Craftsman 917.380330 Bedienungsanleitung

MODELNUMBER

917o380330 OWNER'S

_Assembly

_Operation

4_aintenance

a_ervice

_Adjustments

4_epairParts

¢aufio.:

Readand Follow

all SafetyRules

andInstructions

BeforeOperating

ThisEquipment

I IIII1'1 III IIIIIIIIIIIIIII1'1

SAFETYRULES

CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE

,_ WHERE IT CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL ',_,

STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING

REPAIRS TO YOUR LAWN MOWER_

IMPORTANT

FEDERAL REGULATIONS REQUIRE OPERATOR PRESENCE BLADE STOP CONTROLS TO MINIMIZE THE

RISK OF BLADE CONTACT INJURY. YOUR LAWN MOWER IS EQUIPPED WITH SUCH CONTROLS. DO

NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER ANY

CIRCUMSTANCES_

•BE CAREFUL-WHEN THE ENGINE IS RUN-

NING THE BLADE IS TURNING.

o Please read your owner's manual_ Only allow

raerSons who know the safety rules to use your

wn mower,,

° DO NOT tie the operator presence control bar

to the handle_ Control must be free to permit

brake engagement when handles and control

are released.

• DO NOT allow children to use your lawn

mower,

• Check your lawn mower over before each use.

Tighten any loose bolts, nuts, etc.

° Remove all sticks, stones, wires, cans, boards,

etc. from area to be mowed, These objects can

be thrown by the blade.

• DO NOT allow children, bystanders or pets in

the area while mowing.

°Always wear shoes when mowing._ DO NOT

operate lawn mower when barefoot or wear-

ing open sandals,

• Always wear' safety glasses or eye shields

before starting your lawn mower and while

mowing_

° Always shut off engine before trying to adjust

wheel heights.

• When engine is running, DO NOT put hands

or feet under lawn mower or' in the discharge

chute, nor' make any adjustments.

°Stay clear of discharge opening at all times_

• Do not fill gas tank when engine is running,

when indoors or when engine is hot. Allow

engine to cool for several minutes before fill-

ing gas tank. Clean off any spilled gasoline

before starting engine_

°Mow only in good light.

° Always stop blade when not cutting grass or

when crossing gravel drive, sidewalk, or

roadway.

°DO NOT continue to run your lawn mower if

you hit a foreign object.. Stop the engine,

disconnect the spark plug wire from the spark

plug, inspect the lawn mower for' damage and

make repairs as required.

• DO NOT use a damaged lawn mower_ Always

have damage repaired before mowing.

o DO NOT run your lawn mower if it vibrates

too much Stop engine and make repairs

Vibration is an indication of damage_

•Never use your' lawn mower" without proper

guards or deflectors in place.

° Always mow across a slope or inclined area.

DO NOT mow up or down a slope or inclined

area.

° DO NOT mow in wet grass_ Be careful of

footing when mowing in wet grass, use shoes

with good traction°

DO NOT run with the lawn mower..

DO NOT run your lawn mower indoors, Ex-

haust gases are deadly poison.

Always disconnect the spark plug wire from

spark plug to prevent accidental starting when

transporting or storing your lawn mower after

the mowing season.

°DO NOT attempt to raise engine speed above

factory settings. Engine damage or personal

injury may result.

o If a grass catcher' is used on your lawn mower,

check the catcher often for damage or

deterioration. It will wear through normal use.

Use only a recommended replacement catcher.

°Always stop blade to remove or install catcher'.

°DO NOT store your lawn mower or gasoline

where fumes may reach an open flame and

cause a fire.

°DRAIN THE GASOLINE from your lawn

mower before transporting your' lawn mower

inside your car or other vehicle.

iiiiiiiiii ii iii ii iiiiiiiii i iiiinlll

LOOKFORTHISSYMBOLTO POINT OUT IMPOR-

TANTSAFETYPRECAUTIONS,IT MEANS-- ATTEN-

TION!!! BECOME ALERT[!! YOUR SAFETY IS

INVOLVED.

CONGRATULATIONSon your purchase of a Sears Craft-

sman Lawn Mower. It has been designed,

engineered and manufactured to give you the best

possible dependability and performance.

