Craftsman 944.360490 Bedienungsanleitung

Owner's Manual

£RI:IFTgMilN°

5.5 HORSEPOWER

21" MULTI-CUT

ROTARY LAWN MOWER

Model No.

944.360490

•Safety

•Assembly

•Operation

•Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equipment

Sears Canada, Inc., Toronto, Ontario M5B 2B8

Warranty 2 Product Specifications 10

Safety Rules 2 Service and Adjustments 12

Assembly 4 Storage 13

Operation 5 Troubleshooting 15

Maintenance Schedule 9 Repair Parts 18

Maintenance 9 Parts Ordering Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN power mower

For Two years from date of purchase Sears Canada, Inc. will repair or replace at Sears

option free of charge parts which are defective as a result of material or workmanship.

COMMERCIAL OR RENTAL USE:

Warranty on Power Mower (Gas) will be ninety (90) days from date of purchase if used

for commercial or rental purposes.

This Warranty does N_ cover:

• Pre-delivery set-up.

• Expendable items which become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent

crankshafts and the failure to maintain the equipment according to the instructions

contained in the owner's manual.

Warranty service is available by returning the Craftsman Power Mower to the nearest

Sears Service Centre/Department in Canada. This warranty applies only while this

product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit legal

rights you may have but shall run concurrently with applicable provincial _egislation.

Furthermore, some provinces do NOT allow limitation on how long an implied warranty

will last so the above limitations may not apply to you.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

Safety standards require operator

presence controls to minimize the

risk of injury. Your unit is equipped

with such controls. Do not attempt to

defeat the function of the operator

presence controls under any

circumstances.

TRAINING:

• Read this operator's manual carefully.

Become familiar with the controls and

know how to operate your mower

properly. Learn how to quickly stop

mower.

•Do not allow children to use your mower.

Never allow adults to use mower without

proper instructions.

• Keep the area of operation clear of all

persons, especially small children and

pets.

• Use mower only as the manufacturer 2

intended and as described in this

manual.

• Do not operate mower if it has been

dropped or damaged tn any manner.

Always have damage repaired before

using your mower.

• Do not use accessory attachments that

are not recommended by the manufac-

turer. Use of such attachments may be

hazardous.

• The blade turns when the engine is

running.

PREPARATION:

•Always thoroughly check the area to be

mowed and clear it of all stones, sticks,

wires, bones, and other foreign objects.

These objects will be thrown by the

blade and can cause severe injury.

Always wear safety glasses or eye

shields when starting and while using

your mower.

•Dress properly. Do not operate mower

when barefoot or wearing open sandals.

Wear only solid shoes with good traction

when mowing.

• Check fuel tank before starting engine.

Do not fill gas tank indoors, when the

engine is running or when the engine is

hot. Allow the engine to cool for several

minutes before filling the gas tank. Clean

off any spilled gasoline before starting

the engine.

• Always make wheel height adjustments

before starting your mower. Never

attempt to do this while the engine is

running.

• Mow only in daylight or good artificial

light.

OPERATION:

• Keep your eyes and mind on your

mower and the area being cut. Do not let

other interests distract you.

• Do not mow wet or slippery grass. Never

run while operating your mower. Always

be sure of your footing -- keep a firm

hold on the handles and walk.

• Do not put hands or feet near or under

rotating parts. Keep clear of the dis-

charge opening at all times.

• Always stop the engine whenever you

leave or are not using your mower, or

before crossing driveways, walks, roads,

and any graver--covered areas.

• Never direct discharge of material

toward bystanders nor allow anyone

near the mower while you are operating

it.

• Before cleaning, inspecting, or repairing

your mower, stop the engine and make

absolutely sure the blade and all moving

parts have stopped. Then disconnect the

spark plug wire and keep it away from

the spark plug to prevent accidental

starting.

• Do not continue to run your mower if you

hit a foreign object. Follow the procedure

outlined above, then repair any damage

before restarting and operating you

mower.

• Do not change the governor settings or

overspeed the engine. Engine damage

or personal injury may result.

