Craftsman 917.380231 Bedienungsanleitung

MODELNUMBER917o38023 OWN[B'SMANUAL

®Assembly

®Operation

oMaintenance

oService

_Adjustments

_Repair Parts

Caution..

Readand Follow

all SafetyRules

and instructions

BeforeOperating

This Equipment

SAFETYRULES

CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE

WHERE IT CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL

STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING

REPAIRS TO YOUR LAWN MOWER.

IMPORTANT

FEDERAL REGULATIONS REQUIRE OPERATOR PRESENCE BLADE STOP CONTROLS TO MINIMIZE THE

RiSK OF BLADE CONTACT INJURY. YOUR LAWN MOWER IS EQUIPPED WITH SUCH CONTROLS. DO

NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER ANY

CIRCUMSTANCES.

•BE CAREFUL-WHEN THE ENGINE IS RUN-

NING THE BLADE IS 1URNING_

° Please read your owner's manual. Only allow

persons who know the safety rules to useyour

lawn mower.

° DO NOT tie the operator presence control bar

to the handle_ Control must be free to permit

brake engagement when handles and control

are released.

° DO NOT allow children to use your lawn

mower'.

° Check your lawn mower over before each use°

Tighten any loose bolts, nuts, etc.

° Remove affsticks, stones, wires, cans, boards,

etc. from area to be mowed. These objects can

be thrown by the blade°

• DO NOT allow children, bystanders or pets in

the area while mowing.

° Always wear shoes when mowing. DO NOT

operate lawn mower when barefoot or wear-

ing open sandals.

° Always wear safety glasses or eye shields

before starting your lawn mower' and while

mowing.

° Always shut off engine before trying to adjust

wheelheights.

° When engine is running, DO NOT put hands

or feet under lawn mower or in the discharge

chute, nor make any adjustments.

_, Stay clear of discharge opening at all times.

° Do not fill gas tank when engine is running,

when indoors or when engine is hot. Allow

engine to cool for several minutes before fill_

ing gas tank. Clean off any spilled gasoline

before starting engine_

• Mow only in goodlight.

° Always stop blade when not cutting grass or

when-crossing gravel drive, sidewalk, or

roadway.

• DO NOT continue to run your lawn mower if

you hit a foreign obiect. Stop the engine,

disconnect the spark p|ug wire from the spark

plug, inspect the lawn mower for damage and

mal_e repairs as required.

° DO NOTuse a damaged lawn mower. Always

have damage repaired before mowing.

• DO NOT run your lawn mower if it vibrates

too much. Stop engine and make repairs.

Vibration is an indication of damage_

° Never use your' lawn mower without proper

guards or' deflectors in place_

° Always mow across a slope or inclined area.

DO NOT mow up or down aslope or inclined

area.

• DO NOT mow in wet grass. Be careful of

footing when mowing in wet grass, use shoes

with good traction°

,, DO NOT run with the fawn mower_

• DO NOT run your lawn mower indoors. Ex-

haust gases are deadly poison.

• Always disconnect the spark plug wire from

spark plug to prevent accidental starting when

transporting or storing your lawn mower after

the mowing season.

• DO NOT attempt to raise engine speed above

factory settings. Engine damage or personal

injury may resutt.

° If a grass catcher" isused on your lawn mower,

check the catcher' often for damage or

deterioration_ It will wear through normal use.

Use on)y a recommended replacement catcher_

• Always stop blade to remove or"install catcher.

• DO NOT store your lawn mower or gasoline

where fumes may reach an open flame and

cause afire.

°DRAIN THE GASOLINE from your tawn

mower before transporting your lawn mower

inside your car or other vehicle,

LOOKFORTHISSYMBOLTO POINTOUTIMPOR-

TANTSAFETYPRECAUTIONS.IT MEANS--AITEN..

TION!!! BECOMEALERT!!]YOUR SAFETYIS

INVOLVED.

