Craftsman 917.98636 Bedienungsanleitung

LAWN TRACTOR

24 HP,*42" Mower

Electric Start

Automatic Transmission

Model No.

917.98636

Operator's Manual

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this manual.

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

SEARS Craftsman Help Line

5 am - 5 pm, Mon - Sat

* The power rating as declared by the engine manufacturer is the

average gross power output at the specified RPM of a typical

production engine for the engine model measured using SAE

Standards for engine gross power. Please refer to the engine

manufacturer for details

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

586027826

TABLE OF CONTENTS

WARRANTY

Warranty................................................2

Safety Rules..........................................3

Product Specifications...........................6

Assembly/Pre-Operation .......................7

Operation.............................................10

Maintenance Schedule........................17

Maintenance........................................17

Service and Adjustments.....................22

Storage................................................28

Troubleshooting...................................29

CRAFTSMAN FULL WARRANTY

TWO YEARS ON RIDING EQUIPMENT

When operated and maintained according to all supplied instructions, Warranty will also

cover defects in material and workmanship of the Frame and Front Axle for five years from

the date of purchase

This warranty covers ONLY defects in material and workmanship. Sears will NOT

pay for:

• Expendable items that become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairsnecessarybecauseofoperatornegligence,includingbutnotlimitedto,electrical

and mechanical damage caused by improper storage, failure to use the proper grade

andamountof engineoil,failure tokeepthe deckclearof flammabledebris,or failureto

maintain the riding equipment according to the instructions contained in the operator’s

manual.

• Engine(fuel system) cleaning orrepairs caused by fueldetermined to becontaminated

or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

All riding equipment and battery warranty coverage is void if this product is ever used for

commercial or rental purposes.

This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

I. GENERAL OPERATION

• Read,understand,andfollowallinstruc-

tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clearthe area of objectssuch as rocks,

toys, wire, etc., which could be picked

up and thrown by the blades.

• Be sure the area is clear of bystanders

beforeoperating. Stopmachineifanyone

enters the area.

• Never carry passengers.

• Donotmowinreverseunlessabsolutely

necessary. Alwayslookdownandbehind

before and while backing.

• Neverdirectdischargedmaterialtoward

anyone. Avoid discharging material

against a wall or obstruction. Material

may ricochet back toward the operator.

Stop the blades when crossing gravel

surfaces.

• Do not operate machine without the en-

tire grass catcher, discharge chute, or

othersafetydevicesinplaceandworking.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to

cometoacompletestopbeforecleaning

themachine,removingthegrasscatcher,

or unclogging the discharge chute.

• Operatemachineonlyindaylightorgood

artificial light.

• Donot operate themachine whileunder

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Useextracarewhenloadingorunloading

the machine into a trailer or truck.

• Alwaysweareyeprotectionwhenoperat-

ing machine.

• Data indicates that operators, age 60

years and above, are involved in a large

percentageofridingmower-relatedinju-

ries. These operators should evaluate

their ability to operate the riding mower

safelyenoughtoprotectthemselvesand

others from serious injury.

• Followthemanufacturer’srecommenda-

tionforwheelweightsorcounterweights.

• Keep machine free of grass , leaves or

otherdebrisbuild-upwhichcantouchhot

exhaust / engine parts and burn. Do not

allow the mower to plow leaves or other

debris which can cause build-up to oc-

cur. Clean any oil or fuel spillage before

operating or storing the machine. Allow

machine to cool before storage.

DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

WARNING: Inordertopreventacciden-

tal starting when setting up, transporting,

adjusting or making repairs, always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

whenona slope. Tooheavyof aload,while

on a slope, is dangerous. Tires can lose

traction with the ground and cause you to

lose control of your tractor.

WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer and

birth defects or other reproductive harm.

WARNING:Batteryposts,terminalsand

related accessories contain lead and lead

compounds,chemicalsknowntotheStateof

Californiato causecancer and birthdefects

or other reproductive harm. Wash hands

after handling.

