Craftsman 944.360440 Bedienungsanleitung

Owner's Manual

£RAFTSMAN"

6.0, HORSEPOWER

MULTI-CUT

ROTARY LAWN MOWER

Model No.

944.360440

• Safety

•Assembly

• Operation

•Maintenance

•Repair Parts

CAUTION:

Read and follow.all

Safety Rules and Instructions

before operating this equipment

Sears Canada, Inc., Toronto, Ontario M5B 2B8

Warranty

Safety Rules

Assembly

Operation

Maintenance Schedule

Maintenance

Product Specifications 10

Service and Adjustments 12

4 Storage 13

5 Troubleshooting 15

9 Repair Parts 18

9 Parts Ordering Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN power mower

For Two years from date of purchase Sears Canada, Inc. will repair or replace at Sears

option free of charge parts which are defective as a result of material or workmanship.

COMMERCIAL OR RENTAL USE:

Warranty on Power Mower (Gas) will be ninety (90) days from date of purchase if used

for commercial or rental purposes.

This Warranty does NOT cover:

•Pre-delivery set-up.

•Expendable items which become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

•Repairs necessary because of operator abuse or negligence, including bent

crankshafts and the failure to maintain the equipment according to the instructions

contained in the owner's manual.

Warranty service is available by returning the Craftsman Power Mower to the nearest

Sears Service Centre/Department in Canada. This warranty applies only while this

product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit legal

rights you may have but shall run concurrently with applicable provincial legislation.

Furthermore; some provinces do NOT allow limitation on how long an implied warranty

will last so the above limitations may not applyto you.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

Safety standards require operator

presence controls to minimize the

risk Ofinjury. Your unit is equipped

with such controls. Do not attempt to

defeat the function of the operator

presence controls under any

circumstances.

TRAINING:

•Read this operator's manual carefully.

Become familiar with the controls and

know how to operate your mower

properly. Leam how to quickly stop

mower.

•Do not allow children to use your mower.

Never allow adults to use mower without

proper instructions.

•Keep the area of operation clear of all

persons, especially small children and

pets.

•Use mower only as the manufacturer

intended and as described in this

manual.

•Do not operate mower if it has been

dropped or damaged in any manner.

Always have damage repaired before

using your mower.

•Do not use accessory attachments that

are not recommended by the manufac-

turer. Use of such attachments may be

hazardous.

•The blade turns when the engine is

running.

PREPARATION:

•Always thoroughly check the area to be

mowed and clear it of all stones, sticks,

wires, bones, and other foreign objects.

These objects will be thrown by the

blade and can cause severe injury.

•Always wear safety glasses or eye

shields when starting and while using

2 your mower.

• Dressproperly.Do not operate mower

when barefootor weadngopen sandals.

Wear onlysolidshoes with goodtraction

when mowing.

•Check fuel tank before starting engine.

Do not fill gas tank indoors, when the

engine is running or when the engine is

hot. Allow the engine to cool for several

minutes before filling the gas tank. Clean

off any spilled gasoline before starting

the engine.

•Always make wheel height adjustments

before starting your mower. Never

attempt to do this while the engine is

running.

•Mow only in daylight or good artificial

light.

OPERATION:

•Keep your eyes and mind on your

mower and the area being cut. Do not let

other interests distract you.

•Do not mow wet or slippery grass. Never

run while operating your mower. Always

be sure of your footing -- keep a firm

hold on the handles and walk.

•Do not put hands or feet near or under

rotating pads. Keep clear of the dis-

charge opening at all times.

•Always stop the engine whenever you

leave or are not using your mower, or

before crossing ddveways, walks, roads,

and any gravel--covered areas.

•Never direct discharge of matedal

toward bystanders nor allow anyone

near the mower while you are operating

it.

•Before cleaning, inspecting, or repaidng

your mower, stop the engine and make

absolutely sure the blade and all moving

pads have stopped. Then disconnect the

spark plug wire and keep it away from

the spark plug to prevent accidental

starting.

• Do not continue to run your mower if you

hit a foreign object. Follow the procedure

outlined above, then repair any damage

before restarting and operating you

mower.

•Do not change the governor settings or

overspeed the engine. Engine damage

or personal injury may result.

•Do not operate your mower if it vibrates

abnormally. Excessive vibration is an

indication of damage; stop the engine,

safely check for the cause of vibration

and repair as required.

