Craftsman 917.389040 Bedienungsanleitung

Owner's Manual

5.0 HORSEPOWER

22" ECONOMY

SIDE DISHCHARGE

ROTARY LAWN MOWER

Model No.

917.389040

•Safety

• Assembly

•Operation

• Maintenance

•Espafiol

• Repair Parts

NOTE: Engines which are certified to comply wi_ California and U.S. EPA en_ssion regulations

for SORE (Small Off Road Equipment), are certified to operate on regular unleaded gasoline, and

include the following emission control systems: Engine Modification (EM), and Three-way

Catalyst (TWC) (If so equipped).

AVlSO: Los motores homologedos pare cumplir con la reglamantacibn sot)re emisiones de

Ceifiomle y de la Agencia de Pmtecol6n Ambiental estadounidenso (EPA) pera equtpos

pequenos no circulantes (SORE) funoionan con gasoline normal sin plomo, e Incluyon los

siguientes sistemss de control de emisiones: modificacibn del motor (EM) y catalizador de triple

accibn (TWC) (en caso de tenerlo).

The D.O.M. decal includes engine life specifications for the emissions-related useful life pedod of

your engine. This pedod relates to the emission compliance life as certified by EPA/CARB. To

find the life period specification for your engine please match one of the following lettem with the

letter pdnted on your D.O.M. decal: (C) 125 hours, (B) 250 hours, (A) 500 hours.

La calcomanfa D.O.M. inclaye especificaciones sobre la duraci6n del motor para el perfodo de

vide dtil de su motor relaccionedo con emisiones. Este perfodo se relaciona con la duracibn en

conformidad con les emisiones segdn Io cartificado por EPNCARB. Para haner la especificack_n

del perfodo de vide de su motor, mire cudl de las slgulantes letras viene impreca en su

cstcomanfa D.O.M.: (C) 125 horns (B) 250 horas, (A) 500 horas.

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equipment

Seam, Roebuck and Co,, Hoffman Estates, IL 60179

Visit ourCraftsman website: www.sears.conYcraftsman

Warranty ............................................... 2

Safety Rules ......................................... 2

Assembly .............................................. 5

Operation .............................................. 6

Maintenance Schedule ...................... 10

Maintenance ....................................... 10

Product Specifications ........................ 11

Service and Adjustments .................... 14

Storage ............................................... 15

Troubleshooting ................................. 16

Repair Parts ........................................ 35

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER

For two years from date of purchase, when this Craftsman Lawn Mower is maintained,

lubricated, and tuned up according to the operating and maintenance instructions in

the owner's manual, Sears will repair free of charge any defect in material or work-

manship.

if this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty

applies for only 90 days from the date of purchase.

This Warranty does notcover:

• Expendable items which become worn dudng normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent

crankshafts and the failure to maintain the equipment according to the instructions

contained in the owner's manual.

Warranty service is available by returning the Craftsman power mower to the nearest

Sears Service Center/Department in the United States. This warranty applies only

while this product is in use in the United States.

This Warranty gives you specific legal dghts, and you may also have other dghts

which vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

IMPORTANT: Thiscuttingmachineiscapableof amputatinghandsandfeet and

throwingobjects.Failureto observethefollowing safety instructionscouldresultin

sedousinjuryor death.

I.GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the

manual(s) before starting. Be thor-

oughly familiar with the controls and

the proper use of the machine before

starting.

•Do not put hands or feet near or under

rotating parts. Keep clear of the

discharge opening at all times.

•Only allow responsible individuals,

who are familiar with the instructions, to

operate the machine.

•Clear the area of objects such as

rocks, toys, wire, bones, sticks, etc.,

which could be picked up and thrown

by the blade.

Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

Do not operate the mower when

barefoot or wearing open sandals.

Always wear substantial foot wear.

Do not pull mower backwards unless

absolutely necessary. Always look

down and behind before and while

moving backwards.

Do not operate the mower without

proper guards, plates, grass catcher or

other safety protective devices in place.

See manufacturer's instructions for

proper operation and installation of

accessodss. Only use accessories

approved by the manufacturer.

•Stop the blade(s)when crossinggravel

ddves,walks,or roads.

•Stopthe engine (motor)wheneveryou

leave the equipment,beforecleaning

the moweror uncloggingthe chute.

•Shutthe engine(motor)offandwait

untilthebladecomestocompletestop

before removinggrasscatcher.

• Mow onlyin daylightor goodartificial

light.

•Do notoperatethe machinewhile

underthe influenceofalcoholor drugs.

•Never operatemachinein wet gross.

Alwaysbe sure ofyourfooting: keepa

firm holdon the handleand walk;never

run.

•Disengagethe self-propelledmecha-

nismor ddveclutchon mowersso

equippedbeforestartingthe engine

(motor).

