Craftsman 944.361540 Bedienungsanleitung

Owner's Manual

6.0 HORSEPOWER

21" REAR DISCHARGE

ROTARY LAWN MOWER

Model No.

944.361540

• Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

The D.O.M. decal includes engine life specifications for the emissions-related useful life period of

your engine. This pedod relates to the emission compliance life as certified by EPA/CARB. To

find the life period specification for your engine please match one of the following letters w th the

letter printed on your D.O.M. decal: (C) 125 hours, (B) 250 hours, (A) 500 hours.

CAUTION:

Read and follow all

.Safety Rules and Instructions

before operating this equipment

Sears Canada, Inc., Toronto, Ontario M5B 2B8

Warranty ............................................... 2

Safety Rules ..................................... 2-4

Assembly .......................................... 4-5

Operation .......................................... 6-8

Maintenance Schedule ......:................. 9

Maintenance ................................... 9-12

Product Specifications ........................ 10

Service and Adjustments .................... 12

Storage ......................................... 13-14

Troubleshooting ........................... 14-15

Repair Parts ............. ;.................... 16-23

Parts Ordet4ng ..................... Back Cover.

LIMITEDTWOYEAR WARRANTY ON CRAFTSMAN POWER MOWER

For Two years from date of purchase Sears Canada, Inc. will repair or replace at Sears

option free of charge parts which are defective as a result of material or workmanship.

COMMERCIAL OR RENTAL USE:

Warranty on Power Mower (Gas) will be ninety (90) days from date of purchase if used

for commercial or rental purposes.

This Warranty does NOT cover:

• Pre-delivery set-up.

• Expendable items which become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent

crankshafts and the failure to maintain the equipment according to the instructions

contained in the owner's manual.

Warranty service is available by returning the Craftsman Power Mower to the nearest

Sears Service Centre/Department in Canada. This warranty applies only while this

product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit

legal rights you may have but shall run concurrently with applicable provincial

legislation. Furthermore, some provinces do NOT allow limitation on how long an

implied warranty will last so the above limitations may not apply to you.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

I.GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the

manual(s) before starting. Be thor-

oughly familiar with the controls and

the proper use of the machine before

starting.

• Do not put hands or feet near or under

rotating pads. Keep clear of the

discharge opening at all times.

• Only allow responsible individuals,

who are familiar with the instructions, to

operate the machine.

• Clear the area of objects such as

rocks, toys, wire, bones, sticks, etc.,

which could be picked up and thrown

by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Do not operate the mower when

barefoot or wearing open sandals.

Always wear substantial foot wear.

• Do not pull mower backwards unless

absolutely necessary. Always look

down and behind before and while

moving backwards.

• Do not operate the mower without

proper guards, plates, grass catcher or

other safety protective devices in place.

• See manufacturer's instructions for

proper operation and installation of

accessories. Only use accessories

approved by the manufacturer.

•Stop the blade(s) when crossing gravel

drives, walks, or roads.

•Stop the engine (motor) whenever you

leave the equipment, before cleaning

the mower or unclogging the chute.

•Shut the engine (motor) off and wait

until the blade comes to complete stop

t_efore removing grass catcher.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Never operate machine in wet grass.

Always be sure of your footing: keep a

firm hold on the handle and walk; never

run.

• Disengage the self-propelled mecha-

nism or drive clutch on mowers so

equipped before starting the engine

(motor).

• If the equipment should start to vibrate

abnormally, stop the engine (motor)

and check immediately for the cause.

Vibration is generally a warning of

trouble.

• Always wear safety goggles or safety

glasses with side shields when

operating mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip

and fall accidents which can result in

severe injury. All slopes require extra

caution. If you feel uneasy on a slope, do

not mow it.

DO:

•Mow across the face of slopes: never

up and down. Exercise extreme caution

when changing direction on slopes.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Tall

grass can hide obstacles.

DO NOT:

•Do not trim near drop-offs, ditches or

embankments. The operator could lose

footing or balance.

•Do not trim excessively steep slopes.

•Do not mow on wet grass. Reduced

footing could cause slipping.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the trimming area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and while walking backwards,

look behind and down for small

children.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICES

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow engine

to cool before refueling. Do not

smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Never make adjustments or repairs

with the engine (motor) running.

Disconnect the spark plug wire, and

keep the wire away from the plug to

prevent accidental starting.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never attempt to make wheel height

adjustments while the engine (motor) is

running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Do not change the engine governor

setting or overspeed the engine.