•Do not run the engine indoors. Exhaust

fumes are dangerous.

•Never cut grass by pulling the mower

towards you. Mow across the face of

slopes, never up and down or you

might lose your footing. Do not mow

excessively steep slopes. Use caution

when operating the mower on uneven

terrain or when changing directions

maintain good footing.

•Never operate your mower without

proper guards, plates, grass catcher or

other safety devices in place.

MAINTENANCE AND STORAGE:

•Check the blade and the engine

mounting belts often to be sure they are

tightened properly.

•Check all belts, nuts and screws at

frequent intervals for proper tightness to

be sure mower is in safe working

condition.

•Keep all safety devices in place and

working.

•To reduce fire hazard, keep the engine

free of grass, leaves or excessive

grease and oil.

•Check grass catcher often for deteriora-

tion and wear and replace wom bags.

Use only replacement bags that are

recommended by and comply with

specifications of the manufacturer of

your mower.

• Always keep a sharp blade on your

mower.

• Allow engine to cool before stodng in

any enclosure.

•Never store mower with fuel in the tank

inside a building where fumes may

reach an open flame or an ignition

soume such as ahot water heater,

space heater, clothes dryer, etc.

ALook for this symbol to point out

important safety precautions. It means

CAUT-IONll! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

FAICAU.TION: ' Always disconnect.spark.

ug wmreano place wire where ,t cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs.

_CAUTI. O.N: .Do.not o_rate this mower ,withoutthe d'Lschargeguard or an entire apl?mved

grass catcner .1 pace. tnose guaras are for your protectionand are required by the American

National Standards Instituteand Consumer Products Safety Commission.

ACAUTION: Disconnect spark plugwire from spark plug and place wire where itcannot

come in contact with plug.

Reed these instructionsand this manual in its

entiretybefore you attempt to assembleor

operate your new lawn mower.

IMPORTANT: This lawn mower is shipped

WITHOUT OIL OR GASOLINE in the engine.

Your new lawn mower has been assembled

at the factorywith the exception of those parts

left unassombied for shipping puqooses. All

pads such as nuts,washers, belts, etc.,

necessary to complete the assembly have

been placed in the pads bag. To ensure safe

and proper operation of your lawn mower, all

pads and hardware you _rnble must be

tightened securely. Use the correcttools as

necessary to ensure proper tightness.

TO REMOVE LAWN MOWER FROM

CARTON

•Remove loose parts included with mower.

•Cut down two end comers of carton and

lay end panel down flat.

•Remove all pacldng materials except

paddng between upper and lower handle

and padding holding operator presence

control bar to upper handle.

•Roll lawn mower out of carton and check

carton thoroughlyfor additional loose parts.

HOWTO SET UPYOUR LAWN MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handles carefullyso as

not to pinch or damage control cables.

•Raise lower handle section to operating

potion and squeeze the bottom ends of

lower handle towards each other until the

pin in handle can be inserted into one of

thethreeheightadjustmentholes.

•Remove protective padding, raise upper

handesectionintoplace on lowerhandle

and tighten both handle knobs.

•Remove any pacldng material from around

control bar.

•Your handles may be adjusted for your

mowing comfort. Refer to Service and

Adjustments section of this manual.

3-Position

handle pin

adjustment /

bracket

Operator presence

control bar

Lift

Mowing

Lower position

TO ASSEMBLE GRASS CATCHER

•Put grass catcher frame intograss bag with

dgidpart of bag on tha bottom. Make,sum

the frame handle is outside of the bag top.

•Slip vinyl bindings over frame.

NOTE: Ifvinyl bindingsare too stiff,holdthem

inwarm water fora few minutes, ffbag gets

wet, let itdry before using.

ACAUTION: Do not runyour lawn mower

without mulcher plug in place or approved

clippingdeflectoror grass catcher in place.

Never attempt to operate the lawn mower

with the rear door removed or propped open.

frCaatrnC;e_--_L'_ _

Frame

opening

TO INSTALL A'rrACHM_rrs

Your lawn mower was shipped reedy to be

used as a mulcher. To convert to bagging or

discha@ng, see =TO CONVERT MOWER"

inthe OPERATION seclionof this manual.

