Craftsman 917.388220 Bedienungsanleitung

Owner's Manual

CRAFTSMAN+

4.5 HORSEPOWER

22" SIDE DISCHARGE

ROTARY LAWN MOWE R

Model No.

917.388220

• Safety

•Assembly

•Operation

•Maintenance

•Espahol

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty 2 Product Specifications 9

Safety Rules 2 Service and Adjustments 12

Assembly 4 Storage 13

Operation 5 Troubleshooting 14

Maintenance Schedule 8 Repair Parts 30

Maintenance 8 Parts Ordering Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER

For two years from date of purchase, when this Craftsman Lawn Mower is maintained,

lubricated, and tuned up according to the operating and maintenance instructions in the

owner's manual, Sears will repair free of charge any defect in material or workmanship.

If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty

applies for only 90 daysfrom the date of purchase.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

•Repairs necessary because of operator abuse or negligence, including bent crank-

shafts and the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

Warranty service is available by returning the Craftsman power mower to the nearest

Sears Service Center/Department in the United States. This warranty applies only while

this product is in use in the United States.

This Warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

SEARS, ROEBUCK AND CO., Di817 WA, HOFFMAN ESTATES, ILLINOIS 60179

Safety standards require operator pres-

ence controls to minimize the risk of injury.

Your unit is equipped with such controls.

Do not attempt to defeat the function of the

operator presence controls under any

circumstances.

TRAINING:

•Read this operator's manual carefully.

Become familiar with the controls and

know how to operate your mower

properly. Leam how to quickly stop

mower.

• Do not allow children to use your mower.

Never allow adults to use mower without

proper instructions.

•Keep the area of operation clear of all

persons, especially small children and

pets.

•Use mower only as the manufacturer

intended and as described in this manual.

•Do not operate mower if it has been

dropped or damaged in any manner.

Always have damage repaired before

using your mower.

•Do not use accessory attachments that

are not recommended by the manufac-

turer. Use of such attachments may be

hazardous.

•The blade turns when the engine is

running.

PREPARATION:

•Always thoroughly check the area to be

mowed and clear it of all stones, sticks,

wires, bones, and other foreign objects.

These objects will be thrown by the blade

and can cause severe injury.

•Always wear safety glasses or eye

shields when starting and while using

your mower.

•Dress preperly. Do not operate mower

when barefoot or wearing open sandals.

Wear only solid shoes with good traction

when mowing.

•Check fuel tank before starting engine.

Do not fill gas tank indoors, when the

engine is running or when the engine is

hot. Allow the engine to cool for several

minutes before filling the gas tank. C;ean

off any spilled gasoline before starting the

engine.

•Always make wheel height adjustments

before starting your mower. Never

attempt to do this while the engine is

running.

•Mow only in daylight or good artificial

light.

OPERATION:

•Keep your eyes and mind on your mower

and the area being cut. Do not let other

interests distract you.

•Do not mow wet or slippery grass. Never

run while operating your mower. Always

be sure of your footing -- keep a firm

hold on the handles and walk.

•Do not put hands or feet near or under

rotating parts. Keep clear of the discharge

opening at all times.

•Always stop the engine whenever you

leave or are not using your mower, or

before crossing driveways, walks, roads,

and any gravel--covered areas.

•Never direct discharge of material toward

bystanders nor allow anyone near the

mower while you are operating it.

•Before cleaning, inspecting, or repairing

your mower, stop the engine and make

absolutely sure the blade and all moving

parts have stopped. Then disconnect the

spark plug wire and keep itaway from the

spark plug to prevent accidental starting.

•Do not continue to run your mower if you

hit a foreign object. Follow the procedure

outlined above, then repair any damage

before restarting and operating you

mower.

• Do not change the governor settings or

overspeed the engine. Engine damage or

personal injury may result.

•Do not operate your mower if itvibrates

abnormally. Excessive vibration is an

indication of damage; stop the engine,

safely check for the cause of vibration

and repair as required.

•Do not runthe engine indoors. Exhaust

fumes are dangerous.

•Never cut grass by pulling the mower

towards you. Mow across the face of

slopes, never up and down or you might

lose your footing. Do not mow exces-

sively steep slopes. Use caution when

operating the mower on uneven terrain

or when changing directions -- maintain

good footing.

•Never operate your mower without

proper guards, plates, grass catcher or

other safety devices in place.

MAINTENANCE AND STORAGE:

•Check the blade and the engine mount-

ing bolts often to be sure they are

tightened properly.