Should you experience any problem you cannot easi-

ly remedy, please contact your nearest Sears Ser-

vice Center/DepartmenL We have competent, well-

trained technicians and the proper tools to service

or repair this unit

Please read and retain this manual. The instructions

will enable you to assemble and maintain your lawn

mower properly_ Always observe the "SAFETY

RULES'L

i,,,lllllll i i ,111, ....................

MODEL

NUMBER 917,380330

SERIAL

NUMBER

DATE OF

PURCHASE

THE MODEL AND SERIAL NUMBERS WiLL BE

FOUND ON A DECAL ATTACHED TO THE REAR

OF THE LAWN MOWER HOUSING

YOU SHOULD RECORD BOTH SERIAL NUMBER

AND DATE OF PURCHASE AND KEEP IN A SAFE

PLACE FOR FUTURE REFERENCE.

PRODUCTSPECBFICATIONS

i1,,1111111,,11.....

HORSE POWER: 4_0

iiiiiiii1,11 i i .................

DISPLACEMENT: 10o49 cu. in

GASOLINE CAPACITY: l_O.quqrt_

(Un eaded)

OIL (21 oz_ Capacity):

A.PJ., Classification

SG/SF/SE

SAE 30

(SAE10W30)

i iii ,, iq,lln -iii

SPARK PLUG (GAP .030 in ): Champion

RJ 19-LM or

Sears z_ 33312

or STD 361458

VALVE CLEARANCE: Intake: ,008 in

Exhaust: ,008 in,

,i................

SOLID STATE IGNtTION

AIR GAP: ,0125 in,

iiii, ii iii iiiiiii

BLADE BOLT TORQUE: 35-40 ft,-Ibs

MAINTENANCEAGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details

CUSTOMERRESPONStB LMES

• Read and observe the safety rules_.

• Follow a regular schedule in maintaining, caring for and using your lawn mower,

o Follow the instructions under "Maintenance" and ,,Storage, sections of this Owner's Manual_

TWOYEARSLIMaTEDWARRANTYON CRAFTSMANPOWERMOWER

For two years from the date of purchase, when thisCraftsman Lawn Mower ismaintained, kJbricated and tuned-

up according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material

and workmanship

tf this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90

days from the date of purchase,

This warranty does not cover:

Expendable items which become worn during normal use, such as rotary mower biades, blade adapters,

belts, air cleaners and spark plug

Repairs necessary because of operator abuse or nealiaence, includin bent crankshafts and the failure to

mamta n the equipment accord ng to the mstruchons contained m the owner s manuaI_

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE

NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES, THIS WARRANTY APPLI ES

ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES°

This warranty gives you specific legal rights, and you may also have other rights which may vary from state

to state

Sears, Roebuck and Company, D/731CR-W, Sears Tower, Chicago, IL 60684

TABLEOFCONTENTS

SAFETY RULES

PRODUCTSPECIFICATIONS

CUSTOMER RESPONSIBILITIES

WARRANTY

LAWN MOWER AccESSoRIES

ASSEMBLY

OPERATION

MAINTENANCE

ONDEX A

Adjustments:

Carburetor

Handle Height

Height of Cut

Air Filter:

Replacement

Assembly:

Handle

Accessories

6,7,8,9

10,11

SERVICE AND ADJUSTMENT

STORAGE .

SERVICERECOMMENDATIONS

REPAIR PARTS-LAWN MOWER

REPAIR PARTS-ENGINE

TROUBLE SHOOTING

PARTS ORDERING/SERVICE

Handle:

12 Adiustment t4

13 Assembly 5

7 Knob 6

Btade:

Replacement I0

Sharpening 10

Controls:

Engine Zone Control Cable 6,7

Operator' Presence Control Bar 6

Engine Speed Control 6,7

Customer Responsibilities 3

Cutting Levels 7

Engine:

Oil Cap .6

Oil Change 11

Oil Level 8

Oil Type 8

Starting .8

Storage 14

Fuel:

Type .8

Storage ]4

Lubrication:

