Craftsman 917.378442 Bedienungsanleitung

Owner's Manual

ICReFTSMeN,I

ROTARY LAWN MOWER

6.5 Horsepower

Power-Propelled

21" Rear Discharge

Model No.

917.378442

CAUTION:

Read and follow all

Safety Rules and Instructions

beforeoperatingthisequipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www,sears.com/craftsman

Warranty ................................................... 2

Safety Rules .......................................... 2-4

Assembly /Pre-Operation ........................ 5

Operation ............................................... 6-9

Maintenance Schedule ........................... 10

Maintenance ...................................... 10-13

Product Specifications ............................ 11

Service and Adjustments ................... 13-14

Storage .............................................. 15-16

Troubleshooting ................................. 16-17

Repair Parts ....................................... 32-37

Sears Service .......................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER

For two years from date of purchase, when this Craftsman Lawn Mower is maintained,

lubricated, and tuned up according to the operating and maintenance instructions in the

owner's manual, Sears will repair free of charge any defect in material or workmanship.

If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty

applies for only 90 days from the date of purchase.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent crank-

shafts and the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

Warranty service is available by returning the Craftsman power mower to the nearest

Sears Service Center/Department in the United States. This warranty applies only while

this product is used in the United States.

This Warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_bLook for this symbol to point out

important safety precautions. It means

CAUTIONJ!! BECOME ALERT!I! YOUR

SAFETY IS INVOLVED.

AWARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_,WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State

of California to cause cancer and birth

defects or other reproductive harm. Wash

hands after handling.

_,WARNING" Engine exhaust, some of its

constituents, and certain vehicle compo- "_1_,1_" j

nents contain or emit chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm. 2

_, CAUTION: Muffler and other engine

parts become extremely hot during

operation and remain hot after engine has

stopped.To avoid severe burns on contact,

stay away from these areas.

I. GENERAL OPERATION

•Read, understand, and follow all

instructions on the machine and in the

manual(s) before starting. Be thoroughly

familiar with the controls and the proper

use of the machine before starting.

• Do not put hands or feet near or under

rotating parts. Keep clear of the dis-

charge opening at all times.

•Only allow responsible individuals, who

are familiar with the instructions, to

operate the machine.

• Clear the area of objects such as rocks,

toys. wire, bones, sticks, etc., which

could be picked up and thrown by the

blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Do not operate the mower when bare-

foot or wearing open sandals. Always

wear substantial foot wear.

• Do not pull mower backwards unless

absolutely necessary. Always look down

and behind before and while moving

backwards.

• Do not operate the mower without

proper guards, plates, grass catcher or

other safety protective devices in place.

• See manufacturer's instructions for

proper operation and installation of

accessories. Only use accessories ap-

proved by the manufacturer.

•Stop the blade(s) when crossing gravel

drives, walks, or roads,

•Stop the engine (motor) whenever you

leave the equipment, before cleaning

the mower or unclogging the chute.

• Shut the engine (motor) off and wait

until the blade comes to complete stop

before removing grass catcher.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Never operate machine in wet grass.

Always be sure of your footing: keep a

firm hold on the handle and walk; never

run.

• Disengage the self-propelled mech-

anism or drive clutch on mowers so

equipped before starting the engine

(motor).

• If the equipment should start to vibrate

abnormally, stop the engine (motor) and

check immediately for the cause. Vibra-

tion is generally a warning of trouble.

• Always wear safety goggles or safety

glasses with side shields when oper-

ating mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip

and fall accidents which can result in

severe injury, All slopes require extra cau-

tion. If you feel uneasy on a slope, do not

mow it,

DO:

• Mow across the face of slopes: never

up and down. Exercise extreme caution

when changing direction on slopes,

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Tall

grass can hide obstacles.

DO NOT:

• Do not trim near drop-offs, ditches or

embankments. The operator could lose

footing or balance.

• Do not trim excessively steep slopes.

• Do not mow on wet grass. Reduced foot-

ing could cause slipping.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the trimming area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and while walking backwards,

look behind and down for small children.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Never make adjustments or repairs with

the engine (motor) running. Disconnect

the spark plug wire, and keep the wire

away from the plug to prevent accidental

starting.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check

their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never attempt to make wheel height

adjustments while the engine (motor) is

running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Do not change the engine governor set-

ting or overspeed the engine.