CONGI_TUL_TIONSon your purchase of a Sears Crafts.

man Lawn Mower° It has been designed, engineered

and manufactured to give you the best possible

dependability and performance.

Should you experience any problem you cannot easi-

ly remedy, please contact your nearest Sears Ser_

vice Center/Department. We have competent, welt-

trained technicians and the proper tools to service

or repair this unit.

Please read and retain this manual. The instructions

will enable you to assemble and maintain your lawn

mower properly_ Always observe the "SAFETY

RULES"_

MODEL

NUMBER 917.380231

SERIAL

NUMBER

DATE OF

PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE

FOUND ON A DECAL ATTACHED TO THE REAR

OF THE LAWN MOWER HOUSING,

YOU SHOULDRECORDBOTH SERIALNUMBER

AND DATEOF PURCHASEAND KEEPIN A SAFE

PLACEFOR FUTUREREFERENCE.

PRODUCTSPECIFICATIONS

HORSE POWER:

DISPLACEMENT:

GASOLI N E CAPACITY:

OIL (21 oz_ Capacity):

3,5

9°06 CUoin.

1.0 quart

(Unleaded)

SAE 30 or

(SAE 10W30)

iiiiiiiiii ii iiii ii

SPARK PLUG (GAP .030 ino): Champion

RJ19-LM or

Sears 7_133312

or STD 361458i

or STD 360950i

VALVE CLEARANCE: Intake: .008 in.

Exhaust: .008 in.

SOLID STATE IGNITION

!_IR GAP: _0125 ins

LIIIII UIII/IUIIIIIII IIIIIIIIIIIIII

BLADE BOLT TORQUE:

......... iiii1,1, II IIII i,i

35-40 fl.-lbs.

MAINTENANCEAGREEMENT

A Sears Maintenance Agreement is available on this product° Contact your nearest Sears store for details.

CUSTOMERRESPONSIBILffaES

_' Read and observe the safety rules.

aFollow a regular schedule in maintaining, caring for and using your lawn mower..

* Follow the instructions under "Maintenance" and "Sto(age" sectlons of this Owner's Manual.

ONEYEARLIMITEDWARRANTYON CRAFTSMANPOWERMOWER

For one year from thedate of purchase, when thisCraftsman Lawn Mower is maintained, lubricated and tuned-up.

according to the instructionsmthe owner's manual, Sears will repair, free of charge, any defect in material

and worl<manship,

if this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90

days from the date of purchase,.

This warranty does not cover:

Expendable itemswhich become worn during normal use, suchas rotary mower blades, blade adapters,

hefts, air cleaners and spark plug_

Repairs necessarybecause of operator abuse or negligence, including bent crankshafts and the failure to

maintain the equipment according to the instrudions contained in the owner's manual_

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE

NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES_THIS WARRANTY APPLIES

ONLY WHILE THiS PRODUCT IS IN USE tN THE UNITED STATES.

This warranty gives you specificlegal rights, and you may also have other rights which may vary from state

to state.

Sears, Roebuck and Company, D!731CR-W, Sears Tower, Chicago, IL 60684

TABLEOFCONTENTS

SAFETY RULES ...................... 2

PRODUCT SPECIFICATIONS ............. 3

CUSTOMER RESPONSIBILITIES 3

WARRANTY .......................... 3

LAWN MOWER ACCESSORIES ....... 5

ASSEMBLY ................... 5

OPERATION .......................... 6,7,8

MAINTENANCE .................. 9,10

SERVICE AND ADJUSTMENT ........ 11,12

STORAGE ..................... 13

SERVICE RECOMMENDATIONS ........ 14

TROUBLE SHOOTING .................. 15

REPAI R PARTS-LAWN MOWER ....... 16,17

REPAIR PARTS-ENGINE ....... 18-20

PARTS ORDERING/SERVICE fiack Cover

INDEX

Adjustments:

Carburetor

Engine Speed

Handle Height

Height of Cut

Air Filter:

Replacement

Assembly:

Handle

Accessories

Blade:

Replacement

Sharpening

Handle:

11 Adjustment

11 Assembly .

12 Height, Cutting

Controls:

Engine Speed Control 6,7

Engine Zone Control .8

Operator Presence Control Bar 6

Customer Responsibilities 3

Cutting Levels . ..7

Lubrication:

Brake Spring Bracket • 14

Discharge Guard Hinge Pin 14

Engine 14

Handle Mounting Pin 14

Wheel Adjuster 14

Maintenance:

Agreement ,3

Air Filter . I0

Blade Care/Replacement .9

Engine 10

Grass Catcher t0

Lubrication 14

Spark Plug 10

Mowing Tips 8

Repair/Replacement Parts 16,17

Responsibilities,Customer 3

Safety Rules 2

Service and Adjustments:

Carburetor. 11

Discharge Guarc_ 11

Engine Speed 11

Handle .12

Rear Deflector 11

Service Recommendation 14

Spark Plugs ! 0

Specifications 3

Speed Control:

Engine . 6,7

Starting the Engine:

Starter Handle .6

Storage 13

Trouble Shooting Chart 15

Engine:

Oil Change 10

Oil Level 7

Oil Type 7

Starting .8

Storage t3

Fuel:

Capacity 3

Type •7

Storage 13

Oil:

Engine •7

Storage 13

Operation:

Operating Lawn Mower 6,7,8

Operator Presence Control Bar 6

Options:

Attachments 5

Parts 16,17

Engine 18-20

Lawn_Mower t6,17

Primer' 6,8

Warranty 3

Wheels:

Wheel Adjusters _7,14

These accessories were available when this lawn mower was produced. They are also available at most Sears

retail outlets, catalog and service centers+ Most Sears stores can order repair parts for you, when you provide

the model number of your lawn mower+ Some of these accessories may not apply to your lawn mower,

ENGINE

SPARKPLUG MUFFLER

LAWNMOWERMAINTENANCE

AIR FILTER GASCAN ENGINEOIL

BELT BLADE BLADEADAPTER WHEELS

@MOWERCOVER

TOREMOVELAWNMOWERFROMCARTON

o Cut down the corners of the carton and lay ends

and sides down flat.

oRemove packing materials.

o Lift lawn mower off of shipping base and check

carton for loose parts.

HOWTOSET-UPYOURLAWNMOWER

TO UNFOLD HANDLE

° Raise handles until lower handle sectionlocks into

place in mowing position (See Fig. 1).

oRaise upper handle section into place on lower

handle, remove protective padding and tighten

both handle kno_s.

oRemove handle padding holding operator pres-

ence control bar to upper handle.

° Your lawn mower handle can be adjusteclforyour

mowing comfort. Refer to "Adjust Handle" in the

Service and Adjustment section of this manual.

' ,;;;;+;,,+,++++r+,,,_r :: :: _:::::.::::.:= ................................ _+. : ++.......... . :+++m;:::::u: ::: ++.::::.: ,+ : : :: : :...................... -+ : =======================........... : -:' ' .........

Your lawn mower has been completely assembled .................+5_+R+,_+++6+_;h_'s_+,+d+..........................................................

at the factory. CON+_O_+A_--

UPPE LiFT U_ //

LIFT UP /,,

STABILIZER

................... II I .................

OPERATION

KNOWYOURLAWNMOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER° Com-

pare the illustrations with your Lawn Mower to familiarize yourself with the location of various controls

and adjustments. Save this manual for future reference. PRESENCE CONTROL BAR

UP-STOP BRAI

lINE ZONE CONTROL CABLE

UPPER HANDLE STARTER HANDLE

HANDLE KNOB

CLIP

ENGINE SPEED

CONTROL LEVER

PRtlV

ENGINE OIL CAP

WITH DIPSTICK

GASOLINE FILLER CAP

DISCHARGE GUARD

ADJUSTER

(ON EACH WHEEL)

AIR FILTER HOUSING

FIG. 2

MEETSCPSCSAFETYREQUIREMENTS

Sears Rotary Walk-Behind Power Lawn Mowers conform to the safety standards of the American Nationat

Standards Institute and the U,S, Consumer Product Safety Commission, The blade turns when the engine

is running.