•Check all bolts, nuts and screws at

frequent intervals for proper tightness to

be sure mower is in safe working

condition.

•Keep all safety devices in place and

working.

•To reduce fire hazard, keep the engine

free of grass, leaves or excessive grease

and oil.

•Check grass catcher often for deteriora-

tion and wear and replace worn bags.

Use only replacement bags that are

recommended by and comply with

specifications of the manufacturer of your

mower.

•Always keep a sharp blade on your

mower.

•Allow engine to cool before storing in any

enclosure.

•Never store mower with fuel in the tank

inside a building where fumes may reach

an open flame or an ignition source such

as a hot water heater, space heater,

Aclothes dryer, etc.

CAUTION: Always disconnect spark

plug wire and place wire where itcannot

contact spark plug in order to prevent

accidental .starting when setting up,

transporting, adjusting or making repairs.

WARNING

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

Theseaccessorieswereavailablewhenthislawnmowerwasproduced.Theyarealso

availableatmostSearsretailoutletsandservicecenters.MostSearsstorescanalso

orderrepairpartsforyou,whenyouprovidethemodelnumberofyourlawnmower.

Someoftheseaccessoriesmaynotapplytoyourlawnmower.

LAWNMOWERPERFORMANCE

CUPPING DEFLECTOR

FOR REAR DISCHARGE LAWN MOWERS

GRASS CATCHERS

FOR

REAR DISCHARGE

LAWN MOWERS

MULCHER lOTS

GRASSCATCHERS

FOR

SIDEDISCHARGE

LAWNMOWERS

STABlUZER

GAS CANS

LAWN MOWER MAINTENANCE

MUFFLERS

BELTS BLADES

AIR RLTERS

BLADE ADAPTERS WHEELS

SPARK PLUGS

ENGINE OIL

Read these instructions and this manual in • Remove all packing materials except

its entirety before you attempt to assemble

or operate your new lawn mower. Your

new lawn mower has been assembled at

the factory with the exception of those

parts left unassembled for shipping

purposes. All parts such as nuts, washers,

bolts, etc., necessary to complete the

assembly have been placed in the parts

bag. To ensure safe and proper operation MOWER

of your lawn mower, all parts and hardware TO UNFOLD HANDLE

you assemble must be tightened securely.

Use the correct tools as necessary to

ensure proper tightness.

TO REMOVE LAWN MOWER FROM

CARTON

• Remove loose parts included with

mower.

•Cut down two end corners of carton and

lay end panel down flat.

padding between upper and lower

handle and padding holding operator

presence control bar to upper handle.

•Roll lawn mower out of carton and check

carton thoroughly for additional loose

pads.

HOW TO SET UP YOUR LAWN

IMPORTANT: Unfold handle carefully so

as not to pinch or damage control cables.

•Raise handles until lower handle section

locks into place in mowing position.

•Remove protective padding, raise upper

handle section into place on lower

handle and tighten both handle knobs.

•Remove handle padding holding

operator presence control bar to upper

handle.

•Your lawn mower handle can be

adjusted for your mowing comfort.

Refer to "Adjust Handle" in the Service

and Adjustment section of this manual.

Operator presence controlbar

Upper handle U_Nng

"/ position

Lower

handle

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN

MOWER. Compare the illustrationswith your lawn mower tofamiliarize yourselfwith the

locationof various controlsand adiustments. Save this manual for future reference.

These symbols may appear on your lawn mower or in literature supplied with the

product. Learn and understand their meaning.

CAUTION ENGINE ENOJNE FAST SLOW CHOKE FU_. CtL OANGER, KEEPHANOS

C_ WARNING ON OFF AND FEET AWAY

Operator presencecontrolbar

Starter handle

Handleknob

Engine oilcap withdipstick

Mulcherdoor

.Gasoline fillercap

Primer

(on each wheel)

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the

Amedcan National Standards Institute and the U.S. Consumer Product Safety Commis-

sion. The blade turns when the engine is running.

Operator presence control bar - mustbe

held down tothe handle to startthe engine.

Release to stop the engine.

Primer - pumps add'fdonalfuel from the

carburetor to the cylinderfor use when starting

a coldengine.

Starter handle - used for starting the engine.

Mulcher- allows conversion to dischargeor

bagging operation.

Theoperationofanylawnmowercan resultin

foreignobjectsthrownintotheeyes,whichcan

resultinsevereeyedamage.Alwayswear

safetyglassesoreyeshieldswhile operating

yourlawn mower or performingany adjust-

ments or repairs. We recommend a wide

vision safety mask over spectacles or standard

safety glasses.