• Do not operate your mower if it vibrates

abnormally. Excessive vibration is an

indication of damage; stop the engine,

safely check for the cause of vibration

and repair as required.

• Do not run the engine indoors. Exhaust

fumes are dangerous.

• Never cut grass by pulling the mower

towards you. Mow across the face of

slopes, never up and down or you

might lose your footing. Do not mow

excessively steep slopes. Use caution

when operating the mower on uneven

terrain or when changing directions --

maintain good footing.

• Never operate your mower without

proper guards, plates, grass catcher or

other safety devices in place.

MAINTENANCE AND STORAGE:

•Check the blade and the engine

mounting bolts often to be sure they are

tightened properly.

• Check all bolts, nuts and screws at

frequent intervals for proper tightness to

be sure mower is in safe working

condition.

• Keep all safety devices in place and

working.

• To reduce fire hazard, keep the engine

free of grass, leaves or excessive

grease and oil.

• Check grass catcher often for deteriora-

tion and wear and replace worn bags.

Use only replacement bags that are

recommended by and comply with

specific&tions of the manufacturer of

your mower.

• Always keep a sharp blade on your

mower.

• Allow engine to cool before storing in

any enclosure.

• Never store mower with fuel in the tank

inside a building where fumes may

reach an open flame or an ignition

source such as a hot water heater,

space heater, clothes dryer, etc.

_,Look for this symbol to point out

important safety precautions. It means

CAUTION!T! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

_,CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs.

_,CAUTION: Do not operate this mower without the, discharge guard or an entire

approvea grass catcner in place. =nese guares are ror your protection and are

required by the American National Standards Institute and Consumer Products Safety

Commission.

_I_CAUTION: Disconnect spark plug wire from spark plug and place wire where it

cannot come in contact with plug.

Road these instructions and this manual in its

entirety before you attempt to assemble or

operate your new lawn mower.

IMPORTANT: This lawn mower is shipped

WITHOUT OIL OR GASOLINE in the engine.

Your new lawn mower has been assembled

at the factory with the exception of those parts

left unassembled for shipping purposes. All

parts such as nuts, washers, belts, etc.,

necessary to complete the assembly have

been placed in the parts bag. To ensure safe

and proper operation of your lawn mower, all

parts and hardware you assemble must be

tightened securely. Use the correct tools as

necessary to ensure proper tightness.

TO REMOVE LAWN MOWER FROM

CARTON

•Remove loose parts idcluded with mower.

•Cut down two end comers of carton and

lay end panel down flat.

• Remove all packing materials except

padding between upper and lower handle

and padding holding operator presence

control bar to upper handle.

•Roll lawn mower out of carton and check

carton thoroughly for additional loose parts.

HOWTO SET UPYOUR LAWN MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handles carefully so as

not to pinch or damage control cables.

•Raise handles until lower handle section

locks into place in mowing position.

•Remove protective padding, raise upper

handle section into place on lower handle

and tighten both handle knobs.

•Remove handle padding holding operator

presence control bar to upper handle.

• Your lawn mower handle can be adjusted

for your mowing comfort. Refer to "Adjust

Handle" in the Service and Adjustment

section of this manual.

Operator presence control

bar

Upper

Lift up

position

Lower handle

TO ASSEMBLE GRASS CATCHER

•Put grass catcher frame into grass bag

with rigid part of bag on the bottom.

Make sure the frame handle is outside

of the bag top.

•Slip vinyl bindings over frame.

NOTE: If vinyl bindings are too stiff, hold

them in warm water for afew minutes. If

bag gets wet, let it dry before using•

_I_CAUTION: Do not run your lawn

mower without mulcher plug in place or

approved clipping deflector or grass

catcher in place. Never attempt to

operate the lawn mower with the rear

door removed or propped open.

Catcher

frame

handle

"_ Frame

opening

TO INSTALL ATTACHMENTS

Your lawn mower was shipped ready to

be used as a muicher. To convert to

bagging or discharging, see "TO CON-

VERT MOWER" in the OPERATION

section of this manual.