•Ifthe equipmentshouldstarttovibrate

abnormally, stopthe engine (motor)

and checkimmediatelyfor thecause.

Vibrationisgenerallya warningof

trouble.

•Alwayswear safetygogglesor safety

glasseswithside shieldswhen

operatingmower.

I1.SLOPE OPERATION

Slopesare a majorfactor relatedto slip

and fall accidentswhichcan resultin

severeinjury.Allslopesrequireextra

caution.Ifyoufeel uneasyon a slope,do

notmowit.

DO:

•Mowacrosstheface ofslopes:never

upand down.Exemiseextremecaution

whenchangingdirectionon slopes.

•Removeobstaclessuchas rocks,tree

limbs,etc.

•Watchfor holes,ruts,or bumps.Tall

grasscan hideobstacles.

DONOT:

•Do nottdmnear drop-offs,ditchesor

embankments.The operatorcouldlose

footing or balance.

•Do nottrimexcessivelysteepslopes.

•Do notmowonwet grass.Reduced

footing couldcauseslipping.

II1.CHILDREN

Tragicaccidentscanoccurif the operator

is notalerttothepresenceofchildren.

Childrenare oftenattractedto the

machineand the mowingactivity.Never

assumethatchildrenwillremainwhere

you lastsaw them.

•Keepchildrenoutofthe tdmmingarea

and underthe watchfulcare ofanother

responsibleadult.

•Be alert and turn machine off if children

enter the area.

•Before and while walking backwards,

look behind and down for small

children.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run a machine inside a closed

area.

•Never make adjustments or repairs with

the engine (motor) running, Disconnect

the spark plug wire, and keep the wire

away from the plug to prevent acciden-

tal starting.

•Keep nuts and bolts, espec:ially blade

attachment bolts, tight and keep

equipment in good condition.

•Never tamper with safety devices.

Check their proper operation regularly,

•Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

•Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

•Never attempt to make wheel height

adjustments while the engine (motor) is

running.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

•Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them,

•Do not change the engine governor

setting or overepeed the engine.

ALook for thissymboltopointout

importantsafetyprecautions.Itmeans

CAUTION!tt BECOMEALERT!!t YOUR

SAFETYIS INVOLVED.

WARNING: In ordertoprevent

accidentalstartingwhen settingup,

transporting,adjustingor makingrepairs,

alwaysdisconnectspark plugwire and

placewire where itcannotcontactspark

plug.

ACAUTION: Muffler and other engine

parts become extremely hot during

operation and remain hot after engine

has stopped. To avoid severe burns on

contact, stay away from these areas. '

AWARNING: Engineexhaust,someof its

constituents,and certainvehiclecompo-

nentscontainor emitchemicalsknownto

the State ofCaliforniato causecancer

and birthdefectsor other reproductive

harm.

AWARNING: Batteryposts,terminalsand

relatedaccessoriescontainlead and

lead compounds,chemicalsknownto the

State ofCaliforniato causecancerand

birthdefectsor otherreproductiveharm.

Wash handsafter handling.

Theseaccessorieswereavailablewhenthislawnmowerwasproduced.Theyare not

shippedwithyourmower.TheyarealsoavailableatmostSearsretailoutletsandservice

centers.MostSearsstorescanalsoorderrepairportsforyou,whenyouprovidethemodel

numberofyourlawnmower.Someoftheseaccessoriesmaynotapplytoyourlawnmover.

LAWN MOWER PERFORMANCE

CLIPPING DEFLECTOR

FOR REAR DISCHARGE LAWN MOWERS

GRASSCATCRERS

FOR

REAR DISCHARGE

LAWN MOWERS

MULCHER _TS

GRASS CATCHERS

FOR

SIDE DISCHARGE

LAWN MOWERS

STABILIZER

GAS CANS

LAWN MOWER MAINTENANCE

MUFFLERS AIR FILTERS SPARK PLUGS

BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL

Readtheseinstructionsandthismanual

initsentiretybeforeyouattemptto

assembleoroperateyournewlawn

mower.

IMPORTANT:Thislawnmoweris

shippedWITHOUTOIL ORGASOLINE in

the engine.

Yournew lawnmowerhas been as-

sembledat the factorywiththeexception

ofthose partsleftunassembledfor

shippingpurposes.Allpartssuchas nuts,

washers,bolts,etc., necessarytocom-

pletethe assemblyhavebeen placedin

the partsbag.Toensuresafe andproper

operationofyourlawn mower,all parts

and hardwareyou assemblemustbe

tightenedsecurely.Use thecorrecttools

as necessaryto ensurepropertightness.

TO REMOVE LAWN MOWER FROM

CARTON

1. Remove looseparts includedwith

mower.

2. Cut downtwoend comersof carton

and lay end paneldownflat.