These accessories were available when this lawn mower was produced. They are not

shipped with your mower. They are also available at most Sears retail outlets and ser-

vice centers. Most Sears stores can also order repair parts for you, when you provide

the model number of your lawn mower. Some of these accessories may not apply to

your lawn mower.

LAWN MOWER PERFORMANCE

CLIPPING

DEFLECTORS

FOR

REARDISCHARGE

LAWN MOWERS

GRASS CATCHERS

FOR

REAR DISCHARGE

LAWN MOWERS

LAWN MOWER MAINTENANCE

STABlUZER GAS

CANS

GRASSCATCHERS

FOR

SIDE DISCHARGE

LAWNMOWERS

MUFFLERS

BELI"S BLADES BLADE ADAPTERS

AIR FILTERS

WHEELS

SPARK PLUGS

ENGINE OIL

Read these instructions and this manual in

its entirety before you attempt to assemble

or operate your new lawn mower.

IMPORTANT: This lawn mower is shipped

WITHOUT OIL OR GASOLINE in the engine.

Your new lawn mower has been as-

sembled at the factory with the excep-

tion of those parts left unassembled for

shipping purposes. To ensure safe and

proper operation of your lawn mower, all

parts and hardware you assemble must be

tightened securely. Use the correct tools

as necessary to ensure proper tightness.

All parts such as nuts, washers, bolts, etc.,

necessary to complete the assembly have

been placed in the parts bag.

TO REMOVE LAWN MOWER FROM

CARTON

1. Remove loose parts included with

mower.

2. Cut down two end corners of carton

and lay end panel down flat.

3. Remove all packing materials except

padding between upper and lower

handle and padding holding operator

presence control bar to upper handle.

4. Roll lawn mower out of carton and

check carton thoroughly for additional

loose parts.

HOW TO SET UP YOUR LAWN

MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handle carefully so

as not to pinch or damage control cables.

1. Raise handles until lower handle sec-

tion locks into place in mowing position.

2. Remove protective padding, raise up-

per handle section into place on lower

handle and tighten both handle knobs.

3. Remove handle padding holding

operator presence control bar to upper

handle.

Your lawn mower handle can be adjusted

for your mowing comfort. Refer to "AD-

JUST HANDLE" in the Service and Adjust-

ments section of this manual.

Operator presence

control bar

Mowing

position

Lower handle

TO ASSEMBLE GRASS CATCHER

1. Put grass catcher frame into grass bag

with rigid part of bag on the bottom.

Make sure the frame handle is outside

of the bag top.

2. Slip vinyl bindings over frame.

NOTE: If vinyl bindings are too stiff, hold

them in warm water for a few minutes, If

bag gets wet, let it dry before using,

Catcher

frame

handle

Vinyl

Frame

opening

TO INSTALL ATTACHMENTS

Your lawn mower was shipped ready to

be used as a mulcher. To convert to bag-

ging, see "TO CONVERT MOWER" in the

Operation section of this manual).

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING

YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize

yourself with the location of various controls and adjustments, Save this manual for

future reference.

These symbols may appear on your lawn mower or in literature supplied with the

product. Learn and understand their meaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

Operator presence control bar

Throttle control lever

Starter'

handle Engine oil cap with dipstick

Primer

Grass

catcher _luffler

Dnve cover

Air filtei

Housing Wheel adjuster (on each wheel)

iMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the

American National Standards Institute and the U.S. Consumer Product Safety Com-

mission. The blade turns when the engine is running.

Operator presence control bar - must

be held down to the handle to start the

engine. Release to stop the engine.

Starter handle -used for starting engine.

Throttle control - used for starting the

engine and allows you to select either

FAST or SLOW engine speed.

Drive control lever - used to engage

power-propelled forward motion of lawn

mower.

Primer - pumps additional fuel from the

carburetor to the cylinder for use when

starting a cold engine.

Theoperationofany lawn

mowercanresultin foreign

objectsthrownintothe

eyes,whichcan resultin

severeeyedamage.Always

wearsafetyglassesoreyeshieldswhile

operatingyourlawnmowerorperforming

anyadjustmentsorrepairs.Werecom-

menda standardsafetyglassesorwide

visionsafetymaskwornoverspectacles.