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN

MOWER. Compare the illustrationswith your lawn mower to familiarize yourselfwith the _

locationofvarious controlsand adjustments. Save this manual for futurereference.

Throe=ymbob mw appearonyourIron mow="orinlitB.ature=UpldiedwithIhe_ _ _ _

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

Engine zone control cable Operator presence control bar

Starter handle

Grass catcher

Handle knob

Engine oil

capw/

dipstick

Gasoline cap Housing

Mulcher

door

IMPORTANT:. This lawn mower isshipped

WITHOUT OIL OR GASOLINE in the engine. Wheal adjuster

(on each wheel)

MEETS CPSC SAFETY REQUIREMENTS

Sears rotaw walk-behind powor lawn mowers conformto the safety standards ofthe American

National Standards Instituteand the U.S. Consumer ProductSafety Commission. The blade

turnswhentheengineisrunning.

Operator preNnce control ber -must be

heUdowntothehand_totortthee_j_e.

Relaasetostoptheengine.

Primer -pumps addtional fuel from the

carburetor to the cylinderfor use when

sta_g a colde_ne.

Starter handle -used for startingthe er_.

[_] The operation of any lawn

mower can result in foreign

objects thrown into the eyes,

which can result in severe eye damage.

Always wear safety glasses or eye shields

while operating your lawn mower or

performing any adjustments or repairs.

We recommend a wide vision safety mask

over spectacles or standard safety

glasses.

HOWTO USEYOUR LAWN MOWER

ENGINE SPEED

The engine speed was set at the factory

for optimum performance. Speed is not

adjustable,

ENGINE ZONE CONTROL

ACAUTION: Federal regulations require

an engine control to be installed on this

lawn mower in order to minimize the risk

of blade contact injury. Do not under any

circumstances attempt to defeat the

function of the operator control. The blade

turns when the engine is running.

• Your lawn mower is equipped with an

operator presence control bar which

requiresthe operator to be positioned

behind the lawn mower handle to start and

operate the lawn mower.

TO ADJUST CUTnNG HEIGHT

• Raise wheels for lowcut and lower wheels

forhighcut

• Adjustcutting height to suityour require-

ments. Medium positionis best for most

lawns.

•To change cuttingheight,squeeze adjuster

levertoward wheel. Move wheel up or

downto suit your requirements. Be sure all

wheels aro in the same sstlJng.

NOTE: Adjuster is prepedy positioned

when plate tab inserts into hole in lever.

Also, 9-position adjusters (if so equipped)

allow lever to be positioned between the

plate tabs. Plate Tab

Lower Wheels for High Cut _j_

Raise Wheels for Low Cut

TO CONVERT MOWER

Your lawn mower was shipped ready to

be used as amulcher. To convert to

bagging or discharging:

REAR BAGGING

•Lift rear door of the lawn mower and

place the grass catcher frame hooks

onto the door pivot pins.

•To convert to mulching or discharging

operation, remove grass catcher and

close rear door.

Pivot pins

SIDE DISCHARGING

•Rear door must be closed.

•Open mulcher door and install dis-

charge deflector under guard as

shown.

•Mower is now ready for discharging

operation.

•To convert to mulching or bagging

operation, discharge deflector must be

removed and mulcher door must be

closed.

"SIMPLE STEPS TO REMEMBER

WHEN CONVERTING YOUR LAWN

MOWER

FOR MULCHING -

• Rear door closed.

•Mulcher door closed.

FOR REAR BAGGING -

• Grass catcher installed.

•Mulcher door closed.

FOR SIDE DISCHARGING -

•Rear door closed.

• Side discharge deflector installed.

ACAUTION: Do not run your lawn

mower without rear door closed or

approved grass catcher in place. Never

attempt to operate the !awn mower with

the rear door removed or propped open.

_lchsr door

Open

mulchq

door

Discharge

deflector

BEFORE STARTING ENGINE

OIL

Your lawn mower is shipped wiff_ut oil in the

engine.

•Be sure mower is level and area around oil

fillis dean.

•Remove engine oil cap and fillto the full

H_ _ tbaQ_stlok.

NOTE: Allow oil to settle down into engine

for accurate dipstick reading.

•Engine holds 20 ozs. of oil. Fortype and

grade of oil to use, see "ENGINE" in

Maintenance section of this manual.

•Pour oil slowly. Do not over fill.

