Craftsman 917.275821 Bedienungsanleitung

Owner's Manual

JCRRFTSMRN°J

LAWN TRACTOR

18.5 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.275821

[_ his product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications...........................6

AssemblyPre-Operation........................8

Operation.............................................11

Maintenance.......................................18

MaintenanceSchedule........................18

ServiceandAdjustments.....................23

Storage................................................29

Troubleshooting...................................30

RepairParts.........................................34

SearsService........................BackCover

LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT

Fortwo (2)yearsfromthedate ofpurchase,if thisCraftsmanRidingEquipmentis

maintained,lubricatedandtunedupaccordingtothe instructionsin the owner'smanual,

Searswill repairor replacefree ofchargeany parts thatarefoundto bedefectivein

materialorworkmanshipaccordingto the guidelinesof coveragelistedbelow.Searswill

alsoprovidefreelaborforthese applicablewarrantedparts forthetwo full years.During

thefirst 30daysof purchase,therewillbe nochargesto servicethe productat your

homefor issuescoveredby thiswarranty.(Seeexclusionsbelow). Foryour conve-

nience, IN HOMEwarrantyservicewill stillbe availableafterthe first 30 daysof pur-

chase,butatrip chargewillapply.Thischargewill bewaivedifthe Craftsmanproductis

droppedoffat an authorizedSears location.ForthenearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®.Thiswarrantyappliesonlywhilethisproductiswithin

the UnitedStates.

ThisWarrantydoesnotcover:

• Expendableitemswhichbecomeworn duringnormaluse,includingbutnotlimitedto

blades,sparkplugs,air cleaners,belts, andoilfilters.

• StandardMaintenanceServicing,oilchanges, or tune-ups

• Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchas nails,

thorns,stumps,or glass.

• Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedto, damage

causedbytowingobjectsbeyondthecapabilityof theridingequipment,impacting

objectsthat bendtheframeorcrankshaft,or over-speedingthe engine.

• Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,elec-

trical andmechanicaldamagecausedbyimproperstorage,failureto use theproper

gradeandamountof engineoil,failureto keepthe deckclear offlammabledebris,

orfailureto maintaintheequipmentaccordingtothe instructionscontainedinthe

owner'smanual.

• Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontami-

natedoroxidized(stale). Ingeneral,fuelshouldbe usedwithin30 daysof itspur-

chasedate.

• Normaldeteriorationandwearofthe exteriorfinishes,or productlabel replacement.

• Ridingequipmentusedfor commercialorrentalpurposes.

LIMITEDWARRANTYON BATTERY

Forninety(90)daysfromdate of purchase,if anybatteryincludedwiththis ridingequip-

mentprovesdefectivein materialor workmanshipandourtesting determinesthebattery

will notholdacharge,Searswillreplacethebatteryat nocharge. Duringthefirst30

daysofpurchase,therewill beno chargesto replacethe batteryatyour HOME. After

thefirst 30 days,foryourconvenience,IN-HOMEwarrantyservicewillstill beavail-

ablebuta trip chargewill apply.Thischargewillbewaivedifthe Craftsmanproductis

droppedoff atan authorizedSears location.Forthe nearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®.

Thisbatterywarrantyappliesonlywhilethisproductiswithinthe UnitedStates.

Thiswarrantygivesyou specificlegal rights,andyou mayalso haveotherrights,which

vary,fromstateto state.

Sears,RoebuckandCo.,Dept.817WA,HoffmanEstates,IL 60179

IMPORTANT:Thiscuttingmachineis capableof amputatinghandsandfeetandthrow-

ingobjects.Failureto observethe followingsafetyinstructionscould resultin serious

injuryor death.

_,WARNING: Inorderto preventac-

cidentalstartingwhensettingup,trans-

porting,adjustingormakingrepairs,

alwaysdisconnectsparkplugwireand

placewire whereit cannotcontactspark

plug.

_I_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_kWARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle com-

ponents contain or emit chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm.

_kWARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the

manual before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blades.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material

toward anyone. Avoid discharging

material against a wall or obstruction.

Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the

entire grass catcher, discharge guard,

or other safety devices in place and

working.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to

come to a complete stop before clean-

ing the machine, removing the grass

catcher, or unclogging the discharge

guard.

• Operate machine only in daylight or

good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Always wear eye protection when oper-

ating machine.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

• Follow the manufacturer's recommen-

dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust /engine parts and burn.

Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

I1.SLOPE OPERATION

Slopesarea majorfactorrelatedto lossof

controlandtip-overaccidents,whichcan

resultin severeinjuryor death. Opera-

tionon all slopesrequiresextra caution. If

you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

• Do not mow on wet grass.Tires may

lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to

neutral and coast downhill.

• Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating ma-

chine with grass catchers or other at-

tachments; they can affect the stability

of the machine. Do no use on steep

slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

III, CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

•Before and while backing, look behind

and down for small children.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a

hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

• Follow the manufacturer's recom-

mendation for weight limits for towed

equipment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property

damage, use extreme care in handling

gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to

cool before refueling.

•Never fuel the machine indoors.

• Never store the machine or fuel con-

tainer where there is an open flame,

spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when

filling.

• Remove gas-powered equipment from Check their proper operation regularly.

the truck or trailer and refuel it on the Keep machine free of grass, leaves, or

ground. If this is not possible, then other debris build-up. Clean oil or fuel

refuel such equipment with a portable spillage and remove any fuel-soaked

container,dispensernozzle.ratherthan from a gasoline • storing.debrisAllow machine to cool before

• Keep the nozzle in contact with the rim • If you strike a foreign object, stop and

of the fuel tank or container opening at inspect the machine. Repair, if neces-

all times until fueling is complete. Do sary, before restarting.

not use a nozzle lock-open device. • Never make any adjustments or repairs

• If fuel is spilled on clothing, change with the engine running.

• clothing immediately. • Check grass catcher components and

Never overfill fuel tank. Replace gas the discharge guard frequently and

cap and tighten securely, replace with manufacturer's recom-

GENERAL SERVICE mended parts, when necessary.

• Mower blades are sharp. Wrap the

Never operate machine in a closed blade or wear gloves, and use extra

area. caution when servicing them.

• Keep all nuts and bolts tight to be sure • Check brake operation frequently. Ad-

the equipment is in safe working condi- just and service as required.

tion. • Maintain or replace safety and instruc-

• Never tamper with safety devices, tion labels, as necessary.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

• Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

• Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 3.5 Gallons

Capacity Unleaded

and Type: Regular

Oil Type SAE 30 (above 32°F)

(API-SG-SL): SAE 5W-30

(Below 32°F)

Oil Capacity: W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC

(GAP: .030")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230

Case Size: U1R

Blade Bolt 27-35 Ft. Lbs.

Torque:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator. 6

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all prod-

ucts, it may require repair from time to

time. That's when having a Repair Protec-

tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

•Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Pur-

chase your Repair Protection Agreement

today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of

home appliances, garage door openers,

water heaters, and other major home

items, in the U.S.A. call 1-800-4-MY-

HOME®

Steering

Wheel Insert

Steering

Boot

(1) Hex Bolt R

5/16-18 x 4

Steering Wheel

(1) Large Flat Washer

Steering

Wheel Adapter

(1) 5/16 Lock Washer

Seat

(1) Washer

_ 17/32 x 1-3/16 x 12

Gauge

_7{_9 (1) Knob

For Future Use

Keys

Slope Sheet

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 3/4" wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

Steering

Wheel

i_ 5/16 Hex Bolt

c._._ 5/16 Lock Washer

I-- Large Flat

,,, Washer

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-

ing shaft.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 5/16 lock

washer, 5/16 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage shoulder

bolt in slot and pull seat towards rear of

tractor.

5. Pivot seat and pan forward and as-

semble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad-

justed position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Bolt

Flat Washer

Adjustment Knob

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-

tions).

_bel

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in "trans-

mission disengaged" position (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

,_WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10. Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

11 .Turn ignition key to "STOP" position.

9 Continue with the instructions that follow.

CHECK TIRE PRESSURE

Thetiresonyourtractorwereoverinflated

atthefactoryforshippingpurposes. Cor-

recttirepressureisimportantforbest

cuttingperformance.

°Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

o/ CHECKLIS T

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

v" All assembly instructions have been

completed.

v" No remaining loose parts in carton.

v" Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortably and tight-

ened securely.

v" All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

v" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

v" Check wiring. See that all connections

are still secure and wires are properly

clamped.

v" Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay

extra attention to the following important

items:

v" Engine oil is at proper level.

v" Fuel tank is filled with fresh, clean, reg-

ular unleaded gasoline.

v" Become familiar with all controls - their

location and function. Operate them

before you start the engine.

v" Be sure brake system is in safe oper-

ating condition.

v" Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).

v" It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

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