Craftsman EZ3 917.270771 Bedienungsanleitung

Owner's Manual

CRIIFTSMilN+

19.0 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Mod_l:No

917.2/07-7,i

•Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am -5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ........................... 5

Assernbly ................................................ 8

Operation .............................................. 11

Maintenance Schedule ......................... 17

Maintenance ......................................... 17

Service and Adjustments ...................... 21

Storage ................................................. 27

Troubleshooting .................................... 28

Repair Parts ......................................... 32

Parts Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN BIDING EQUIPMENT

Fortwo (2) years from the date of purchase, ifthis Craftsman Riding Equipment is main-

tained, lubricated and tuned up accordingto the instructionsin the owner's manual,

Sears Willrepair or replace, free ofcharge, any:parts found to be defective in material or

workmanship.

This Warranty does not cover.

• Expendable items which become worn duringnormal use, such as blades, spark

plugs, air cleaners, belts, etc.

•Tire replacement or repair caused by puncturesfrom outside objects, such as nails,

thorns, stumps, or glass.

•Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructionscontained in

the owner's manual.

•Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON B'AT3"ERY -

For ninety(90) days from date of purchase, if any battery included with this ridingequip-

ment proves defective in material orworkmanship and ourtesting determines the bat-

tery will not holda charge, Sears will replace the battery at no charge. In-home warranty

service on your Craftsman riding equipment isavailable at nocharge for 30 days from

the date of purchase. Please contact your nearest servicecenter. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman ridingequip-

ment toyour nearest Sears Service Center. (In-home warranty service will stillbe avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this productis in the United States. This Warranty gives you

specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

•Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area isclear of other people

before mowing. Stop machine if anyone

enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolute-

ly necessary.Always look down and

behind before and while backing.

•Be aware of the mower discharge direc-

tion and do not point itat anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

•Slow down before turning.

•Never leave arunning machine unat-

tended. Always turn oft blades, set park.

ing brake, stop engine, and remove

keys before dismounting.

• Tumoffbladeswhennotmowing.

•Stop engine before removing grass

catcher or uncloggingchute.

• Mow only in daylightor good artificial

light.

•Do not operate the machine while under

the influence of alcohol or drugs.

•Watch for trafficwhen operating near or

crossing roadways.

•Usa extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are amajor factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbo, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles, i

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

•Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual. Do not makesudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Donottumonslopesunlessnecessary,

and then, turn slowly and gradually

downhill, if possible.

•Do notmow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do nottry to stabilize the machine by

puttingyour foot onthe ground.

•Do notuse grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur ifthe operator

is not alertto the presence of children.

Children are often attracted to the

machine and the mowing activity.Never

assume that children will remain where

you lastsaw them.

•Keep children out of the mowing area

and under the watchful care of another

responsibleadult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be sedously injuredor interfere with

safe machine operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

comers, shrubo, trees, or other objects

that may obscure vision.

SERVICE

•Use extra care in handling gasoline and

other fuels.They are flammable and

vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running,Allow en-

gine to cool before refuermg.Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run a machine inside a closed

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

•Never tamper with safety devices.

Check their proper operation regulady.

•Keep machine free of grass, leaves, or

other debds build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

•Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

•Never make adjustments or repairs with

the engine running.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

•Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

•Check brake operation frequently.

Adjust and service as required.

•Be sure the area is clear of other people •Mow up and down slopes (15 ° Max), not

before mowing. Stop machine if anyone

enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and tum machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

,_,Look for this symboi to point out impor-

tant safety precautions. It means CAU-

TION!!! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

•Do not turn'on slopes unless necessary,

and then, tum slowly and gradually

downhill, if possible.

AWARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

_CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

PRODUCT SPECIFICATIONS

HORSEPOWER: 19.0

GASOLINE 3.5 GALLONS

_APACITY UNLEADED

AND TYPE: REGULAR

OIL TYPE SAE 30 (above 32°F)

API-SF/SG/SH): SAE 5W-30

(below 32°F)

OIL CAPACITY: W/FILTER: 3.5 PINTS

W/O FILTER: 3.0 PINTS

SPARK PLUG: . Champion RJ19LM OR

•H

GAP..030 ) J19LM

VALVE

CLEARANCE: INTAKE: .004"-.006"

EXHAUST: .007"-•009"

GROUND SPEED

(MPH): FORWARD:

1sT 1.2

2ND 1.5

3 RD 2.4

4TM 3.5

5TM 4.8

6TM 5.4

REVERSE: 1.5

TIRE PRESSURE: FRONT.' 14 PSI

REAR: 10 PSI

CHARGING 3 AMPS BATTERY

SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

ofa Craftsman Tractor• It has been

designed, engineered and manufactured

to give you the best possible dependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact your

nearest Sears Authorized Service Center•

We have competent, well-trained techni-

cians and the proper tools to service or

repair thistractor.

Please read and retain this manual. The

instructionswillenable you to assemble

and maintain yourtractor properly.Always

observe the "SAFETY RULES".

