Craftsman 917.275390 Bedienungsanleitung

Owner's Manual

CRRFTSMRN°

LAWN TRACTOR

18.0 HP, 42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.275390

i_ This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty.................................................2

SafetyRules...........................................3

ProductSpecifications............................6

Assembly/Pre-Operation........................8

Operation..............................................11

MaintenanceSchedule.........................17

Maintenance.........................................17

ServiceandAdjustments......................22

Storage.................................................28

Troubleshooting....................................29

RepairParts..........................................34

SearsService.........................BackCover

LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT

Fortwo (2)yearsfromthe date ofpurchase,if this CraftsmanRidingEquipmentis

maintained,lubricatedandtuned upaccordingto the instructionsin the owner'smanual,

Searswill repairorreplacefreeof chargeanypartsthatare foundto be defectivein

materialorworkmanshipaccordingto theguidelinesofcoveragelistedbelow.Searswill

alsoprovidefreelaborfortheseapplicablewarrantedpartsforthetwofullyears.During

thefirst 30 daysof purchase,therewill be nochargesto servicethe productatyour

homefor issuescoveredbythiswarranty.(Seeexclusionsbelow). Foryourconve-

nience, INHOMEwarrantyservicewill stillbe availableafterthefirst 30 daysofpur-

chase, butatrip chargewill apply.Thischargewill bewaivedifthe Craftsmanproductis

droppedoff atan authorizedSearslocation.ForthenearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®.Thiswarrantyappliesonlywhilethis productiswithin

the UnitedStates.

ThisWarrantydoesnotcover:

• Expendableitemswhichbecomeworn duringnormaluse,includingbutnotlimitedto

blades,spark plugs,air cleaners,belts,andoilfilters.

StandardMaintenanceServicing,oil changes, ortune-ups

• Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails,

thorns,stumps,orglass.

• Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedto, damage

causedbytowingobjectsbeyondthecapabilityofthe ridingequipment,impacting

objectsthat bendtheframeorcrankshaft,or over-speedingtheengine.

• Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto, elec-

tricaland mechanicaldamagecausedbyimproperstorage,failureto usetheproper

gradeandamountofengineoil, failureto keepthedeckclearof flammabledebris,

orfailureto maintaintheequipmentaccordingtothe instructionscontainedinthe

owner'smanual.

• Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontami-

natedor oxidized(stale). In general,fuelshouldbe usedwithin30 daysof itspur-

chasedate.

• Normaldeteriorationandwearoftheexteriorfinishes,or productlabelreplacement.

• Ridingequipmentusedfor commercialor rentalpurposes.

LIMITEDWARRANTYON BATTERY

Forninety(90)daysfromdate ofpurchase,if anybatteryincludedwith thisridingequip-

mentprovesdefectivein materialorworkmanshipandourtestingdeterminesthebattery

will notholdacharge,Searswill replacethebatteryatno charge. Duringthefirst30

daysofpurchase,therewillbe no chargesto replacethe batteryatyour HOME. After

thefirst 30 days,foryour convenience,IN-HOMEwarrantyservicewill stillbe avail-

ablebutatripchargewill apply. Thischargewillbewaivedifthe Craftsmanproductis

droppedoff atan authorizedSearslocation.ForthenearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME@.

Thisbatterywarrantyappliesonlywhile this productis withinthe UnitedStates.

Thiswarrantygivesyou specificlegalrights,andyou mayalso haveotherrights,which

vary,fromstateto state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_I, WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heaw of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

_I, WARNING: Engine exhaust, some of

its constituents, and certain vehicle com-

ponents contain or emit chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm.

,_WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blades.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never direct discharged material toward

anyone. Avoid discharging material

against a wall or obstruction. Material

may ricochet back toward the operator.

Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the

entire grass catcher, discharge guard,

or other safety devices in place and

working.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to

come to a complete stop before clean-

ing the machine, removing the grass

catcher, or unclogging the discharge

guard.

• Operate machine only in daylight or

good artificial light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Always wear eye protection when oper-

ating machine.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves

and others from serious injury.

• Follow the manufacturer's recommen-

dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn.

Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Opera-

tion on all slopes requires extra caution. If

you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Do not mow on wet grass. Tires may

lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to neu-

tral and coast downhill.