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN

MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the

location of various controls and adjustments. Save this manual for future reference.

"P_esesymbolsmayappearonyourlawnmowerorinliteraturesuppliedwith_heixoduct._e_ _

I',,I8

CAUTION ENGINE ENGINE EAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

Throttle/choke Operator presence control bar

Starter handle

ine zone control cable

Grass catcher

Gasoline cap

Engine oil

cap

Housing

Mutcher

door

IMPORTANT: This lawn mower is shipped

WITHOUT OIL OR GASOLINE in the engine. Wheel adjuster

(on each wheel)

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the American

National Standards Institute and the U.S. Consumer Product Safety Commission. The blade

turns when the engine is running.

Operator presence control bar - must be

held down to the handle to start the engine.

Release to stop the engine.

Starter handle - used for starting the engine.

Throttle/choke control - used forstarting the

engine and allows you to select either choke

fast or slow engine speed.

The operation of any lawn

mower can result in foreign

objects thrown into the eyes,

which can result in severe eye damage.

Always wear safety glasses or eye shields

while operating your lawn mower or

performing any adjustments or repairs.

We recommend a wide vision safety mask

over spectacles or standard safety

glasses.

HOW TO USE YOUR LAWN MOWER

ENGINE SPEED

The engine speed is controlled by a

throttle control located on the side of the

upper handle. Choke position is for

starting a cold engine and fast position is

for normal cutting, trimming, and better

grass bagging. Slow position is for light

cutting, trimming and fuel economy.

Fast _ Sl°w"Jb

NOTE" Adjuster is properly positioned

when plate tab inserts into hole in lever.

Also, 9-position adjusters (if so equipped)

allow lever to be positioned between the

plate tabs. Plate Tab

Lower Wheels for High Cut

Raise Wheels for Low Cut

Lever

TO CONVERT MOWER

Your lawn mower was shipped ready to

be used as a mulcher. To convert to

bagging or discharging:

REAR BAGGING

• Lift rear door of the lawn mower and

place the grass catcher frame hooks

onto the door pivot pins.

•To convert to mulching or discharging

operation, remove grass catcher and

close rear door.

ENGINE ZONE CONTROL

A, CAUTION" Federal regulations require

an engine control to be installed on this

lawn mower in order to minimize the risk

of blade contact injury. Do not under any

circumstances attempt to defeat the

function of the operator control. The blade

turns when the engine is running.

• Your lawn mower is equipped with an

operator presence control bar which

requires the operator to be positioned

behind the lawn mower handle to start and

operate the lawn mower.

TO ADJUST CU'I-rlNG HEIGHT

•Raise wheels for low cut and lower wheels

for high cut.

•Adjust cutting height to suit your require-

ments. Medium position is best for most

lawns.

•To change cutting height, squeeze

adjuster lever toward wheel. Move wheel

up or down to suit your requirements. Be

sure all wheels are in the same setting.

Pivot pins

SIDE DISCHARGING

• Rear door must be closed.

• Open muncher door and install dis-

charge deflector under guard as

shown.

• Mower is now ready for discharging

operation.

• To convert to mulching or bagging

operation, discharge deflector must be

removed and mulcher door must be

closed.

SIMPLE STEPS TO REMEMBER

WHEN CONVERTING YOUR LAWN

MOWER

FOR MULCHING -

• Rear door closed.

• Mulcher door closed.

FOR REAR BAGGING -

• Grass catcher installed.

• Mulcher door closed.

FORSIDEDISCHARGING-

•Rear door closed.

• Side discharge deflector installed.

ACAUTION: Do not run your lawn

mower without rear door closed or

approved grass catcher in place. Never

attempt to operate the lawn mower with

the rear door removed or propped open.

Open

mulcher

door

Discharge

deflector

Mulcher door

• Change the oil after every 25 hours of

operation or each season. You may

need to change the oil more often

under dusty, dirty conditions.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. Do not mix oil with gasoline.

Purchase fuel in quantities that can be

used within 30 days to assure fuel

freshness.

WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic gas

can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage

Instructions for additional information. Never

use engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur.

ACAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasolihe near ,an open flame.

Gasoline filler cap

BEFORE STARTING ENGINE

OIL

Your lawn mower is shipped without oil in

the engine.

• Be sure mower is level and area

around oil fill is clean.

• Remove engine oil cap and fill to the

full line on the dipstick.

NOTE: Allow oil to settle down into engine

for accurate dipstick reading.

• Engine holds 18.5 ozs. of oil. For type

and grade of oil to use, see "ENGINE"

in Maintenance section of this manual.

• Pour oil slowly. Do not over fill.

• Check oil level before each use. Add

oil if needed. Fill to full line on dipstick.

• To read proper level, tighten engine oil

cap each time.

• Reinstall engine oil cap and tighten.

Oil fillel

cap Oil filler cap/dipstick

UoPwPerrl:i_it_

TO START ENGINE

• Turn fuel valve to ON position.

• To start a cold engine, move handle

mounted throttle/choke control lever to

choke position.

• Hold operator presence control bar

down to the handle and pull starter

handle quickly. Do not allow starter

rope to snap back.

• Slowly move throttle control lever to

fast position after engine starts.

• To start a warm engine, move throttle

control lever to fast or slow position

then follow steps above.

• To stop engine, release operator

presence control bar. Wait until blade

and all moving parts have stopped and

turn fuel valve to OFF position if you do

not intend to restart the engine soon.

Fuel Valve lever

MOWING TIPS

•Under certain conditions, such as very

tall grass, it may be necessary to raise

the height of cut to reduce pushing

effort and to keep from overloading the

engine and leaving clumps of grass

clippings. It may also be necessary to

reduce ground speed: and/or run the

lawn mower over the area a second

time.

• For extremely heavy cutting, reduce the

width of cut by overlapping previously

cut path and mow slowly.

• For better grass bagging and most

cutting conditions, the engine speed

should be set in the fast position.

• Pores in cloth grass catchers can

become filled with dirt and dust with use

and catchers will collect less grass. To

prevent this, regularly hose catcher off

with water and let dry before using.

• Keep top of engine around starter clear

and clean of grass clippings and chaff.

This will help engine air flow and

extend engine life.engine around

starter clear and clean of grass clip-

pings and chaff. This will help engine

air flow and extend engine life.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. See "Cleaning" in Maintenance section

of this manual.

• The specsal mulching blade will recur the

grass clippings many times and reduce

them in size so that as they fall onto the

lawn they will disperse into the grass and

not be noticed. Also, the mulched grass

will biodegrade quickly to provide nutrients

for the lawn. Always mulch with your

highest engine (blade) speed as this will

provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet. Wet

grass tends to form clumps and interferes

with the mulching action. The best time to

mow your lawn is the early afternoon. At

this time the grass has dried and the newly

cut area will not be exposed to the direct

sun.

• For best results, adjust the lawn mower

cutting height so that the lawn mower cuts

off only the top one-third of the grass

blades. If the lawn is overgrown it will be

necessary to raise the height of cut to

reduce pushing effort and to keep from

overloading the engine and leaving

clumps of mulched grass. For extremely

heavy mulching, reduce your width of cut

by overlapping previously cut path and

mow slowly. Max 1/3

• Certain types of grass and grass condi-

tions may require that an area be mulched

a second time to completely hide the

clippings. When doing a second cut, mow

across or perpendicular to the first cut path.

• Change your cutting pattern from week to

week. Mow north to south one week then

change to east to west the next week. This

will help prevent matting and graining of

the lawn.

MA,NTE.ANOESO.EDULE

F'LL,NDATES

AS YOU COMPLETE O_._ _ _" _ O

REGU LAR SERVICE

Check ior Loose Fasteners if

Clean/Inspect Grass Catcher

(If Equipped) I## _

MClean Lawn MowerClean Under Drive Cover

(Power-Propelled Mowers) ¥1

WE Check drive belt/pufleys

{Power-Propelled Mowers) _1

R Check/Sharpen/Replace Blade 3

Lubrication Chart t_

Clean Battery/Recharge

E ectricStartMower ) V' V'4

ECheck Engine Oil L ql_

Change Engine Oil I_'1

Clean Air Filter _'_

Inspect Muffler

Check Engine Oil Level

Clean Air Filter

Clean or Replace Spark P_ug

Replace Air Filter Paper Cartridge

1-Change more often when operating under a heavy load or In high ambient temperatures.