HOW TO USE YOUR LAWN MOWER

ENGINE SPEED CONTROL

The engine speed was set at the factory

for optimum performance. Speed is not

adjustable.

ENGINE ZONE CONTROL

ACAUTION: Federal regulationsrequire an

engine controlto be installedon this lawn

mower in order to minimizethe riskof blade

contact injury.Do not under any drcumstances

attempt to defeat the functionofthe operator

control.The blade fums when the engine is

running.

•Your lawn mower isequipped with an

operator presence controlbar which

requiresthe operator to be positioned

behind the lawn mower handle to start and

operate the lawn mower.

TO ADJUST CUTTING HEIGHT

•Raise wheels for low cutand lowerwheeis

for highcut.

•Adjust cutting heightto suit your require-

ments. Medium positionis bestfor most

lawns.

•To change curdngheight,squeeze adjuster

lever toward wheel. Move wheal up or

down to suityour requirements. Be sure all

wheels are in the same satting.

NOTE:Adjusterisproperlyposltkxedwhen

plate tab insertsinto hoiein lever. Also, g-

positionadjusters (ifso equipped) allow lever

tobepos_nedbetweanthep_tetabs.

Lowerwheels for

high cut Plate tab

_er

Raise wheels for low

cut

BEFORE STARTING ENGINE OIL

Yourlawn mower isshipped withoutoil inthe

engine.

•Be sure mower is level and area around oil

fillisdean.

•Remove engine oilcap and fillto the fullline

onthe dipstick.

•Use 20 ozs. of oil. For type and grada of oil

to use, see "ENGINE" in Maintenance

sectionof this manual.

•Pour oilsiowly. Do not over fill.

•Check oil leval beforeeach use. Addoilif

needed. Filltofull lineon di_

•To read properlevel,tighten engine oilcap

each time.

•Reinstallengine oilcap and tighten.

•Change the oilafter every 25 hours of

operation or each season. You may need

tochange the oilmore often under dusty,

dirtyconditions.

GAS

•Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. Do not mix oil with gasoline.

Purchase fuel in quantities that can be

used within 30 days to assure fuel

freshness.

WARNING: Experience indicatesthat alcohol

blended fuels (called gasuhoior using ethanol

or methanol) can attractmoisturewhich leads

to separalion and formation ofacids during

storage. Acidicgas can damage the fuel

system of an engine while instorage. To avoid

engine problems,the fuel system shouldbe

emp0ed before storage of 30 days or longer.

Drain the fuel tank, startthe engine and letit

rununltlfuel linesand carburetor are empty.

Use fresh fuel next season. See Storage

Instruc_onsfor addltJonalinformation. Never

use engine orcarburetor cleaner productsin

fuel tank or permanent damage may occur.

Engineoilcap Gasoline filler

cap

TO START ENGINE

•To start a cold engine, push primer five

(5) times before trying to start. Use a

firm push. This step is not usually

necessary when starting an engine

which has already run for a few minutes.

•Hold operator presence control bar

down to the handle and pull starter

handle quickly. Do not allow starter

rope to snap back.

• To stop engine, release operator

presence control bar.

NOTE: In cooler weather it may be

necessary to repeat priming steps. In

warmer weather over priming may cause

flooding and engine will not start. If you do

flood engine, wait a few minutes before

attempting to start and do not repeat

priming steps.

MOWING TIPS

• Under certain conditions, such as very

tall grass, it may be necessary to raise

the height of cut to reduce pushing effort

and to keep from overloading the engine

and leaving clumps of grass clippings. It

may also be necessary to reduce

ground speed and/or run the lawn

mower over the area a second time.

• For extremely heavy cutting, reduce the

width of cut by overlapping previously

cut path and mow slowly.

• For better grass bagging and most

cutting conditions, the engine speed

should be set in the fast position.

• For side discharge lawn mowers, cutting

in a counter-clockwise direction, starting

at the outside of the area to be cut,

spreads grass clippings more evenly

and puts less load on the engine. To

keep clippings off of walkways, flower

beds, etc., make the first cuts in a

clockwise direction.

• Pores in cloth grass catchers can

become filled with dirt and dust with use

and catchers will collect less grass. To

prevent this, regularly hose catcher off

with water and let dry before usirig.

• Keep top of engine around starter clear

and clean of grass clippings and chaff.

This will help engine air flow and extend

engine life.

MULCHING MOWING TIPS

IMPORTANT: Forbest performance, keep

mower housingfree of built-upgrass and

trash. See "Cleaning" in MAINTENANCE

sectionofthis manual.