HOWTO USEYOUR LAWN MOWER

ENGINE SPEED

The engine speed is controlled by a

throttle control located on the side of the

upper handle. FAST position is for starting,

normal cutting, trimming and better grass

bagging. SLOW position is for light cutting,

trimming and fuel economy.

FAST

SLOW

ENGINE ZONE CONTROL

_iLCAUTION: Federal regulations require

an engine control to be installed on this

lawn mower in order to minimize the

risk of blade contact injury. Do not under

any circumstances attempt to defeat the

function of the operator control. The blade

turns when the engine is running,

• Your lawn mower is equipped with an

operator presence control bar which

requires the operator to be positioned

behind the lawn mower handle to start

and operate the lawn mower.

DRIVE CONTROL

•Self-propelling is controlled by holding

the operator presence control bar down

to the handle and pushing the drive

control lever forward until it clicks; then

releasing the lever.

• Forward motion will stop when the op-

erator presence control bar is released.

To stop forward motion without stopping

engine, release the operator presence

control bar slightly until the drive control

disengages. Hold operator presence

control bar clown against handle to con-

tinue mowing without self-propelling

• To keep drive control engaged when

turning corners, push down on handle

and lift front wheels off ground while

turning lawn mower.

Operator presence control bar Drive

%. \ __\\ ._ "_ '_ control

TO ENGAGE CONTROL

DRIVE CONTROL DISENGAGED

TO ADJUST CUTTING HEIGHT

Raise wheels for low cut and lower wheels

for high cut, adjust cutting height to suit

your requirements. Medium position is

best for most lawns.

• To change cutting height, squeeze ad-

juster lever toward wheel. Move wheel

up or down to suit your requirements. Be

sure all wheels are in the same setting.

NOTE: Adjuster is properly positioned

when plate tab inserts into hole in lever.

Also, 9-position adjusters (if so equipped)

allow lever to be positioned between the

plate tabs.

LOWER WHEELS FOR HIGH CUT

Lever

TO CONVERT MOWER

Your lawn mower was shipped ready to be

used as a mulcher. To convert to bagging:

• Lift rear door of the lawn mower and

place the grass catcher frame hooks

onto the door pivot pins.

• To convert to mulching operation, re-

,_. move grass catcher and close rear door.

CAUTION: Do not run your lawn mower

without rear door closed, clipping deflector

or approved grass catcher in place. Never

attempt to operate the lawn mower with

the rear door removed or propped open.

Pivot }ins Rear Grass

catcher

handle

Catcher frame hook

TO EMPTY GRASS CATCHER

1. Lift up on grass catcher using the

frame handle.

2. Remove grass catcher with clippings

from under lawn mower handle.

3. Empty clippings from bag using both

frame handle and bag handle.

NOTE: Do not drag the bag when empty-

ing; it will cause unnecessary wear.

Grass

catcher

frame

handle

Bag

handle

° Change the oil after every 25 hours of

operation or each season. You may

need to change the oil more often under

dusty, dirty conditions.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. Do not mix oil with gasoline.

Purchase fuel in quantities that can be

used within 30 days to assure fuel fresh-

ness.

CAUTION: Wipe off any spilled oil or

fuel, Do not store, spill or use gasoline

near an open flame.

CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or metha-

nol) can attract moisture which leads to

separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage. To

avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

_gine

oil cap

BEFORE STARTING ENGINE

ADD OIL

Your lawnmower is shipped without oil in

the engine. For type and grade of oil to

use, see "ENGINE" in the Maintenance

section of this manual.

_, CAUTION: DO NOT overfill engine with

oil, or it will smoke on startup.

1. Be sure lawnmower is level and area

around oil fill is clean.

2. Remove oil dipstick from oil fill spout.

Make sure that rim of spout is clean.

3. You receive acontainer of oil with the

unit. Slowly pour the entire container

down the oil fill spout into the engine.

4. Wait one minute to allow oil to settle.

Insert and tighten dipstick, then re-

move it to check oil level.

5. Always be sure to retighten oil dipstick

before starting engine.

• Check oil level before each use. Add oil

if needed. Fill to full line on dipstick.

Gasoline

filler cap

Prime=

TO START ENGINE

NOTE: Due to protective coatings on the

engine, a small amount of smoke may be

present during the initial use of the prod-

uct and should be considered normal.

1. To start a cold engine, push primer

three (3) times before trying to start.