SAFETY RULES

II. SLOPE OPERATION

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Operation

on all slopes requires extra caution. If you

cannotbackuptheslopeorifyoufeeluneasy

on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Donotmowonwetgrass.Tiresmaylose

traction.

Always keep the machine in gear when

goingdownslopes.Donotshifttoneutral

and coast downhill.

• Avoid starting, stopping, or turning on a

slope. Ifthetireslosetraction, disengage

the blades and proceed slowly straight

down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine

withgrasscatchersorotherattachments;

they can affect the stability of the ma-

chine. Do no use on steep slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

III. CHILDREN

WARNING: CHILDREN CAN BE INJURED

BY THIS EQUIPMENT. The American Acade-

my of Pediatrics recommends that children

be a minimum of 12 year of age before op-

erating a pedestrian controlled lawn mower

and a minimum of 16 years of age before

operating a riding lawn mower.

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area

andinthewatchfulcareofaresponsible

adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Nevercarrychildren,evenwiththeblades

shutoff. Theymayfalloffandbeseriously

injured or interfere with safe machine

operation.Childrenwhohavebeengiven

ridesinthepastmaysuddenlyappearin

themowing area foranother ride andbe

runoverorbackedoverbythemachine.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Towonly with amachine that hasa hitch

designedfortowing.Donotattachtowed

equipment except at the hitch point.

• Followthemanufacturer’srecommenda-

tionforweightlimitsfortowedequipment

and towing on slopes.

• Never allow children or others in or on

towed equipment.

• Onslopes,theweightofthetowedequip-

mentmaycauselossoftractionandloss

of control.

• Travelslowly andallowextradistance to

stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age,useextremecareinhandlinggasoline.

Gasoline is extremely flammable and the

vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

theengine running.Allow engine tocool

before refueling.

• Never fuel the machine indoors.

• Neverstorethemachineorfuelcontainer

where there is an open flame, spark, or

pilot light such as on a water heater or

other appliances.

• Never fill containers inside a vehicle or

on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

SAFETY RULES

• Remove gas-powered equipment from

the truck or trailer and refuel it on the

ground.Ifthisisnotpossible,thenrefuel

suchequipmentwithaportablecontainer,

rather than from a gasoline dispenser

nozzle.

• Keep the nozzle in contact with the rim

of the fuel tank or container opening at

alltimesuntil fuelingiscomplete. Donot

use a nozzle lock-open device.

• Iffuelisspilledonclothing,changecloth-

ing immediately.

• Neveroverfillfueltank.Replacegascap

and tighten securely.

GENERAL SERVICE

• Neveroperatemachineinaclosedarea.

• Keepallnutsandboltstighttobesurethe

equipment is in safe working condition.

• Maintainorreplacesafetyandinstruction

labels, as necessary.

• Be sure the area is clear of bystanders

beforeoperating. Stopmachineifanyone

enters the area.

• Never carry passengers.

• Donotmowinreverseunlessabsolutely

necessary.Alwayslookdownandbehind

before and while backing.

• Never carry children, even with the

blades shut off. They may fall off and

beseriouslyinjuredorinterferewithsafe

machine operation. Children who have

beengivenridesinthepastmaysuddenly

appear in the mowing area for another

ride and be run over or backed over by

the machine.

• Keep children out of the mowing area

andinthewatchfulcareofaresponsible

adult other than the operator.

• Nevertamperwithsafetydevices.Check

their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillageandremoveanyfuel-soakedde-

bris. Allowmachinetocoolbeforestoring.

• If you strike a foreign object, stop and

inspectthemachine.Repair,ifnecessary,

before restarting.

• Never make any adjustments or repairs

with the engine running.

• Checkgrasscatchercomponentsandthe

discharge chute frequently and replace

withmanufacturer’srecommendedparts,

when necessary.

• Mowerbladesaresharp. Wraptheblade

or wear gloves, and use extra caution

when servicing them.

• Checkbrakeoperationfrequently. Adjust

and service as required.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Mowupand downslopes(15° Max),not

across.