•Check oillevel before each use. Add oil if

needed. Fillto full line on dipstick.

•To read proper level, tighten engine oil cap

each time.

•Reinstall engine oil cap and tighten.

• Change the oil after even] 25 hours of

operation or each season. You may need

to change the oil more often under dusty,

dirty cona_dJons.

ADD GASOLINE

NOTE: Before filling fuel tank, remove and

discard the debris plug that is inside the

tank.

•Fillfueltank. Usefresh,clean,regular

unleadedgasolinewitha minimumof 87

octane. Do not mixoil withgasoline.

Purchasefuelin quantitiesthatcan be used

within30 daystoassurefuelfrestmess.

WARNING: Experience ina_ates that

alcohol blended fuels (called gesohol or

usingethanolorme'a'_lol)canattract

moisturewhich leads to separation and

formation of acids during storage. Ack_ gas

can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptJ_ before

storage of 30 days or longer. Drain the gas

tank, start the engine and let itrun untilthe

fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage

Instructionsfor additional information. Never

use engine or cadouretorcleaner products in

the fuel tank or permanent damage may

occur.

_CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

Spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

Gasoline filler cap cap

(Discard

debris plug

inside)

TO START ENGINE

•To start a cold engine, push primer three

(3) times before tryingto strut. Use afirm

push. This step is not usuallynecessary

when starting an engine which has

already run for a few minutes.

•Hold operator presence control bar down

to the handle and pull starter handle

quickly. Do not allow starter rope to snap

back.

•To stop engine, release operator presence

control bar.

NOTE.: In cooler weather it may be

necessary to repeat pdming steps. In

warmer weather over priming may cause

flooding and engine will not start. If you

do flood engine, wait a few minutes

before attempting to start and do not

repeat priming steps.

MOWING TIPS

•Under certain conditions, such as very

tall grass, it may be necessary to raise

the height of cut to reduce pushing

effort and to keep from ovedoading the

engine and leaving clumps of grass

clippings. It may also be necessary to

reduce ground speed and/or run the

lawn mower over the area a second

time.

•For extremely heavy cutting, reduce the

width of cut by overlapping previously

cut path and mow slowly.

• For better grass bagging and most

cutting conditions, the engine speed

should be set in the fast position.

•Pores in cloth grass catchers can

become tilled with dirt and dust with use

and catchers will collect less grass. To

prevent this, regularly hose catcher off

with water and let dry before using.

•Keep top of engine around starter clear

and clean of grass clippings and chaff.

This will help engine air flow and

extend engine life.

MULCHING MOWING TIPS

IMPORTANT: Forbsst performance, keep

mower housing free of built-upgrass and

trash. See =Cleaning" in Maintenance section

of this manual.

•The special mulchingblade will recut the

grass clippings many times and reduce

them insize so that as they fail ontothe

lawn they willdisperse intothe grass and

not be noticed. Abo, the muk:t._ grass

willbiodegrade quicidyto provide nutrients

forthe lawn. Always mulchwith your

highest engine (blade) speed as this will

providethe best recuttingactionof the

blades.

•Avoid cuttingyour lawn when it is wet Wet

grass tends to form clumps and interferes

with the mulchingaction. The best time to

mow your lawn is the early aftemoon. At

thislime the grass hasd_ and the newly

cut area willnot be exposed to the direct

sun.

• Forbest results,adjustthe lawn mower

cuttingheight so that the lawn mower cuts

off only the top one-thirdof the grsss

blades. Ifthelawn is overgrownit Willbe

necessan] to ralaethe height ofcut to

reduce pushing effortand to keep from

overloading the engine and leaving

clumps of mulched grass. For extremely

heaWmulching,reduce your widthof cut

by overlapping previouslycut"path and

mow slowly.

• Certaintypesofgrassand grasscondi-

tionsmay requirethatan area bemulched

a secondlimatocompletelyhidethe

clippings.Whendoinga sscend cut,mow

acrossorperpendiculartothefiratcutpath.

•Changeyourcuttingpattemfromweekto

week. Mow northtosouthonewsskthen

changetoeasttowestthe nextweek. This

willhelppreventmattingand grairu'ngof

the lawn.