Discharge Guard Hinge Pin 15

Engine 15

Front Wheel Adjuster 15

Handle Bracket Mounting Pin 15

til

Maintenance:

Agreement .3

Air Filter 11

Blade Care/Replacement 10

Engine 11

Grass Catcher 1t

Lubrication 15

Spark Plug 11

Mowing Tips 9

Oil:

Engine 11

Storage 14

Operation:

Operating Lawn Mower • 6,7,8,9

Operator PresenceControl Bar 6

Options:

Attachments 5

Repair/Replacement Parts

Responsibilities, Customer

Safety Rules

Service and Adjustments:

Carburetor

Handle

Service Recommendation

Spark PIug

Specifications

Speed Control:

Engine

Starting the Engine

Starter Handle

Stopping Your Lawn Mower

Storage

Trouble Shooting Chart

Warranty

Wheels:

Wheel Adjusters

Parts 18-21

t2,13

16-17

18-21

18-2"/

6,7

_ ........................................... ;......... _-,_ ............ Jr_ .............................................. _ ................ J.._'_ .......................................................... _.--w_,_,_,r _,_ ,! ,r_ ............................................

AC(ES$ORIE$

These accessories were available when this lawn mower was produced. They are available at most Sears retail

outlets, catalog and service centers° Most Sears stores can order repair parts for you, when you provide the

model number of your lawn mower,,

ENGINE

SPARKPLUG

6MUFFLER

©AIR FILTER

Your lawn mower has been completely assembled

at the factory,

HOWTOSETUPYOURLAWNIVtOWER

TO UNFOLDHANDLE

Remove handle padding holding operator presence

control bar to upper handle.

o Hold clown operator presence control bar to up-

per handle to allow handle to move to mowing

position.

Raise handles until lower handle section locks in-

to place in the mowing position (See Fig_ !).

o Raise upper handle section intoplace on lower

handle and tighten one (1) handle knob,,

* Release operator presence control bar and

tighten remaining handle knob,,

o Your lawn mower handle can be adjusted for your

mowing comforL Refer to "ADJUST HANDLE"

in the Service and Adjustment section of this

manual.

OPERATOR PRESENCE

CONTROL BAR

UPPEI LIFT UP 4_

LIFT UP /,.// ,"_/

FIG 1

KNOWYOURLAWNMOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Com-

pare the illustrations with your Lawn Mower to familiarize yourself with the location of various controls

and adjustments_ Save this manual for future reference.

ENGINE ZONE CONTROL CABLE _

OIL FILLER CAP WITH DIPSTICK

DISCHARGE GUARD_

WHEEL ADJUSTER

(ON EACH WHEEL)

I-_---OPERATOR PRESENCE CONTROL BAR

STARTER HANDLE

..... HANDLE KNOB

LAWN MOWER HOUSING

FI6. 2

EETSCPSCSAFETYREqUIREmENTS

Sears Rotary Walk-Behind Power Lawn Mowers conforrn to the safety standards of the American National

Standards Institute and the U_S, Consumer Product Safety Commission, The blade turns when the engine

is running°

OPERATOR PRESENCE CONTROL BAR - must be PRIMER - pumps additional fuel from the carburetor

held down to the handle to start the engine. Release to the cylinder for use when starting a cold engine°

to stop the engine_

ENGINE SPEED CONTROL - located on the left side

of the engine which allows you to select either

"HIGH" or "LOW" engine speed.

STARTER HANDLE - used for starting the engine_

OPERATm

HOW TO USEYOURLAWNMOWER

ENGINE SPEEDCONTROL

The engine speed is controlled by a lever (red knob)

located on the left side of the engine. "HIGH" posi-

tion is for starting engine, normal cutting and better

grass bagging. "LOW" position is for light cutting,

trimming and fuel economy (See Fig.. 3)..

IIMPORTANTI

ENGINE ZONE CONTROL

W"E"THEI.

Your lawn mower is equipped with an operator

zone engine control which requires the operator

to be positioned behind the lawn mower handle

to start and operate the lawn mower.