• Choose a low ground speed so that you

will not have to stop or shift while on the

slope.

• Avoid starting, stopping, or turning on a

slope. Ifthetireslosetraction, disengage

the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengageblades, shiftintoreverse and

back down slowly.

• Donot turn onslopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

• Whenloadingorunloadingthismachine,

do not exceed the maximum recom-

mended operation angle of 15°.

SAFETY RULES

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining,

caring for and using your tractor.

• Follow instructions under “Maintenance”

and “Storage” sections of this manual.

• Wear proper Personal Protective Equip-

ment(PPE)whileoperatingthismachine,

including(ata minimum)sturdyfootwear,

eye protection, and hearing protection.

Do not mow in shorts and/or open toed

footwear.

• Alwaysletsomeoneknowyouareoutside

mowing.

WARNING: Thistractorisequippedwith

an internal combustion engine and should

not be used on or near any unimproved

forest-covered, brush-covered or grass-

covered land unless the engine’s exhaust

system is equipped with a spark arrester

meeting applicable local or state laws (if

any). If a spark arrester is used, it should

be maintained in effective working order by

the operator.

InthestateofCaliforniatheaboveisrequired

bylaw(Section4442oftheCaliforniaPublic

Resources Code). Other states may have

similar laws. Federal laws apply on federal

lands. A spark arrester for the muffler is

availablethroughyournearestSearsservice

center (See REPAIR PARTS manual).

CONGRATULATIONS onyourpurchaseof

a new tractor. It has been designed, engi-

neeredandmanufacturedtogiveyouthebest

possible dependability and performance.

Shouldyouexperienceanyproblemyoucan-

noteasilyremedy,pleasecontactaSearsor

otherqualifiedservicecenter. Wehavecom-

petent,well-trainedrepresentativesandthe

proper tools to service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the “SAFETY RULES”.

PRODUCT SPECIFICATIONS

Gasoline Capacity

and type: 2.5 Gallons/9,46 L

Regular Unleaded†

Power Rating*: 17,9 KW @ 3600 RPM

Oil Type:

(API: SG-SL) SAE 30 (above 32°F/0°C)

SAE 5W30 (below 32°F/0°C)

Oil Capacity: W/ Filter: 64 Oz./1,96L

W/out Filter: 60 Oz./1,77 L

Spark Plug: XC12YC

(Gap: .030" / 0,76 mm)

Charging System: 16 amps @ 3600 RPM

Battery: Amp/Hr: 28

Min. CCA: 230

Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs./62-75 Nm

* The power rating as declared by the engine manufac-

tureristheaveragegrosspoweroutputatthespecified

RPMofatypicalproductionenginefortheenginemodel

measuredusingSAEStandardsforenginegrosspower.

Please refer to the engine manufacturer for details.

†Gasoline containing up to 10% ethanol (E10) is

acceptable for use in this machine. The use of

any gasoline exceeding 10% ethanol (E10) will

void the product warranty.

Key(s)

Slope Sheet BatteryKeys

(2) Hex Bolts

(2) Nut Keps

UNASSEMBLED PARTS

ASSEMBLY/PRE-OPERATION

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes are listed.

(1) 1/2" wrench Tire pressure gauge

(2) 7/16" wrenches Utility knife

Pliers

When right or left hand is mentioned in this

manual,itmeanswhenyouareintheoperating

position(seatedbehindthesteeringwheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts cartons from carton .

• Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

• Check for any additional loose parts or

cartons and remove.

TO CHECK BATTERY

1. Lift seat to raised position.

NOTE:If this battery isput into service after

month and year indicated on label (label is

located between terminals) charge battery

forminimumofonehourat6-10amps.(See

"BATTERY" in Maintenance section of this

manual for charging instructions).

• Forbatteryandbatterycableinstallation

see "REPLACING BATTERY" in the

"Service and Adjustments" section in

this manual.

Label

BEFORE REMOVING TRACTOR

FROM SKID

TO ADJUST SEAT

• Sit in seat.