2-ee_ce more often when operating in dirty ordusly condftions.

3-Replace blades mote often when mowing in sandy SOIL

4 - Change 48 hours at end of season.

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator must

maintain mower as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your unit.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

•Once a year, replace the spark plug,

replace air filter element and check

blade for wear. A new spark plug and

clean/new air filter element assures

proper air-fuel mixture and helps your

engine run better and last longer.

• Follow the maintenance schedule in this

manual.

BEFORE EACH USE

• Check engine oil level.

• Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRICA-

TION CHART").

LUBRICATION CHART

(!) Wheel adjuster (_) Engine oil

_) Handle bracket

mounting pin

(!) Rear door hinge

(!) Spray lubricant

_) Refer to Maintenance 'ENGINE" seclJon.

IMPORTANT: Do not oilor grease plastic

wheel bearings. Viscous lubricants will attract

dust and dirtthat will shorten the life of the self

lubricating bearings. If you feel they must be

lubricated, use only adry, powder_l graphite

type lubricant sparingly.

..... omyra w,m m_wf | lq_aF

944.360490MODEL NUMBER

SERIALNUMBER

DATE OF PURCHASE

GASOLINE CAPACITY/TYPE:

OIL TYPE (API-SF/SG/SH):

OIL CAPACITY:

SPARK PLUG/GAP: .030")

VALVE CLEARANCE:

SOLID STATE IGNITION

AIR GAP:

BLADE BOLT TORQUE:

1.0 QUARTS

UNLEADED REGULAR

SAE 30 (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

18.50ZS,

(NGK) BPR6ES

INTAKE: .004 - .008

EXHAUST: .004 - .008

.0125 IN.

35-40 FT. LBS.

The model and serial numbers will be found on a decal attached to the rear of the

lawn mower housing.Record both serial number and date of purchase in space

provided above.

LAWNMOWER

Always observe safety rules when performing

any maintenance.

TIRES

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause

tire damage.

BLADE CARE

For best results, mower blade must be

kept sharp. Replace bent or damaged

blades.

TO REMOVE BLADE

• Disconnect spark plug wire from spark

plug and place wire where it cannot

come in contact with spark plug.

•Turn lawn mower on its side. Make

sure air filter and carburetor are up.

• Use a wood block between blade and

mower housing to prevent blade from

turning when removing blade bolt.

•Protect your hands with gloves and/or

wrap blade with heavy cloth.

• Remove blade bolt by turning counter-

clockwise. Use a 9/16" box or open-

end wrench.

•Remove blade and attaching hardware.

TO REPLACE BLADE

• Position the blade adapter on the

engine crankshaft. Be sure the spacer

is in the adaptor and key in shaft and

adaptor keyway are aligned.

• Position blade on the blade adapter.

Be sure the trailing edge of blade

(opposite sharp edge) is up toward the

engine.

• Install the blade bolt with washers into

blade adapter and crankshaft.

•Use block of wood between blade and

lawn mower housing and tighten the

blade bolt, turning clockwise.

° The recommended tightening torque is

35-40 ft. Ibs.

IMPORTANT: Blade bolt is grade 8 heat

treated.

TO SHARPEN BLADE

NOTE: We do not recommend

sharpening blade - but if you do, be sure

the blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause eventual damage to lawn mower or

engine.

•The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

•To check blade balance, drive a nail

into a beam or wall. Leave about one

inch of the straight nail exposed. Place

center hole of blade over the head of

the nail. If blade is balanced, it should

remain in a horizontal position. If either

end of the blade moves downward,

sharpen the heavy end until the blade

is balanced.

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