•The special mulching blade willrecutthe

grass clippingsmany times and reduce

them in size so that as they fall onto the

lawn they willdLsperse intothe grass and

not be noticed. Also, the mulched grass will

biodegrade quickly to providenutrientsfor

the lawn. Always mulch with your highest

engine (blade) speed as this v_l providethe

best recutting action of the blades.

•Avoidcutting your lawn when it is wet. Wet

grass tends to form dumps and interferes

with the mulching action. The best time to

mow your lawn is the early aftemoon. At

thistime the grass has dried and the newly

cut area will not be exposed to the direct

sun.

•For best results, adjustthe lawn mower

cuttingheight so thatthe lawn mower cuts

offonlythe top one-third ofthe grass blades.

If the lawn isovergrown it willbe necessary

to raise the height ofcut to reduce pushing

effortand to keep from overloadingthe"

engine and leaving clumps of mulched

grass. For extremely heavy mulching,

reduce your width ofcut byoverlapping

previouslycut path and mow slowly.

•Certain types of grass and grass conditions

may requirethat an area be mulched a

second time to completely hidethe

clippings. When doing asecond cut, mow

across or perpendicular to the flint cutpath.

•Change yourcutting patternfrom weekto

week. Mow north to southone week then

change to east to west the next week. This

willhelpprevent mattingand grainingofthe

lawn.

f •

t 'i Max. 1/3

M,, EN,,C SC.EOULE 0

REGULAR SERVICE ATES

Check for Loose Fasteners _I_#

ClearVlnspectGrass Catcher

(If Equipped) li/ t_#_'

MCk_n Lawn Mower

O/ Clean Under Drive CoverIPower-Propened Mowers) ¥/

Check drivebeWpulleys

E (Power-Propelled Mowers) I_

Check/Sharpen/Replece Blade _Va

LubricationChart I/

Clean Battery/Recharge

IElectrle Start MowersI _ t//4

ECheck Engine Oil Level I_ !

NChange Engine Oil 11/1.2

G Clean AirFilter _2

IInspect Muffler

NCleanorReplaceSparkPlug

EReplace Air FilterPaper Carlridge I#/2

1oChlmgemore c_tonv_lon oporatingUIZd_8 hoary loador rnhigh Inlblent tonlpomt_s.

2. Servk_ more often_ _md_g _ dklyord_ty _dkbns.

$. Rep_ce b_d_ moreoftenv_n _ _ _mdy sol.

4. Charge48 hovqsat endof sN_.

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not

cover itemsthat have been subjected to

operator abuse or negligence. To receive full

value from the warranty, operator must

maintain mower as instructedinthis manual.

Some adjustments willneed to be made

periodicallytoproperly maintain your unit.

Alladjustmentsin the Sewice and Adjust-

mants sectionofthis manual shouldbe

checked at least once each season.

•Once ayear, replaea the spark plug, dean

or replace air filterelement and check blade

for wear. A new spark plug and dean/new

air filterelement assures properair-fuel

mixtureand helps yourengine runbetter

and lastlonger.

•Followthe maintenance schedule in this

manual.

BEFORE EACH USE

•Check engine oillevel.

•Check for loosefasteners.

LUBRICATION

Keep unitwell lubricated(See "LUBRICATION

CHART").

LUBRICATION CHART

(_ Wheel (_ Mulcherdoor

adjuster

(_ Brokespring

(D bracket

Handle bracket

mountingpin

(_) Spray lubricante

(_) Referto MAINTINANCE'ENGINE'

SECTION.

IMPORTANT: Do not oilor grease plastic

wheel bearings. Viscous lubricantswill attract

dust and dirtthatwill shortenthe lifeof the self

lubricatingbearings. Ifyou feel they must be

lubricated, use only a dry,powdered graphite

type lubricantsparingly.

PRODUCT SPECIFICATIONS

MODEL NUMBER 917.388220

SERIAL NUMBER

DATE OF PURCHASE

HORSEPOWER: 4.5

DISPLACEMENT: 11.5 CU. IN.

GASOLINE CAPACITY/TYPE: 1.5 QUARTS

UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°1:)

SAE 5W-30 (BELOW 32°1=)

OIL CAPACITY: 20 OZS.

SPARK PLUG(GAP: .030") "CHAMPION RJ19LM OR J19LM

VALVECLEARANCE: INTAKE: .004 - .008

EXHAUST: .004 - .008

SOLID STATE IGNITION

AIR GAP: .0125 IN.

BLADE BOLT TORQUE: 35-40 FT. LBS.