MAINTENANCEAGREEMENT

A Sears Maintenance Agreement is avail-

able on thisproduct• Contact your nearest

Sears storefor details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Followthe instructionsunder =Mainte-

nance" and =Storage" sections ofthis

owner's manual•

_,WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

shouldbe maintained in effective working

order by the operator.

In the state of California the above is

required by law (Section 4442 of the

CaliforniaPublic Resources Code)• Other

states may have similarlaws. Federal

laws applyon federal lands•A spark

arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual)•

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large Flat Washer

(1) Hex Bolt

3/8-16 x 1

(1) Lockwasher

3/8

(1) Hex Bolt

5/16-18x 1-1/4 @(1) Locknut

5/16-18

(1) Shoulder Bolt

5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge ©(1) Knob

PARTS BAG CONTENTS SHOWN FULL SIZE

(2) Screws _(2) Lock_,plq,pppppl,ppl #10 x 518 Washers #10

1(2) Washers

v3/16 x 3/4 x 16 Gauge "_=_,_

Parts packet separately in carton Parts Bag contentsnot shown full size

(2) Washers

(2) Shoulder _3/8 x 7/8 x 14

Bolts

(2) Centedock Nuts

Seat IN

_d_

Cassette

Mulcher

,>,ateJ/1

t,,,

Steedng :

Boot

Manual

Parts Bag

(2) Gauge Wheels

Steering Wheel C-_'=_ n n

Adapter (,.) (2) Latch Hook

Assemblies

-Steering

Extension

Steering "l Shaft

Wheel insert !i

Slope Sheet

-7

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Reviewthe video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (2) 1/2" wrench

(1) Phillips Screw- (1) Pliers

driver (1) Tire pressure

(1) Utility knife gauge

(1) 314" Socket with drive ratchet

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See

page 6).

•Cut, from top to bottom, along lines on

allfour comers of shipping carton, and

lay panels flat.

•Check for any additionalloose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

•Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in exten-

sion and lower shafts and install 5/16

hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure-

ly to 18-22 ft. Ibs. torque.

•Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so

they are pointing straight forward.

•Slide steering wheel adapter onto steer-

ing shaft extQnsion.

•Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

•Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely.

•Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

/'_ Insert

_,_'_._,_Jl_ _J_ 3/8 Lock

F_._sher

Steering _._-_ _ .La.rge Flat

Wheel _____ )wasner

_-_eedng Boot

Adapter_Extension

4/Shaft

_ _ 5/16 Hex •

5/16 Lock Nut_ Bolt

Lower •. - .-_.=_.°.

Steering Shaft , -. ",I

Tabs

Slots

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

•Press lift lever plunger and raise attach-

ment lift lever to its highest position.

Release parking brake by depressing

clutch/brake pedal.

Place gearshift lever in neutral (N) posi-

tion.

Roll tractor forward off skid.

Remove banding holding discharge

guard up against tractor.

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY

•Lift hood to raised position.

•If this battery is put into service after

month and year indicated on label (label

located between terminals) charge bat-

tery for minimum of one hour at 6-10

amps. (See "BATTERY" in

MAINTENANCE section of this manual

for charging instructions).

.-_S_:"_.::;;'".

_": . Label

--_::'" ./

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

•Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

•Assemble adjustment knob and flat

washer loosely. Do not tighten,

•Lower seat into operating position and

sit on seat.

•Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

•Get off seat without moving its adjusted

position.

•Raise seat and tighten adjustment knob

securely. Seat

Seat Pan

Shoulder

Bolt

Adjustment

Knob

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper position when

operating mower. Be sure they are prop

erly adjusted to ensure optimum mower

performance.

•Assemble gauge wheels with tractor on

a flat level surface.

•Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the_Operation section of this

manual).

•With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground, install gauge wheel in appropri-

ate hole with shoulder bolt, 3/8 washer,

and 3/8-16 Iocknut and tighten securely.

•Repeat for opposite side installing

gauge wheel in same adjustment hole,

Gauge Wheel Mounting

Bracket \

3/8-16

Lockout r Bolt

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

•Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front of

mower deck opening and slide into

place, as shown.

•Hook front latch into hole on front of

mower deck.

•Hook rear latch into hole on back of

ower deck.

CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place, Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

Weld Nut

Lock

Weld Washer

Nut,N

Hook

Washer

Screw

Plate

Hook Points

Latch

Nut

Lock Washer

Washer

Deflector

Shield

Latch

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See =TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts in

the Service and Adjustments section of

this manual. Verify that the belts are rout-

ed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor,check to see that the brake is properly

adjusted. See =TOADJUST BRAKE" in

the Service and Adjustments section of

this manual.

/ CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

/ All assembly instructions have been

completed,

,/ No remaining loose parts in carton.

•/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/Seat is adjusted comfortably and

tightened securely.

/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best

cutting results. (Tires must be properly

inflated for leveling).

,/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/ Check wiring. See that all connections

are still secure and wires are properly

clamped.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORThNT ITEMS:

,/ Engine oil is at proper level.

/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/Become familiar with all controls -their

location and function. Operate them

before you start the engine.

/Be sure brake system is in safe

operating condition.

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