OPERATOR PRESENCE CONTROL BAR - must be

held down to the handle to start the engine. Release

to stop the engine.

PRIMER -pumps additional fuel from the carburetor

to the cylinder for use when starting a cold engine,

ENGINE SPEED CONTROL - located on the right

side of the engine which allows you to select either"

"HIGH" or "LOW" engine speed.

STARTER HANDLE - used for" starting the engine.

The engine speed iscontrolled by alever (red knob)

locatedon the right side of the engine. "HIGH" posi-

tion isfor starting engine, normal cutting and better

grass bagging. "LOW" position _sfor light cutting,

trimming and fuel economy (See Fig. 3).

TO ADJUSTCUTTING HEIGHT

oRaise Wheels for low cut and lower Wheels for

high cut.

Wheels are set in low cut for shipping Adjust cut-

ting height to suit your requirements. Medium

position is best for most lawns.

To change cutting height, squeeze Adjuster Lever

toward Wheel. Move Wheel up or down to suit

your requirements. Be sure al! Wheels are in the

same setting (See Fig. 4).

BEFORESTARTINGENGONE

OIL:

A20 oz. bottle of Pennzoil SAE 30 Oil is included

with your new lawn mower_

oRemove Engine Oil Cap (See Fig_ 5) and fill to

the FULL line on the dipstick.

oUse 20 ozs. of SAE 30 oil. SAE 10W 30 oi! can

also be used,

DO NOT use SAE 10W 40 oil.

•POUR OIL SLOWLY_ DO NOT OVERFILL

o Check oil level before each use. Add oil if need-

ed. Fill to FULL line on dipstick.

• To read proper level, tighten Engine Oil Cap each

time°

• Reinstall Engine Oil Cap and tighten.

After the first two (2) hours of mowing, change

the oil, and every 25 hours thereafter° You may

need to change the oil more often under dusty,

dirty conditions_

GAS:

oFill gasoline tank with fresh, clean unleaded

gasoline. BECAREFULNOT TO OVERFILLTANK

(SEEFIG, 5)

ENGINE SPEED CONTROL LE"V'_

FIG. 3

FIG. 4

GASOUNE F_LLERCAP

_,NGIN.EOIL CAP W/DIPSTiCK

FIG S

............................................................................. iiil,lllllllll IIIIIIIIIIIIIIlll'l'lll'll

II II II I1'111'1111II'lll

GAS (CONT'D)

OPERATION

IIIIIIII

WARNING: Experience indicates that alcohol blend-

ed fuels (called gasohol or using ethanol or methanol)

can at!.ract moisture which leads to separation and

formahon of acids during storage. Acidic gas can

damage the fuel systemof an engine while in storage.

To avoid engine problems, the fuel system should be

emptied before storage for 30 days or longer. Drain

the gas tank, start the engine and let it run until the

fuel|ines and carburetor are empty_ Use fresh fuel

next season_ See Storage Instructionsfor additional

information.

Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may occur°

ENGINEZONECONTROL

ILIIIUII I I ::

CAUTION:FEDERALREGULATIONSREQUIREAN

ENGINECONTROLTO BEINSTALLEDON THIS

LAWN MOWER IN ORDERTO MINIMIZE THE

RISK OF BLADECONTACTINJURY. DO NOT

UNDERANYCIRCUMSTANCESATTEMPTTODE-

FEAT THE FUNCTION OF THE OPERATOR

CONTROL.THEBLADETURNSWHENTHEENGINE

IS RUNNING.