• The model and serial numbers will be found on a decal attached to the rear of the

lawn mower housing.Record both serial number and date of purchase in space

provided above.

LAWN MOWER

Always observe safety rules when performing

any maintenance.

TIRES

• Keep tires free of gasoline, oil,or insect

controlchemicals which can harm rubber.

•Avoid stumps, stones, deep ruts,sharp

objects and other hazards that may cause

tire damage.

BLADE CARE

For best results, mower blade must be

kept sharp. Replace bent or damaged

blades.

TO REMOVE BLADE

• Disconnect spark plug wire from spark

plug and place wire where it cannot

come in contact with spark plug.

•Turn lawn mower on its side. Make sure

air filter and carburetor are up.

•Use a wood block between blade and

mower housing to prevent blade from

tuming when removing blade bolt.

•Protect your hands with gloves and/or

wrap blade with heavy cloth.

• Remove blade bolt by turning counter-

clockwise.

•Remove blade and attaching hardware

(bolt, lock washer and hardened

washer).

NOTE: Remove the blade adapter and

check the key inside hub of blade adapter.

The key must be in good condition to work

properly. Replace adapter if damaged.

TO REPLACE BLADE

• Position the blade adapter on the engine

crankshaft. Be sure key in adapter and

crankshaft keyway are aligned.

•Position blade on the blade adapter

aligning the two (2) holes in the'blade

with the raised lugs on the adapter.

• Be sure the trailing edge of blade

(opposite sharp edge) is up toward the

engine.

• Install the blade bolt with the lock

washer and hardened washer into blade

adapter and crankshaft.

• Use block of wood between blade and

lawn mower housing and tighten the

blade bolt, turning clockwise.

• The recommended tightening torque is

35-40 ft. Ibs.

IMPORTANT:Bladebolt is grade 8 heat

treated.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening

blade - but if you do, be sure the blade is

balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

eventual damage to lawn mower or

engine.

•The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

•To check blade balance, drive a nail into

a beam or wall. Leave about one inch of

the straight nail exposed. Place center

hole of blade over the head of the nail.

If blade is balanced, it should remain in

a horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

Blade

Key adapter Crankshaft

_. keyway

Blade

Lockwasher

Blade shaft

bolt Hardened Trailing

washer edge Blade adapter

GRASS CATCHER

(If purchased as an accessory)

•The grass catcher may be hosed with

water, but must be dry when used.

•Check your grass catcher often for

damage or detedoration. Through

normal use it will wear. If catcher needs

replacing, replace only with a manufac-

turer approved replacement catcher.

Give the lawn mower model number

when ordedng.

ENGINE

LUBRICATION

Use only high qualitydetergent oilrated with

API service classificationSF, SG or SH.

Select the oil'sSAlE viscositygrade according

to your expected operating temperature.

SAEVISCOSITYGRADES

NOTE: Althoughmulti-viscostty oils(5"W30,

10W30 etc.) improve startingin coldweather,

these multi-viscosityoils willresultin increased

oil consumptionwhen used above 32°F.

Check your engine oillevel more frequently to

avoidpossibleengine damage from running

low on oil.

Change the oilafterevery 25 hours of

operation orat least once a year ifthe lawn

mower isnot used for 25 hours in one year.

Check the crankcase oillevel beforestarting

the engine and after each five (5) hours of

continuous use. T_hten oil plug securelyeach

time you check the oillevel.

TO CHANGE ENGINE OIL

NOTE: Before tipping lawn mower to drain

oil, drain fuel tank by running engine until

fuel tank is empty.

• Disconnect spark plug wire from spark

plug and place wire where it cannot

come in contact with spark plug.

• Remove engine oil cap; lay aside on a

clean surface.

• Tip lawn mower on its side as shown

and drain oil into a suitable container.

Rock lawn mower back and forth to

remove any oil trapped inside of engine.

• Wipe off any spilled oil on lawn mower

and on side of engine.

• Fill engine with oil. Fill only to the

"FULL" line on the dipstick. DO NOT

OVER FILL.

• Replace engine oil cap.

• Reconnect spark plug wire to spark

plug.

AIR FILTER

Your engine will not runproperly and may be

damaged by using aditty air fitter.

Replace the air filterevery year, more often if

you mow in very dusty,dirtyconditions. Do not

wash air filter.

TO CHANGE AIR FILTER

• Remove the air filterby turning counter-

clockwise to the stop and pull away from

collar.

• Remove filterfrom inside of cover,

• Clean the inside of the cover and the collar

to remove any dirt accumulation.

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