SPEED FORWARD: 0-5.5

IMPH): REVERSE: 0-2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING 3 AMPS BATTERY

SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR:30

MIN. CCA:240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineer d and manufactur d

to give you the best possible dependability

and performance.

Should you experience any pr blem you

cannot easily r medy, please contact your

near st Sears Authorized Service Center.

We h_ve competent, well-trained techni-

cians and the proper to_lsj_o,,_serviceor

repair this tractor. ;

Please read and rtain this manual. The

instructionswillenable you to assemble

and maintain your tractor pr pedy.Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agr ement is avail-

able on this product. Contact your near st

Sears stor for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a r gular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. Aspark

arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

(1) LargeFlat Washer

Parts Bag contents shown full size

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Hex Bolt

3/8-16 x I

(1) Lockwasher3/8

(1) Locknut 5/16-18

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(2) Washers

3/16 x 3/4 x 16 Gauge _(2) Lock

Washers #10

(1) Shoulder

Bolt 5/-16-18

(2) Weld

Nuts #10

Pads packed separately in carton

Seat

Mulcher

Rate

Video

Cassette

Steedng

Boot

Manual

=Parts Bag

Pads Bag contentsnot shownfullsize

Steering

Wheel

(2) Shoulder

Bolts

2) Center-

lock Nuts

12)Washers 3/8

x 7/8 x 14 Gauge

iL_._r--

Steering Wheel Adapter

Slope Sheet

(2) Gauge

Wheels (2) Keys _ t Steering

Extension

Steering Shaft

Wheel Insert

_mbr_

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all pads and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench

(2) 1/2" wrench

(1) Utilityknife

(1) Tire pressure

gauge

(1) 3/4" Socket w/

drive ratchet

(1) Phillips Screw-

driver

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts and

parts boxes from shipping carton (See

page 6).

•Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

•Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATrACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in exten-

sion andlower shafts and install 5/16

hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolPah'_t'ffut secure-

ly to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so

they are pointing straight forward.

•Slide steering wheel adapter onto steer-

ing shaft extension.

•Position steering wheel so cross bars

are horizontal (left to right) and slide

in,de boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely.

•Snap steering wheel insert into center

of steering wheel.

•Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

Insert

@ 8.exBe.

3/8 Lock

_ Washer

Steering ../_:-_. _

Wheel --_ _L.. _ _ Large Flat

"_ _-_J_ _J! Washer

]_ring Boot

Tabs

Adapter __ Extension Shaft

"_._/" 5116 Hex

5/16 Lock Nut__ Bolt

Lower -_"--_ ,_L

Steering Shaft,-------,-_..__jb -. "' Tabs

i\ ,_1/_

" "''-'i 'f'"

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

•Press lift lever plunger and raise attach-

ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

•Place freewheel control in freewheeling

position to disengage transmission (See

"TO TRANSPORT" in the Operation

section of this manual).

• Roll tractor forward off skid.

•Remove banding holding discharge

guard up against tractor.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

•Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label (label

located between terminals) charge bat-

tery for minimum of one hour at 6-10

amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging instructions).

:..= :" _" Label

:.. •

_ ",+,++

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

•Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

•Lower seat into operating position and

sit on seat.

•Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

•Get off seat without moving its adjusted

position.

•Raise seat and tighten adjustment knob

securely.

-Seat Pan _ Seat

Shoulder _===

AdnJoU,Stment "__ Rat Washer

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper position when

operating mower. Be sure they are proper-

ly adjusted to ensure optimum mower per-

formance.

• -Assemble gauge whee!s with tractor on

aflat level surface.

•Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this

manual).

•With mower in desired height of cut po-

sition, gauge wheels should be assem-

bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 318 washer, and 3/8-

16 Iocknut and tighten securely.

•Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel

MountingBracket _\

3/8-16Locknut /_ _._F_

3/8 Washer/_._,,_/Shoulder Bolt

Gauge Wheel

INSTALL MULCHER PLATE

•Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

•Raise and hold deflector shield in up-

right position.

•Place front of mulcher plate over front of

mower dock opening and slide into

place, as shown.

•Hook front latch into hole on front of

mower deck.

•Hook rear latch into hole on back of

mower deck.

,_CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

Weld Nut From

The Top

Lock

Weld Washer

Hook Points

Down

Latch Latch

Washer Washer

Mulcher '_._ Screw

Plate

Deflector

Nut

LockWasher

Latch

Hooks

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See =TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BI_LTS

See the figures that are_o_Jor replac-

ing motion and mower bTa-dedrive belts in

the Service and Adjustments sectoin of

this manual. Verily that the belts are rout-

ed correctly.

CHECK BRAKE SYSTEM

After you leam how to operate your trac-

tor, check to see that the brake is propedy

adjusted. See "TO ADJUST BRAKE" in

•the Service and Adjustments section of

this manual.

V'CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

V' All assembly instructions have been

completed.

v' No i'emaining loose parts in carton.

Battery is properly prepared and

charged. (Minimum I hour at 6 amps).

v' Seat is adjusted comfortably and

tightened securely.

All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

i/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best

cutting results. (Tires must be properly

inflated for leveling).

V' Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

V' Check wiring. See that all connections

are still secure and wires are properly

clamped.

i,' Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRA ATI-ENTION TO

THE FOLLOWING IMPORTANT ITEMS:

/Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

•/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/ Be sure brake system is in safe operat-

ing condition.

,/ It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See =TO START ENGINE" and

=PURGE TRANSMISSION" in the Op-

eration section of this manual).

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