MOWINGTIPS

*Under certain conditions, such as very tall grass,

it may be necessary to raise the height of cut to

reduce pushing effort and to keep from

overloading the engine and leaving clumps of

grass clippings_

* For extremely heavy cutting, reduce the width of

cut and raise the rear of the lawn mower hous-

ing one (1) wheel adjuster setting higher than the

front for better discharge of grass.

o For side discharge lawn mowers, cutting in a

counter_clockwise direction, starting at the outside

of the area to be cut, spreads grass clippings more

evenly and puts lessload on the engine. To keep

clippings off of walkways, flower beds, etc., make

the first cuts in a clockwise direction.

°Keep top of engine around starter dear and clean

of grass c)ippings and chaff. Thiswill help engine

air flow and extend engine life.

Your Lawn Mower' isequipped with an Operator

Engine Control Bar which requires the operator

to be positioned behind the Lawn Mower Han-

dle to start and operate the lawn mower.

TOSTARTENGINE

°Push engine speed control lever forward to HIGH

position.

*To start a cold engine, push primer five (5) times

before trying to start. Use a firm push. Thisstep is

not usually necessary when starting an engine

which has already run for a few minutes.

° Hold operator presence control bar down to the

Handle and pull starter handle quickly. Do not

allow Starter rope to snap back.

*To "STOP" engine, release operator presence con-

trol bar.

NOTE: In cooler weather it may be necessary to repeat

priminfl steps. In warmer weather over pn'ming may

cause fTood.ngand engine will not start, lfy0u do floocl

engine wait a few minutes before attempting to start

and DO NOT repeat priming steps.

GI:NERALRECOMMENDATION ............................................................................................................................................................................

o Once a year you should replace the Spark Plug,

Air Filter and check Blade for wear_ A new Spark

Plug and Air Filter assures proper air-fuel mix-

ture and helps your engine run better and last

Ionger._

o You should check all fasteners and be sure they

are tight.

o Follow the Servlce Recommendation Schedule on

page 14_

LAWNMOWER

BLADEIBLADEADAPTERCARE

Your lawn mower will work better with a sharp

Blade. CAUTION: DISCONNECTSPARKPLUGWIRE

FROMSPARKPLUGAND PLACEWIREWHERE

IT CANNOTCOMEIN CONTACTWITHTHESPARK

PLUG.

I,UHIUI,U,,I,I,H,IUHIN ,I

TO REMOVE BLADE:

o Turn lawn mower on its side_ Make sure Air Filter

and Carburetor are up_

o Use block of wood between Blade and Lawn

Mower Housing to prevent Blade from turning

when removing the Blade Bolt_

o Protect your hands with gloves and/or wrap

Blade with heavy cloth_

o Remove Blade Bolt by turning counter,.clockwise_

Use a 9/16" box or opemend wrench

o Remove Blade and attaching hardware (Bolt,

Lockwasher and Hardened Washer) (See Fig. 6).

NOTE:Remove the Blade Adapter and check the Key

inside hub of Blade Adapter. The Key must be in

good condition to work properly_ Replace Adapter

if damaged.

TO REPLACE BLADE:

°Position the Blade Adapter on the Engine

Crankshafl_ Be sure Key in Adapter and Keyway

in Crankshaft are aligned

• Position Btade on to the Blade Adapter aligning

the two (2) holes in the Blade with the raised lugs

on the Adapter.

NOTE: Be sure the word TOP (stamped on the Blade)

is toward the engine (See Fig_ 6)_ • -

° Install the Blade Bolt with the Lockwasher and

Hardened Washer into Blade Adapter and

Crankshaft (See Fig_ 6).

CRANKSHAFT &

BLADE ADAPTER

DETAIL

ADAPTER

CRANKSHAFT

FIG. 6

• Use block of woad between blade and lawn

mower housing and tighten the blade bolt, turn-

ing clockwise.

° The recommended tightening torque is 35-40 fl_

lbs_

• Torque wrenches are available at most Sears

stores and through the catalog°

i i i illlll,lll i, ,i,iil,,i,ii .............................

CAUTION:ALOOSEBLADECANBEDANGEROUS

ANDMAYMAKETHEENGINEHARDTOSTART.