Use a firm push. This step is not

usually necessary when starting an

engine which has already run for a few

minutes,

2. Move throttle control lever to FAST

position.

,Hold operator presence control bar

down to the handle and pull starter

handle quickly. Do not allow starter

rope to snap back.

TO STOP ENGINE

• To stop engine, release operator pres-

ence control bar.

NOTE: In cooler weather it may be neces-

sary to repeat priming steps. In warmer

weather over priming may cause flooding

and engine will not start. If you do flood

engine, wait a few minutes before attempt-

ing to start and do not repeat priming

steps.

MOWING TIPS

•Under certain conditions, such as very

tall grass, it may be necessary to raise

the height of cut to reduce pushing

effort and to keep from overloading the

engine and leaving clumps of grass clip-

pings. It may also be necessary to re-

duce ground speed and/or run the lawn

mower over the area a second time.

• For extremely heavy cutting, reduce the

width of cut by overlapping previously

cut path and mow slowly.

• For better grass bagging and most cut-

ting conditions, the engine speed should

be set in the FAST position.

• When using a rear discharge lawn

mower in moist, heavy grass, clumps

of cut grass may not enter the grass

catcher. Reduce ground speed (pushing

speed) and/or run the lawn mower over

the area a second time.

• If a trail of clippings is left on the right

side of a rear discharge mower, mow in

a clockwise direction with a small over-

lap to collect the clippings on the next

pass.

• Pores in cloth grass catchers can be-

come filled with dirt and dust with use

and catchers will collect less grass. To

prevent this, regularly hose catcher off

with water and let dry before using.

• Keep top of engine around starter clear

and clean of grass clippings and chaff.

This will help engine air flow and extend

engine life.

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. See "CLEANING" in the

Maintenance section of this manual.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut-

ting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried and the newly cut area will not be

exposed to the direct sun.

• For best results, adjust the lawn mower

cutting height so that the lawn mower

cuts off only the top one-third of the

grass blades. If the lawn is overgrown it

will be necessary to raise the height of

cut to reduce pushing effort and to keep

from overloading the engine and leaving

clumps of mulched grass. For extremely

heavy grass, reduce your width of cut

by overlapping previously cut path and

mow slowly.

MAX 1/3

•Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to

the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

MAINTENANCE SCHEDULE

FiLL IN DATES _/'_/_'_'_X_/_n_jXX_ _ b_ '_'

,.oocoMP

Check for LooseFasteners _4 _'

Clean/InspectGrass Catcher

(If Equipped) i/° _

M Clean Lawn Mower

O Clean Under Drive Cover

(Power-PropelledMowers)

Check drive belt/pulleys I_

RE (Power-PropelledMowera)

CheckJSh,_'pen/ReplaceBlade _/,3

LubdcaUooChart b/

Clean Battery/Recharge

IElectdc Start MoweraIb/ I_4

ECheck EngineOil Level !/'

aChange EngineOil I/#1.2

G Clean AirRlter II/=

I InspectMuffler b/

NClean or Replace Spark Plug v'

E ReplaceAirFilterPaparCarlddge I_2

1- Changernoreoftenwhe_ operatingunderii heavyIoGdorInhighstablest tet_.

2-S_vice rnotooftenwhenopera,rigIn€lnyordustycondlioc_.

3-Replacebladesmoreoils1whenmo_ Insa.,_yaoil,

4 - Charge4BhounlIt endo_m=Mon.

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain mower as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your unit.

All adjustments in the Service and Adjust-

ments section of this manual should be

LUBRICATION CHART

checked atleast once each season.

Wheel

adjuster (on

each wheel)

Engine oil

•Once a year, replace the spark plug,

clean or replace air filter element and

check blade for wear. A new spark plug

and clean/new air filter element assure

proper air-fuel mixture and help your

engine run better and last longer.

• Follow the maintenance schedule in this

manual.

(_) Rear door

hinge

(_ Handle bracket mounting pins

BEFORE EACH USE

• Check engine oil level.

• Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRI-

CATION CHART").

(_) Spray lubricant

(_ See "ENGINE" in Maintenance section.

IMPORTANT: Do not oil or grease

plastic wheel bearings. Viscous lubri-

cants will attract dust and dirt that will

shorten the life of the self-lubricating

bearings. If you feel they must be

lubricated, use only adry, powdered

graphite type lubricant sparingly.

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