• Liftupadjustmentlever(A)andslideseat

until a comfortable position is reached

which allows you to press clutch/brake

pedal all the way down.

• Release lever to lock seat in position.

CHECK TIRE PRESSURE

Thetiresonyourtractorwereoverinflatedat

the factory for shipping purposes. Correct

tire pressure is important for best cutting

performance.

• Reduce tire pressure to PSI shown on

tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing

shouldbeproperlyleveled. See“TOLEVEL

MOWER” in the Service and Adjustments

section of this manual.

✓CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

✓Allassemblyinstructionshavebeencom-

pleted.

✓No remaining loose parts in carton.

✓Battery is properly prepared and

charged.

✓Seatisadjustedcomfortablyandtightened

securely.

✓All tires are properly inflated. (For ship-

pingpurposes,the tireswereoverinflated

at the factory).

✓Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

✓Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

✓Check wiring. See that all connections

are still secure and wires are properly

clamped.

✓Before driving tractor, be sure freewheel

control is in “transmission engaged”

position (see “TO TRANSPORT” in the

Operation section of this manual).

Whilelearninghowtouseyourtractor,payex-

traattentiontothefollowingimportantitems:

✓Engine oil is at proper level.

✓Fueltankisfilledwithfresh,clean,regular

unleaded gasoline.

✓Become familiar with all controls, their lo-

cationandfunction. Operatethembefore

you start the engine.

✓Be sure brake system is in safe operating

condition.

✓ Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

✓Itisimportanttopurgethetransmissionbefore

operating your tractor for the first time. Fol-

lowproperstartingandtransmissionpurging

instructions(See“TOSTARTENGINE”and

“PURGETRANSMISSION”intheOperation

section of this manual).

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing

motion and mower blade drive belts in the

ServiceandAdjustmentssectionofthisman-

ual. Verifythatthebeltsareroutedcorrectly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

checktoseethatthebrakeisoperatingprop-

erly. See“TOCHECKBRAKE”intheService

and Adjustments section of this manual.

NOTE: Youmaynow roll yourtractor off the

skid. Continue using the instructions that

follow to remove the tractor from the skid.

WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Raise attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Placefreewheelcontrolin"transmission

disengagedposition"(See“TOTRANS-

PORT” in the Operation section of this

manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector

shield up against tractor.

Continue with the instructions that follow.

OPERATION

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

DANGER, KEEP HANDS

AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

BATTERY REVERSE FORWARD

FAST SLOW

ENGINE ON

ENGINE OFF

FUEL

CHOKE

MOWER HEIGHT

REVERSE NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH ENGAGED

PARKING BRAKE

IGNITION SWITCH

ATTACHMENT

CLUTCH DISENGAGED

ENGINE START MOWER LIFT

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

REVERSE

OPERATION

SYSTEM (ROS)

LIGHTS ON CLUTCH/BRAKE

PEDAL

CRUISE CONTROL

KNOW YOUR TRACTOR

READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to

raise and lower the mower or other attach-

ments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking the

tractor and starting the engine.

brake pedal into the brake position.

(D) THROTTLE/CHOKE CONTROL -

Used for starting and controlling engine

speed.

(E) ATTACHMENT CLUTCH SWITCH -

Used to engage the mower blades or other at-

tachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM

(ROS) "ON" POSITION - Allows operation

of mower or other powered attachment

while in reverse.

(H) LIGHT SWITCH - Turns the headlights

on and off.

(J) CRUISE CONTROL LEVER - Used to

set forward movement of tractor at desired

speed without holding the forward drive

pedal.

(K) FORWARD DRIVE PEDAL - Used for

forward movement of tractor.

(L) REVERSE DRIVE PEDAL - Used for

reverse movement of tractor.

(M) FREEWHEEL CONTROL - Disen-

gages transmission for pushing or slowly

towing the tractor with the engine off.

(P) SERVICE REMINDER/HOUR METER

- Indicates when service is required for the

engine and mower.

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