CAUTION: FEDERALREGULATIONSREQUIRETHE

ENGINE CONTROLINSTALLEDON THIS LAWN

_b MOWER IN ORDERTO MINIMIZE THE RISKOF

BLADECONTACTINJURY. DONOT UNDERANY

CIRCUMSTANCESATTEMPTTODEFEATTHEFUNC-

TION OF THE OPERATORCONTROL.

TO ADJUST CUTTING HEIGHT

CAUTION: DISCONNECTSPARK PLUG WIRE

FROM SPARKPLUGAND PLACEWIRE WHERE

IT CANNOTCOMEIN CONTACTWITHTHESPARK

PLUG.

ENGINE SPEED CONTROL LEVE_

FIG. 3

FIG. 4

o Raise wheels for low cut and lower wheels for

high cuL

* Wheels are set in a low cut for shipping° Adjust

cutting height to suit your requirements, Medium

position is best for most lawns.

o To change cutting height, squeeze adjuster lever

toward wheel_ Move wheel up or down to suit

your requirements_ Be sure all wheels are in the

same setting (See Fig 4)_

BEFORESTARTfiIGENG NI ............................................................................................................................................................

01L:

oRemove engine oil cap with dipstick (See Fig_ 5)

and fill to the FULL line on the dipstick.

o Use one (1) pint or 0.5 titers of SAE 30 oil or

equivalenL SAE lOW 30 oil can also be used.

DO NOT use SAE lOW 40 oil.

NOTE: A 20 oz_ bottle of Pennzoil SAE 30 Oil is in-

cluded with your new lawn mower.

• POUR OIL SLOWLY_ DO NOT OVERFILL

o The total oit capacity of your engine is 2! ozo or

0°62 liters

o To read proper level, tighten engine oil cap each

time°

o Replace engine oil cap with dipstick and tighten.

o Check oil level before each use. Add oil if need-

ed_ Fill to FULL line on dipstick_

o The oil you use should meet A.PJ. Classification

SG/SF/SE_

NOTE: After the first two (2) hours of mowing, change

the oil, and every 25 hours thereafter. You may need

to change the oi_ more often under dusty, dirty

conditions.

GAS:

Fil! gasoline tank with fresh, clean unleaded

gasoline. DO NOT USE PREMIUM GASOLINE.

BE CAREFUL NOT TO OVERFILL TANK (SEE

FIG. 5).

WARNING:Experience indicates that alcohol blend-

ed fuels (called gasohol or using ethanol or methanol)

can affract moisture which leads to separation and

formation of acids during storage_ Acidic gas can

damage the fuel system of an engine while in storage_

To avoid engine problems, the fuel system should be

emptied before storage for 30 days or Ionger_ Drain

the gas tank, start the engine and let it run until the

fuel lines and carburetor are empty° Use fresh fuel

next season. See Storage Instructions for additional

information.

Never useengine or carburetor cleaner products in

the fuel tank or permanent damage may occur_

ENGINE OIL CAP

W/DIPSTICK

FIG. 5

TO STARTENGINE

To start a cold engine, push primer five (5) times

before trying to start. Use a firm push° This step

is not usually necessary when starting an engine

which has ah'eady run for a few minutes°

o Pushengine speed control lever forward to HIGH

position.

*Hold operator presence control bar down to the

handle and pull starter handle quickly. Do not

allow starter rope to snap back.

o To STOP engine, release operator presence con-

trol bar'.

NOTE:In cooler weather it may be necessary to

repeat priming steps. In warmer weather over' prim-

ing may cause flooding and engine will not start. If

you do flood engine wait a few minutes before at-

tempting to start and DO NOT repeat priming steps.

MOWING TIPS

o Under certain conditions, such as very tall grass,

it may be necessary to raise the height of cut to

red_Jce pushing effort and to keep from

overloading the engine and leaving clumps of

grass clippings.

o For extremely heavy cutting, reduce the width of

cut and raise the rear of the lawn mower hous-

ing one (1) wheel adjuster setting higher than the

front for better discharge of grass.