ALook for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

_1,CAUTION: Muffler and other engine

parts become extremely hot during

operation and remain hot after engine

has stopped. To avoid severe burns on

contact, stay away from these areas.

_1,CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs.

Read these instructions and this manual

in its entirety before you attempt to

assemble or operate your new lawn

mower.

IMPORTANT= This lawn mower is

shipped WITHOUT OIL OR GASOLINE in

the engine.

Your new lawn mower has been as-

sembled at the factory with the exception

of those parts left unassembled for

shipping purposes. All parts such as

nuts, washers, bolts, etc., necessary to

complete the assembly have been placed

in the parts bag. To ensure safe and

proper operation of your lawn mower, all

parts and hardware you assemble must

be tightened securely. Use the correct

tools as necessary to ensure proper

tightness.

TO REMOVE LAWN MOWER FROM

CARTON

1. Remove loose parts included with

mower.

2. Cut down two end comers of carton

and lay end panel down flat.

3. Remove all packing materials except

padding between upper and lower

handle, and padding holding operator

presence control bar to upper handle.

4. Roll lawn mower out of carton and

check carton thoroughly for additional

loose parts.

HOWTO SET UPYOUR LAWN

MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handle carefully so

as not to pinch or damage control cables.

1. Raise lower handle section to

operating position end squeeze the

bottom ends of lower handle towards

each other until the pin in handle can

be inserted into one.of the three

height adjustment holes.

2. Remove protective padding, raise

upper handle section into place on

lower handle and tighten both handle

knobs.

3. Remove any packing material from

around control bar.

Your handles may be adjusted for'your

mowing comfort. Refer to Service and

Adjustments section of this manual.

control bar

Lift t

Mowing

position

Lower handle

"Squeeze_1__.._ Handlepin

3-Position J

handle

bracket i

rame

opening

TO ASSEMBLE GRASS CATCHER

I. Put grass catcher frame into grass bag

with rigid part of bag on the bottom.

Make sure the frame handle is outside

of the bag top.

2. Slip vinyl bindings over frame.

NOTE: If vinyl bindings are too stiff, hold

them in warm water for a few minutes. If

bag gets wet, let it dry before using.

_CAUTION: Do not run your lawn

mower without clipping deflector or

approved grass catcher in place. Never

attempt to operate the lawn mower with

the rear door removed or propped open.

TO INSTALL A'rTACHMENTS

Your lawn mower was shipped ready to

be used as a mulcher. To convert to

bagging or discharging, see "TO CON-

VERT MOWER" in the OPERATION

section of this manual.

KNOW YOUR LAWN MOWER

READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN

MOWER. Compare the illustrationswithyour lawn mower to familiarize yourselfwiththe

location ofvariouscontrolsand adjustments. Save this manual for future reference.

311esesymbolsmayappearonyourlawnmowerorinliteraturasupplied_theproduct.Learnand

understandtheirmeaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

Operator presence control bar

Starter handle

;able

Grass catcher Engine oil cap w/dipstick

Primer

IMPORTANT: This lawn mower isshipped

WITHOUT OIL OR GASOLINE in the engine. Wheel adjuster

(on each wheel)

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the American "

National Standards Institute and the U.S. Consumer Product Safety Commission. The blade

turns when the engine is running.

Operator presence control bar -must be

held down to the handle to start the engine.

Release to stop the engine.

Primer - pumps additional fuel from the

carburetorto the cylinderfor use when

startinga coldengine.

Starter handle -usedfor starting the engine.

The operation of any lawn

mower can result in foreign

objects thrown into the eyes,

which can result in severe eye

damage. Always wear safety glasses or

eye shields while operating your lawn

mower or performing any adjustments or

repairs. We recommend a wide vision

safety mask over spectacles or standard

safety glasses.

HOWTO USEYOUR LAWN MOWER

ENGINE SPEED

The engine speed was set at the factory

for optimum performance. Speed is not

adjustable.

ENGINE ZONE CONTROL

_,CAUTION: Federal regulations require

an engine control to be installed on this

lawn mower in order to minimize the risk

of blade contact injury. Do not under any

circumstances attempt to defeat the

function of the operator control. The blade

turns when the engine is running.

•Your lawn mower is equipped with an

operator presence control bar which

requires the operator to be positioned

behind the lawn mower handle to start

and operate the lawn mower.

TO ADJUST cu'n'ING HEIGHT

Raise wheels for low cut and lower

wheels for high cut. Adjust cutting height

to suit your requirements. Medium

position is best for most lawns.

•To change cutting height, squeeze

adjuster lever toward wheel. Move

wheel up or down to suit your require-

ments. Be sure all wheels are in the

same setting.

