Craftsman 917.271821 Bedienungsanleitung

Owner's Manual

ICRRFTSMRN°I

19.5HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.271821

• Safety

• Assembly

• Operation

•Maintenance

• Repair Parts

_ i_ ":,_::':_!_:_.:: _:::_ :::::.'.':_-_-_:_. :::::::::::::::::::::::::::::::::::::::::::::::::: "_::_:'::::.:_:_ ========================================.::.:. :..::-.-...- ::..:..:.:: :_.. ========================

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5am -5 pro, Mon -Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 12

Maintenance Schedule ...................... 19

Maintenance ....................................... 19

Service and Adjustments .................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordedng ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubdcated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

matedal or workmanship. Warranty service is available free of charge by returning your

Craftsman dding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn dudng normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by returning your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Seam, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could resur[ in

serious injury or death.

I. GENERAL OPERATION

•Read, understand, and follow all

instructionsIn the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rooks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

•Be aware ofthe mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave arunning machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

•Use extra care when loading or unload-

ing the machine into a trailer or truck.

•Data indicates that operators, age 60

years and above, are involved in a large

pementage of riding mower-related

injuries. These operators should

evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

•Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust /engine parts and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-

salt in severe injury or death. All slopes

require extra caution, ff you cannot beck up

the slope or if you feel uneasy on it, do not

mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts,or bumps. Uneven

terrain could overturn the machine. Taft

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, If possible.

•Do notmow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or ifan edge

caves in.

•Do notmow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

isnot alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and tum machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammabte

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and tum machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

•Use slow speed. Choose alow gear so

that you will not have to stop or shift

while on the slope.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

_,Look for this symbol to point out

important safety precautions. It means

CAUTIONII! BECOMEALERTll! YOUR

SAFETY IS INVOLVED.

_, CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

,_ CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on aslope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

_IbWARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

_,WARNING: Battery posts, terminals

and related accessodes contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR

OILTYPE SAE 30

API-SF-SJ): (ABOVE 32°F)

SAE 5W-30

(BELOW 32°F)

3.0PINTS

CHAMPION

RJ19LM OR J19LM

FORWARD: 5.5

REVERSE: 2.4

FRONT: 14 PSI

REAR: 10 PSI

3AMPS BATTERY

5 AMPS HEADLIGHTS

AMP/HR: 30

MIN. CCA: 240

CASE SIZE:U1R

27-35 FT. LBS

OIL CAPACITY:

SPARK PLUG:

GAP: .030")

GROUND

ISPEED (MPH):

TIRE

PRESSURE:

CHARGING

SYSTEM:

BAI-FERY:

BLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

AWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arraster for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering Wheel

sd_:ri_g

Adapter

Steering

Extension

Steering

Sleeve Shaft

i (1) Hex Bolt

3/8-16 x 1

SWhteering

eel

nsert

o/@

(W1)asLarge Flat __',_ L71ck.__

Seat

_ilsher

17/32 x 1-3/16 x 12 Gauge

(1) Knob _

Video Cassette Keys

(2) Keys

(1) Oil Drain Tube

For Future Use

Slope Sheet

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) "13rapressure

drive ratchet gauge

When right or left hand is mentioned in

this manual, it means when you are in the

operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on

all four comers of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut

securely to 18-22 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tire

where tractor is to roll off skid.

[_ __...- Steering

=_- Wheel Insert

Hex Bolt

_Lock Washer

f/,_,..._ _"_ _'-"-- Large Flat

)Washer

Steering _-_.,,,."-,----'_

Wheel f _ Boot

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: Ifthis battery is put intoservice

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BAI-rERY" in Maintenance

section of this manual for charging

instructions).

=,_-_::._d._.,-°.... --,

•÷* f *

.o-" ,,-" ,o" Label

,.:......

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage

shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

8. Raise seat and tighten adjustment

knob securely.

Seat

Bolt

Flat Washer

Adjustme/nt Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in freewheel-

ing position to disengage transmis-

sion (See =TO TRANSPORT" in the

Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_I=WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is

clear of other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest

position.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set

parking brake and place motion

control lever in neutral position.

11.Tum ignition key to "OFF" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overlnfleted

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service end Adjustments

section of this manuel.

INSTALL MULCHER PLATE

(ff previously removed)

1. F_ise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening end slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on beck of

mower deck.

CAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

Deflector Mulcher

Plale

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

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