3. Removeall packingmaterialsexcept

paddingbetween upper and lower

handle and paddingholdingoperator

presencecontrolbar to upper handle.

4. Rolllawn moweroutofcartonand

checkcartonthorouglyfor additional

looseparts.

HOWTO SET UPYOUR LAWN

MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handle carefully so

as not to pinch or damage control cables.

1. Raise handles until lower handle

section looks into place in mowing

position.

2. Remove protective padding, raise

upper handle section into place on

lower handle and tighten both handle

kndos.

3. Remove handle padding holding

operator presence control bar to

upper handle.

Your lawn mower handle can be adjusted

for your mowing comfort. Refer to 'Adjust

Handle" in the Service and Adjustments

section of this manual.

Operator

control bar

Upper

Lift up

Mowing

Lower handle

KNOWYOUR LAWN MOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

LAWN MOWER. Compare the illustrations with your lawn mower to familiarize youmelf

with the location of various controls and adjustments. Save this manual for future

reference.

These symbols may appear on your lawn mower or in literature supplied with the

product. Learn and understand their meaning.

CAUTION ENGINE ENGINE FA_T SLOW CHOKE FUEL C_L DANGER, KEEp PIANOS

OR WARNING ON OFF AND FEET AWAY

Operator presence control bar

Stader handle

Engine zone control cable

Handle knob

Engineoil capwithdipstick Gasolinefillercap

Wheael adjuster

IMPORTANT: This lawn mower is (on each wheel)

shipped without oil or gasoline in the

engine.

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the

American National Standards Institute and the U.S. Consumer Product Safety Commis-

sion. The blade turns when the engine is running.

Operator presence control bar -must be Primer - pumps additional fuel from the

held down to the handle to start the carburetor to the cylinder for use when

engine. Release to stop the engine, starting a cold engine.

Starter handle -used for starting the

engine.

The operation of any lawn

mower can result in

foreign objects thrown into

the eyes, which can result

in severe eye damage.

Always wear safety glasses or eye

shields while operating your lawn mower

or performing any adjustments or repairs.

We recommend a wide vision safety

mask over spectacles or standard safety

glasses.

HOWTO USEYOUR LAWN MOWER

ENGINE SPEED

The engine speed was set at the factory

for optimum performance. Speed is not

adjustable.

ENGINE ZONE CONTROL

_CAUTION: Federal regulations require

an engine control to be installed on this

lawn mower in order to minimize the risk

of blade contact injury. Do not under any

circumstances attempt to defeat the

function of the operator control. The blade

turns when the engine is running.

• Your lawn mower is equipped with an

operator presence control bar which

requires the operator to be positioned

behind the lawn mower handle to start

and operate the lawn mower.

TO ADJUST CU'I'FING HEIGHT

Raise wheels for low cut and lower

wheels for high cut, adjust cutting height

to suit your requirements. Medium

position is best for most lawns.

•To change cutting height, squeeze

adjuster lever toward wheel. Move

wheel up or down to suit your require-

ments. Be sure all wheels are in the

same setting.

NOTE: Adjuster is properly positioned

when plate tab inserts into hole in lever.

Also, 9-position adjusters (if so equipped)

allow lever to be positioned between the

plate tabs.

PlateTab

LowerWheels forHighCutt...._L__

RaiseWheels forLowCut

TO CONVERTTO DISCHARGING

MOWER

Your mower is shipped ready to be used

as a mulcher. To convert to bagging or

discharging:

•Lift discharge guard and remove

mutcher plate.

• Mower can now be used for side

discharge or optional grass catcher can

be attached,

• To return to mulching operation, simply

reinstall mulcher plate as shown.

•kCAUTION: Do not run your lawn

mower without discharge guard, ap-

proved grass catcher or mulcher plate in

place.

Housing

opening

Mulchplate Hinge

,ab

BEFORE STARTING ENGINE

ADD OIL

Your lawnmower is shipped without oil in

the engine. Engine holds 20 oz. of oil.

For type and grade of oil to use, see

"ENGINE" in Maintenance section of this

manual.

1. Be sure lawnmower is level and area

around oil fill is clean.

2. Remove engine oil cap and fill to the

full line on the dipstick. Pour oil slowly.

Do not over fill.

NOTE: Allow oil to settle down into engine

for accurate reading. To read proper level,

tighten engine oil cap, then remove it to

read the dipstick.

3. Reinstall engine oil cap and tighten.

•Check oil level before each use. Add

oil if needed. Fill to full line on dipstick.

•Change the oil after every 25 hours of

operation or each season. You may

need to change the oil more often

under dusty, dirty conditions.

ADD GASOLINE

•Fillfuel tank. Use fresh, clean, regular

unleaded gasoline with aminimum of

87 octane. Do not mix oil with gaso-

line. Purchase fuel in quantities that

can be used within 30 days to assure

fuel freshness.