NOTE: Adjuster is properly positioned

when plate tab inserts into hole in lever.

Also, 9-position adjusters (if so equipped)

allow lever to be positioned between the

plate tabs. Plate Tab

Lower Wheels for High Cut r--"L__'_,.--.-,w

_ _ L_ever

Raise Wheelsfor LowCut

TO CONVERT MOWER

Your lawn mower was shipped ready to be

usedas a mulcher. Toconvertto bagging :

REAR BAGGING

•Liftrear door ofthe lawn mower and place

the grass catcherframe hooksonto the

door pivotpins.

• To convert to mulching operation,remove

grass catcher and close rear door.

Pivot Grass catcher

pins handle

Catcherframe hook

BEFORE STARTING ENGINE

ADD OIL

Your lawnmower is shipped without oil in

the engine. Engine holds 20 oz. of oil.

For type and grade of oil to use, see

"ENGINE" in Maintenance section of this

manual.

1. Be sure lawnmower is level and area

around oil fill is clean.

2. Remove engine oil cap and fill to the

full line on the dipstick. Pour oil slowly.

Do not over fill.

NOTE: Allow oil to settle down into engine

for accurate reading. To read proper level,

tighten engine oil cap, then remove it to

read the dipstick.

3. Reinstall engine oil cap and tighten.

•Check oil level before each use. Add

oil if needed. Fillto full line on dipstick.

• Change the oil after every 25 hours of

operation or each season. You may

need to change the oil more often

under dusty, dirty conditions.

ADD GASOLINE

NOTE: Before filling fuel tank, remove

and discard the debris plug that is inside

the tank.

•Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. Do not mix oil with gaso-

line. Purchase fuel in quantities that

can be used within 30 days to assure

fuel freshness.

_I,WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

7 tank or permanent damage may occur.

_1,CAUTION: Fill to bottom of gas tank

filler neck. Do notoverfill. Wipe off any

spi'[ied oil or fuel. Do not store, spill or

use gasoline near an open flame.

eoil cap

..G.asoline _L II _ IIII11_'_

filler cap

TO START ENGINE

NOTE: Due to protective coatings on the

engine, a small amount of smoke may be

present during the initial use of the

product and should be considered

normal.

1. To start a cold engine, push pdmer

three (3) times before trying to start.

Use a firm push. This step is not

usually necessary when starting an

engine which has already run for a

few minutes.

2. Hold operator presence control bar

down to the handle and pull starter

handle quickly. Do not allow starter

rope to snap back.

TO STOP ENGINE

•To stop engine, release operator

presence control bar.

NOTE: In cooler weather it may be

necessary to repeat priming steps. In

warmer weather over priming may cause

flooding and engine will not start. If you

do flood engine, wait a few minutes

before attempting to start and do not

repeat priming steps.

MOWlNGTIPS

•Under certain conditions, such as very

tall grass, it may be necessary to raise

the height of cut to reduce pushing

effort and to keep from ovedoading the

engine and leaving clumps of grass

clippings. It may also be necessary to

reduce ground speed and/or run the

lawn mower over the area a second

time.

• For extremely heavy cutting, reduce the

width of cut by overlapping previously

cut path and mow slowly.

• For better grass bagging and most

cutting conditions, the engine speed

should be set in the fast position.

• Pores in cloth grass catchers can

become filled with dirt and dust with

use and catchers will collect less grass.

To prevent this, regularly hose catcher

off with water and let dry before using.

•Keep top of engine around starter clear

and clean of grass clippings and chaff.

This will help engine air flow and

extend engine life.

MULCHING MOWlNGTIPS

IMPORTANT= For best performance,

keep mower housing free of built-up

grass and trash. See "Cleaning" in

Maintenance section of this manual.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

•Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

•For best results, adjust the lawn mower

cutting height so that the lawn mower

cuts off only the top one-third of the

grass blades. If the lawn is overgrown

it will be necessary to raise the height

of cut to reduce pushing effort and to

keep from overloading the engine and

leaving clumps of mulched grass. For

extremely heavy mulching, reduce your

width of cut by ovedapping previously

cut path and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

•Change your cutting pattem from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