AsYouCOMPLETE 0_ _ _ _ O_

REGULARSERVICE /_._ERVICE DATES

CheckforLooseFasteners _ill

Clean/InspectGrasSCatcher

M Clean Lawn Mower

CleanUnderDriveCover

(Power-Propelled MowerS) 9/

W Check drive belt/pulleys

(Power-PropelledMowers)

RCheck/Sharpen/Replace Blade :_

LubricationChart _/

Clean Battery/Recharge

IElectric StartMowersII/' I/'4 ,,

NE Check Er_jine Oil Level _pg

Change Engine Oil I/1.2

G Clean Air Filter I_ 2

I InspectMuffler

NCleanor ReplaceSparkPlug

ReplaceAirFilterPaperCartridge I_2

1- Changemoreoltenwhenoperatingundera heavy loadorin highambienttemperatureS.

2 - Sewice morn oftenwhen operatingIn dirty_- dustycondlUons.

3 - Replacebladesmorn oftenwhen mowklgIn sandysoil

4. Ch_uge48 hoursat end otseason.

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator must

maintain mower as instructed in this

manual.

Someadjustments will need to be made

periodically to propedy maintain your unit.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year, replace the spark plug,

replace air filter element and check

blade for wear. A new spark plug and

clean/new air filter element assures

proper air-fuel mixture and helps your

engine run better and last longer.

•Follow the maintenance schedule in this

manual.

BEFORE EACH USE

•Check engine oil level.

•Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRICA-

TION CHART").

LUBRICATION CHART

(_) Wheel adjuster (_) Engineoil

(_) Rear doorhinge

(I) sprayU_ant

Handle bracket

mountingpin

_) Refer to Maintenance 'ENGINE' secgon.

IMPORTANT: Do notoil or grease plastic

wbed bea_ Viscous lubdcantswB attract

dustanddrtthatwmshortanthe_da_es_f

U=k:aa_gbea_ngs.Hyoufeaitheymustbe

lutmat_ useonlyadry,powderedgral_

typetubrmntspa_.

PRODUCT SPECIFICATIONS

MODEL NUMBER

SERIALNUMBER

DATE OF PURCHASE

GASOLINE CAPACITY/TYPE:

OIL TYPE (API-SF/SG/SH):

OIL CAPACITY:

SPARK PLUG IGAP: .030")

VALVE CLEARANCE:

SOLID STATE IGNITION

AIR GAP:

BLADE BOLT TORQUE:

944.360440

1.6 QUARTS

UNLEADED REGULAR

SAE 30 (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

2OOZS.

CHAMPION RJ19LM OR J19LM

INTAKE: .004 -.008

EXHAUST: .004 - .008

.01251N.

35-40FT. LBS.

The model and serial numbers will be found on a decal attached to the rear of the

lawn mower housing.Record both serial number and date of purchase in space

provided above.

LAWN MOWER

Always observe safety rules when performing

any maintenance.

TIRES

•Keep tiresfree of gasoline, oil, or insect

control chemicals which can harm rubber.

•Avoidstumps, stones, deep ruts,sharp

objects and other hazards that may cause

_re damage.

BLADE CARE

For best results, mower blade must be

kept sharp. Replace bent or damaged

blades.

TO REMOVE BLADE

•Disconnect spark plug wire from spark

plug and place wire where it cannot

come in contact with spark plug.

•Tum lawn mower on its side. Make

sure air filter and carburetor are up.

• Use a wood block between blade and

mower housing to prevent blade from

tuming when removing blade bolt.

•Protect your hands with gloves and/or

wrap blade with heavy cloth.

•Remove blade bolt by turning counter-

clockwise.

•Remove blade and attaching hardware

(bolt, lock washer and hardened

washer).

NOTE: Remove the blade adapter and

check the key inside hub of blade adapter.

The key must be in good condition to work

properly. Replace adapter if damaged.

TO REPLACE BLADE

•Position the blade adapter on the

engine crankshaft. Be sure key in

adapter and crankshaft keyway are

aligned.

•Position blade on the blade adapter

aligning the two (2) holes in the blade

with the raised lugs on the adapter.

•Be sure the trailing edge of blade

(opposite sharp edge) is up toward the

engine.

•Install the blade bolt with the lock

washer and hardened washer into

blade adapter and crankshaft.

•Use block of wood between blade and

lawn mower housing and tighten the

blade bolt, turning clockwise.

•The recommended tightening torque is

35-40 ft. Ibs.

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