_,WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

-using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information, Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

_1,CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

Engineoilcap Gasolinefiller

cap

TO START ENGINE

NOTE: Due toprotectivecoatingson the

engine,asmallamountof smokemay be

presentduringthe initialuseofthe

product and shouldbe considered

normal.

I. To starta coldengine,pushpdmsr

three (3) timesbefore tryingtostart.

Use a firm push. This step is not

usually necessary when startingan

engine which has already run for a

few minutes.

2. Hold operator presencecontrolbar

down to the handleand pull starter

handle quickly. Do not allow starter

rope to snap back.

TO STOP ENGINE

• To stop engine,release operator

presencecontrolbar.

NOTE: Incoolerweatheritmay be

necessarytorepeat pdmingsteps.In

warmerweather over pdmingmay cause

flooding and enginewillnotstart. Ifyou

do flood engine,wait a few minutes

beforeattemptingtostartand do not

repeatpdmingsteps.

_i=¸ \,

MOWINGTIP$

• Under certain conditions, such as very

tall grass, it may be necessary to raise

the height of cut to reduce pushing

effort and to keep from overloading the

engine and leaving clumps of grass

clippings, it may also be necessary to

reduce ground speed and/or run the

lawn mower over the area a second

time.

•For extremely heavy cutting, reduce the

width of cut by overlapping previously

cut path and mow slowly.

•For better grass bagging and most

cutting conditions, the engine speed

should be set in the fast position.

•For side discharge lawn mowers,

cutting in a counter-clockwise direction,

starting at the outside of the area to be

cut, spreads grass clippings more

evenly and puts less load on the

engine. To keep clippings off of

walkways, flower beds, etc., make the

first cuts in a clockwise direction.

•Pores in cloth grass catcherS can

become filled with dirt and dust with

use and catchers will collect less grass.

To prevent this, regularly hose catcher

off with water and let dry before using.

•Keep top of engine around starter clear

and clean of grass clippings and chaff.

This will help engine air flow and

extend engine life.

MULCHING MOWINGTIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. See "Cleaning" in

MAINTENANCE section of this manual.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

•Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the eerly

attemoon. At this time the grass has

dried and the newly cut area will not be

exposed to the direct sun.

•For best results, adjust the lawn mower

cutting height so that the lawn mower

cuts off only the top one-third of the

grass blades. If the lawn is overgrown it

will be necessary to raise the height of

cut to reduce pushing effort and to keep

from overloading the engine and

leaving clumps of mulched grass. For

extremely heavy mulching, reduce your

width of cut by overlapping previousF/

cut path and mow slowly. ,

•Certain types of grass and grass

conditions may require that an area be

mulched asecond time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

•Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE ERVICE DATES

Checkfor Loose Fssteners _I_

Cksan/mspectGrass Catcher

(if Equipped) I_ ll/ I1_

MClean Lawn Mower li/ ll_

O Clean Under Ddve Cover

Power- Propelled Mowers) tl_

Check ddve belt/pulleys

E Power-Plooelled Mowers) I_

ChecWSharpen/Replace Blade _ =p

Lubdcatlon Chart _I1_

Cle._nSette_//Recha •

Electdc Start Mow_'_ fl_ I/4

ECheck Sn_ne Oil Levet

N ChangeEngineOII 1/t_

GClean Air Filter I_' =

I Inspect Muffler ,t/'

NClean or Rel_ace Spark Plug t/

E ReplaceAirFilterPaperCartridge 1/2

1. Changemore oftenwhenoperatJr_ u_de:a himW_or mh_ghambienl Dmperslures.

2-Se_ce mornoitonwhenoperating indirtycr duslycondJ_ons,

3-Repk=cebladesmo_eoftenwhen mowingIn sandysoil,

4. Charge48 bournat end ol season,

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does

not cover items that have been subjected

to operator abuse or negligence. To

receive full value from the Warranty,

operator must maintain mower as

instructed in this manual

Some adjustments will need to be made

periodically to propedy maintain your

unit.

All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each

season.

•Once a year, replace the spark plug,

clean or replace air filter element and

check blade for wear. A new spark

plug and clean/new air filter element

assures proper air-fuel mixture and

helps your engine run batter and last

longer.

•Follow the maintenance schedule in

this manual.

BEFORE EACH USE

1. Check engineoil level.

2. Checkfor loosefasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRI-

CATION CHART").

LUBRICATION CHART

_Nheel adjuster

dl _Brak'e spring

bracket

(_Handle bracket

mounting pin

(_ Refer to maintenance "Engine" section.

Spray lubricant

IMPORTANT: Do not oil or grease

plastic wheel beadngs, viscous lubri-

cants will attract dust and dirt that will

shorten the life of the self-lubdcating

bearings, if you feel they must be

lubdcated, use only a dry, powdered

graphite type lubricant sparingly.

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