Max 1/3

.A,NTENANCESC.EDOLE

FILL IN DATES J_ __ i" _%_k_ _. _

AS YOU COMPLETE _)_._.//, (?_ _,q' _'_" C)_'_

REGULAR SERV ICE f_i_l_E RVI CE DATES

Check for Loose Fasteners _

Clean/Inspect Grass Catcher

,,,Eguipp ) W

MClean Lawn MowerClean Under Drive Cover

E_ (Power-Propelled Mowers) I_

Check drive beWpulleys

(Power-Propelled Mowers) I_

R Check/Sharpen/ReplaceBlade li/3

Lubrication Chart V' I1_

Clean Battery/Recharrqe

Electdc Start Mowers_ I1_ 11_4

E Check Engine Oil Level It/

N Change Engine Oil !/1,2

Clean Air Filter I1_ 2

Inspect Muffler

NClean or Replace Spark Plug (i/

EReplaceAirFilterPaperCartridge If2

1-Change more often when operatiflg under a heavy load or inhigh ambient temperatures

2-Sere more onen when operating in dirtyor dustyconditions¸

3-Replace blades more often when mowing insandy soil,

4 - Charge 48 hours at end cl season.

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does

Rot cover items that have been subjected

to operator abuse or negligence. To

receive full value from the warranty,

operator must maintain mower as

instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

unit.

All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each

season.

•Once a year, replace the spark plug,

replace air filter element and check

blade for wear. A new spark plug and

clean/new air filter element assures

proper air-fuel mixture and helps your

engine run better and last longer.

•Follow the maintenance schedule in

this manual.

BEFORE EACH USE

1. Check engine oil level.

2. Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRI-

CATION CHART').

LUBRICATION CHART

(_) Wheel adjuster

(on each wheel)

(_) Engine oil

(_) Handle

bracket

mounting pins

(_ Rear door hinge

(D Spray lubricanl

(_) Refer to Maintenance "ENGINE" section.

IMPORTANT: Do not oil or grease plastic

wheel bearings. Viscous lubricants will

attract dust and dirt that will shorten the

life of the self lubricating bearings. If you

feel they must be lubricated, use only a

dry, powdered graphite type lubricant

sparingly.

PRODUCT SPECIFICATIONS

S#:RIAL NUMBER

DATE OF PURCHASE

GASOLINE CAPACITY/TYPE: 1.6 QUARTS

UNLEADED REGULAR

OILTYPE (API-SF-SJ): SAE 30 (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OIL CAPACITY: 20 OZS.

SPARK PLUG (GAP: .030") CHAMPION RESISTOR TYPE RJ19LM

BLADE BOLT TORQUE: 35-40 FT. LBS.

• The model and serial numbers will be found on a decal on the rear of the lawn

mower housing. Record serial number & date of purchase in space provided above.

LAWN MOWER

Always observe safety rules when perform-

ing any maintenance,

TIRES

•Keep tiresfree ofgasoline,oil,or insect

controlchemicals which can harm rubber.

•Avoidstumps,stones,deep ruts,sharp

ol_}ectsand otherhazards that may cause

tiredamage.

BLADE CARE

For best results, mower blade must be

kept sharp. Replace bent or damaged

blades.

TO REMOVE BLADE

1. Disconnect spark plug wire from spark

p)ug and place wire where it cannot

come in contact with spark plug.

2. Turn lawn mower on its side. Make

sure air filter and carburetor are up.

3. Use a wood block between blade and

mower housing to prevent blade from

turning when removing blade bolt.

NOTE= Protect your hands with gloves

and/or wrap blade with heavy cloth.

4. Remove blade bolt by turning counter-

clockwise.

5. Remove blade and attaching hard-

ware (bolt, lock washer and hardened

washer).

NOTE: Remove the blade adapter and

check the key inside hub of blade

adapter. The key must be in good condi-

tion to work properly. Replace adapter if

damaged.

TO REPLACE BLADE

1. Position the blade adapter on the

engine crankshaft. Be sure key in

adapter and crankshaft keyway are

aligned.

2. Position blade on the blade adapter

aligning the two (2) holes in the blade 10

with the raised lugs on the adapter.

3. Be sure the trailing edge of blade

(opposite sharp edge) is up toward

the engine.

4. Install the blade bolt with the lock

washer and hardened washer into

blade adapter and crankshaft.

5. Use block of wood between blade and

lawn mower housing and tighten the

blade bolt, turning clockwise.

• The recommended tightening torque is

35-40 ft. Ibs.

IMPORTANT: Blade bolt is grade 8 heat

treated. Crank shaft

Blade

bBI°a_de/_iH ar_d e_ned shaft

Lock washer Trailing

washer edge adapter

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause eventual damage to lawn mqwer

or engine.

•The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, drive a nail

into a beam or wall. Leave about one

inch of the straight nail exposed. Place

center hole of blade over the head of

the nail. If blade is balanced, it should

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