° For better grass bagging and most cutting con-

ditions, the engine speed should be set in the

"HIGH" (FAST) position°

oWhen using a rear discharge lawn mower in

moist, heavy grass, clumps of cut grass may not

enter the grass catcher, Reduce ground speed

(pushing speed) and/or run the lawn mower over

the area a second time_

o If a trail of grass clippings is left on the right side

of a rear discharge lawn mower, mow in a

clockwise direction with a small overlap to col-

lect the clippings on the next pass.

o For side discharge lawn mowers, cutting in a

counter-clockwise direction, starting at the outside

of the area to be cut, spreads grass clippings more

evenly and puts less load on the engine To keep

clippings off of walkways, flower beds, etco, make

the first cuts in a clockwise direction_

• Pores in cloth grass catchers can become filled

with dirt and dust with use and catchers will col-

led less grass. To prevent this, regularly hose cat-

cher off with water and let dry before using.

o The vent holes in the baffle in back of apermanex

catcher can become filled with dirt and dust with

use and the catcher will collect less grass.

To prevent this, regularly hose the catcher baffle

with water and let dry before using.

°Keep top of engine around starter clear and clean

of grass clippings and chaff. This witl help engine

air flow and extend engine life.

GENERALRECOMMENDATUON

o Once a year you should replace the spark plug,

air filter and check blade for' wear. A new spark

plug and air' filter assures proper air-fuel mixture

and helps your engine run better and last longer,

You should check all fasteners and be sure they

are tight,

Follow the Service Recommendation Schedule on

page 15o

LAWNMOWER

BLADE/BLADEADAPTERCARE

Your Iawn mower wil! work better' with a sharp

blade. CAUTION: DISCONNECTSPARK PLUG WIRE

FROMSPARKPLUGAND PLACEWIRE WHERE

IT CANNOTCOMEIN CONTACTWITH THESPARE

PLUG.

TO REMOVE BLADE:

Turn lawn mower on its side_ Make sure air filter

and carburetor are up.

o Use block of wood between blade and lawn

mower housing to prevent blade from turning

when removing the blade bolto

o Protect your hands with gloves and/or wrap

blade with heavy cloth°

o Remove blade bolt by turning counter-clockwise,

Use a 9/16" box or open-end wrench.

o Remove blade and attaching hardware (bolt,

Iockwasher and hardened washer) (See Fig° 6)_

NOTE: Remove the blade adapter' and check the key

inside hub of blade adapter_ The key must be in good

condition to work properly. Replace adapter if

damaged..

TO REPLACE BLADE:

Position the blade adapter on the engine

crankshafl_ Be sure key in adapter and key way

in crankshaft are aligned.

o Position blade on to the blade adapter aligning

the two (2) holes in the blade with the raised lugs

on the adapter.

NOTE: Be sure the word TOP (stamped on the blade)

is toward the engine (See Fig, 6)°

o Install the blade bolt with the Iockwasher and

hardened washer into blade adapter and

crankshaft (See Fig. 6)_

CRANKSHAFT

LOCKWASHER

_BLADE ADAPTER_

CRANKSHAFT KEYWAY"_----_. _ /--

FIG. 6

o Use block of wood between blade and lawn

mower housing and tighten the blade bolt, turin

ing clockwise_

o The recommended tightening torque is 35-40 ft.

Ibs_

o Torque wrenches are available at most Sears

stores and through the catalog,

!''"''_ _ CAUTION:ALOOSEBLADECANBEDANGEROUS

_ANDMAY MAKETHEENGINEHARDTO START.

Use only a Sears authorized replacement blade to

get the best cutting resutts_

NOTE: We do not recommend sharpening blade - but

if you do, be sure the blade is balance&

TO SHARPEN BLADE:

o The blade can be sharpened with a file or on a

grinding wheel. Do not attempt to sharpen while

on the lawn mower_,

o Care should be taken to keep the blade balanc-

edo An unbalanced blade will cause excessive

vibration when running and eventual damage to

lawn mower' or' engine_

oTo check blade balance, drive a nail into a beam

or wail. Leave about one inch of the straight nail

expose& Place center hole of blade over the head

of the nail If blade isbalanced, it should remain

in a horizontal position° If either end of the blade

moves downward, blade is not balanced.

Sharpen the heavy end until the blade is

balance&

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