• Avoid starting, stopping, or turning on a

slope. If the tires lose traction, disen-

gage the blades and proceed slowly

straight down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine

with grass catchers or other attach-

ments; they can affect the stability of the

machine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area

and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for

another ride and be run over or backed

over by the machine.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a

hitch designed for towing. Do not attach

towed equipment except at the hitch

point.

• Follow the manufacturer's recommenda-

tion for weight limits for towed equip-

ment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance to

stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property

damage, use extreme care in handling

gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to cool

before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con-

tainer where there is an open flame,

spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle or

on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

• Removegas-poweredequipmentfrom

thetruckortrailerand refueliton the

ground.Ifthisisnotpossible,then

refuelsuchequipmentwith aportable

container,ratherthan fromagasoline

dispensernozzle.

• Keepthe nozzleincontactwith the rim

ofthe fueltankorcontaineropeningat

all timesuntilfuelingiscomplete.Do not

use anozzlelock-opendevice.

• Iffuel isspilledon clothing,change

clothingimmediately.

• Neveroverfillfuel tank.Replacegas cap

andtightensecurely.

GENERAL SERVICE

•Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure

the equipment is in safe working condi-

tion.

• Never tamper with safety devices. Check

their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked

debris. Allow machine to cool before

storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-

sary, before restarting.

• Never make any adjustments or repairs

with the engine running.

• Check grass catcher components and

the discharge guard frequently and

replace with manufacturer's recom-

mended parts, when necessary.

• Mower blades are sharp. Wrap the

blade or wear gloves, and use extra

caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc-

tion labels, as necessary.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area for

another ride and be run over or backed

over by the machine.

• Keep children out of the mowing area

and in the watchful care of a responsible

adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max), not

across.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a

slope. If the tires lose traction, disen-

gage the blades and proceed slowly

straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 1.25 Unleaded

and Type: Regular

Oil Type SAE 30 (above 32°F)

'API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter 3.5 Pints

W/O Filter 3.0 Pints

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Forward:

(MPH): 1st 1.1

2nd 1.4

3rd 2.2

4th 3.3

5th 4.4

6th 4.9

Reverse: 1.4

Tire Pressure: Front: 14 PSI

Rear: 12 PSI

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230

Case Size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of

a new tractor. It has been designed, engi-

neered and manufactured to give you the best

possible dependability and performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all products,

it may require repair from time to time. That's

when having a Repair Protection Agreement

can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Steering

Wheel Insert

(1) Hex Bolt

5/16-18 x 4

_ Steering Wheel

Adapter

iI I i

Steering Wheel

@(1) Large Flat Washer

(1) 5/16 Lock Washer

Steering

Boot

Steering

Extension

Shaft

Seat

(1) Washer

@ 17/32 x1-3/16 x12 Gauge

_(1 ) Knob

Keys

(1) Oil Drain Tube

For Future Use

Slope Sheet

(2) Keys

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 3/4" wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means when you are in

the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-

ing shaft.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock

washer, 5/16 hex bolt and tighten se-

curely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from trac-

tor hood and grill.

0 \ \

Lower/). _ \ , ,'

Steering ,_ --. _ ,\._,'

Shaft "'-L- - "_"_'_'_

_,- "-. ,I ictu

Slots

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage shoulder

bolts in slots and pull seat towards rear

of tractor.

5. Pivot seat and pan forward and as-

semble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slideseatuntilacomfortableposition

isreachedwhich allowsyou to press

clutch/brakepedalalltheway down.

8. Getoff seat withoutmovingitsad-

justed position.

9. Raiseseatandtightenadjustment

knobsecurely.

Seat

Shoulder

Bolts

Flat Washer

djustmentKnobN

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-

tions).

Seat Label

Terminal

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

,_WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has

started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full

"BRAKE" position and hold. Move gear-

shift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set park-

ing brake and place gearshift lever in

neutral position.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

°Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

#"CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive

the best performance and satisfaction

from this Quality Product.

Please review the following checklist:

v" All assembly instructions have been

completed.

v" No remaining loose parts in carton.

v" Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortably and tight-

ened securely.

v" All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

v" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

v" Check wiring. See that all connections

are still secure and wires are properly

clamped.

While learning how to use your tractor, pay

extra attention to the following important

items:

v" Engine oil is at proper level.

v" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

v" Become familiar with all controls - their

location and function. Operate them

before you start the engine.

v" Be sure brake system is in safe oper-

ating condition.

v" Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).

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