Use only a Sears authorized replacement blade to

get the best cutting results_

NOTE:We do not recommend sharpening blade -but

if you do, be sure the bfade is balanced.

TO SHARPEN BLADE:

° The blade can be sharpened with a file or on a

grinding wheel Do not attempt to sharpen while

on the lawn mower.

o Care should be taken to keep the blade balanc-

ed_ An unbalanced blade will cause excessive

vibration when running and eventual damage to

lawn mower or engine_

= To check blade balance, drive a nail into a beam

or wall. Leave about one inch of the straight nail

exposed. Place center hole of blade over the head

of the nail0 If blade is balanced, it should remain

in a horizontal position, if either end of the blade

moves downward, blade is not balanced.

Sharpen the heavy end until the blade is

balanced.

['j,ii'[,,j,iii MAINTENANCE

GRASSCATCHER

(If Purchased As An Accessory)

_, The Grass Catcher may be hosed with water, but

must be dry when used,

•Check your Grass Catcher often for damage or

deterioration° Through normal use it will wear.

If Catcher needs replacing, replace only with a

manufacturer approved replacement Catcher

from Sears_ Give the lawn mower model number

when ardering_

ENGINE

i ii i i ............................

TO CHANGEOIL (WARMOIL DRAINSBETTER)

...................................... iiiiiiiiiii iiiiiii iiiii L

I UT,O.:O,SCO.NEasPA..uow.F.O

J_SPARKPLUGANDPLACEWIREWHEREITCANNOT

I........... COMEIN CONTACTWITH SPARKPLUG.

°Remove Engine Oil Cap with dipstick; lay aside

on a clean surface_

° Tip lawn mower on its side as shown in Fig_ 7 and

drain oil into suitable container, Rock lawn mower

back and forth to remove any oil trapped inside

of engine.

• Wipe off any spilled oil on lawn mower and on

side of engine°

• Fill engine with SAE 30 or 10W 30 Oil. Fill only

to the "FULL" line on the dipstick. DO NOT

overfil!_

•Replace Engine Oil Cap.

•Reconnect Spark Plug Wire to Spark Plug,

AIR FILTER

Your engine will not run properly and may be

damaged by using a dirty Air Filter.

Replace the Air' Filter every year, more often if you

mow in very dusty, dirty conditions, Do not wash Air

Filter_

TO CHANGE AIR FILTER

•Remove the Air Filter Cover by turning counter-

clockwise to the stop and pull away from Collar

(See Fig_ 8),

• Remove Filter from inside of Cover (See Fig, 8)_

• Clean the inside of the Cover and the Collar to

remove any dirt accumulation.

• Insert new Filter into Cover.

•Put Air Filter Cover and Filter into Collar align-

ing the Tab with the Slot.

"Push in on Cover and turn clockwise to tighten

(See Fig. 8)_

CONTAINER

FIG. 7

COLLAR

SLOT

INTER,.

CLOCKWISE

TO REMOVE

AIR FILTER

SPARKPLUG

_RN CLOCKWISE

?O TIGHfEN

A_R FILTER COVER

F 8JG............................'................-

Change your Spark Plug each year to make your

engine start easier and run better'. Set Spark Plug

gap at ,030 inch.

CLEANING

We recommend that you clean the underside of your

lawn mower' after each use,,

CAUTION:DISCONNECTSPARK PLUG WIRE

FROMSPARKPLUGAND PLACEWIREWHERE

IT CANNOTCOME IN CONTACTWITH SPARK

PLUG.

•Turn lawn mower on its side with Carburetor up.

•Clean the underside of your' lawn mower by

scraping to remove build-up of grass and trash,

•Clean your' lawn mower' and engine often to keep

trash from accumulating around engine, A clogg-

ed engine runs hotter and shortens engine life,

" We DO NOT recommend using a garden hose

to clean lawn mower unless the Electrical System,

Muffler, Air Filter, and Carburetor are covered

to keep water out. Water in engine can result in

shortening engine life.

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