Craftsman EZ3 917.271014 Bedienungsanleitung

Owner's Manual

CRAFTS[MAN+

15.5 HP

ELECTRIC START

42" MOWER

6SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.271014

•Safety

•Assembly

• Operation

•Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

.Warranty...............................................2

SafetyRules..:......................................2

ProductSpecifications .......................... 5

Assembly .............................................. 8

Operation ............................................ 12

Maintenance Schedule ...................... 18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 28

Troubleshooting .................................. 29

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or ac-

cident or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATI-ERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. In-home war-

ranty service on your Craftsman riding equipment is available at no charge for 30 days

from the date of purchase. Please contact your nearest service center. After 30 days

from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will

still be available after 30 days from the date of purchase but estandard trip charge will

apply). This warranty applies only while this product is in the United States. This War-

ranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

Sears, Roebuck and Co., 1:)/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is ca-

pable of amputating hands and feet and

throwing objects. Failure to observe the

following safety instructions could result

in serious injury or death.

GENERAL OPERATION

• Read, understand, and foJlow all in-

structions in the manual and on the ma-

chine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other

peo.ple before mowing. Stop machine if

anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge di-

rection and do not point it at anyone.

Do not operate the mower without ei-

ther the entire grass catcher or the

guard in place.

•Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and re-

2 move keys before dismounting.

•Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

• Do not operate the machine while un-

der the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

•Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious in-

jury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

•Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

•Do notturn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of acliff or ditch, or if an edge

caves in.

Do not mow on wet grass. Reduced

traction could cause sliding.

Do not try to stabilize the machine by

putting your foot on the ground.

Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Never as-

sume that children will remain where you

last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the ma-

chine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never run a machine inside a closed

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

•Never tamper with safety devices.

Check their proper operation regularly.

•Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

•Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or al-

low objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

•Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

•Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 °Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

•Do notturn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

_i_LLoo.k for this symbol to point out.impor-

tant saTety precautions. It means L;AU-

TION!H BECOME AWARE!!!YOUR

SAFETY IS INVOLVED.

._. CAUTION.: In order to prevent acciden-

tal starting wnen setting up, transporting,

adjusting or making repairs always dis-

connect spark plug wire and place wire

where it cannot contact spark plug.

_LWARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOUNE 1.25GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR

)ILTYPE SAE IOW-30

API-SF/SG/SH): (above 32°F)

SAE 5W-30

(below 32°F)

OIL CAPACITY." W/FIL'I'B:_:4.0PINTS

W/O RL]E_ &5 PINTS

SPARK PLUG: Champion RC12YC

(GAP:.040")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED

VlPH): FORWARD:

1s-r 1.2

2ND 1,5

3RD 2.3

4n_ 3.5

5TH 4.7

6_ 5.4

REVERSE: 1.5

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

_HARGING 3 AMPS BATTERY

SYSTEM: 5 AMPS HEADUGHTS

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT.LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor.It has been de-

signed, engineered and manufactured to

give you the best possible dependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the proper tools to ser-

vice or repair this tractor.

Please road and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_WARNING: ,This tractor is equipped ,

with an interna_ combustion engine ano

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Cali-

fornia Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark ar-

rester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

Parts Bag contents shown full size

(1) Hex Bolt 5/16-18 x1-1/4

(1) Hex Bolt

3/8-16 x 1

(1) Lockwasher 3/8

(1) Large Flat Washer

(1) Locknut 5/16-18

(1) Knob

(1) Washer

17/32x 1-3/16 x12 Gauge

(1) Shoulder

Bolt 5/16-18

(2) Washers

3/16 x 3/4 x 16 Gauge

__ #10 x 5/8

(2)Weld

Nuts #10 (2) Lock

Washers #10

Parts packed separately in carton

Seat

Mulcher

Plate

F-7

Video

Cassette

Steering

Boot

Manual

Slope Sheet

ii "

Parts Bag Steering

Wheel

Parts Bag contents not shown full size

Steering Wheel

Adapter

Steering

Extension

Shaft

_Sth:r_g

Insert

.._1 I i

(2) Latch Hook

Assemblies <4B

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your trac-

tor all parts and hardware you assemble must be tightened securely. Use the correct

tools as necessary to insure proper tightness. Review the video cassette before you

begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wilt make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) 3/4" Socket w/

(2) 1/2" wrench drive ratchet

(1) Utility knife (1) Phillips Screw-

(1) Tire pressure gauge driver

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVETRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts and

parts boxes from shipping carton.

•Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

•Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

•Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in ex-

tension and lower shafts and install 5/

16 hex bolt and Iocknut. Tighten se-

curely.

IMPORTANT: Tighten bolt and nut se-

curely to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab

slots in dash and push down to secure.

Insert

__3/8 Hex Bott

I_ _ 3/8 Lockwasher

_Large Flat

Steering_N--.. _ 1 Washer

Wheel _Steering

Adapter _..._'_..J-'----_ Tab s

Hex Bolt

Tab

Slots

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide steering wheel adapter onto

steering shaft extension.

• Position steering wheel so cross bars

are horizontal (left to right) and slide in-

side boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten secure-

ly.

• Snap steering wheel insert into center

of steering wheel.

Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to ",.;i off skid.

HOWTO SET UPYOURTRACTOR

CHECK BA'I-I'ERY

• Lift seat pan to raised position and

open battery box door.

• If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging instructions).

Seat

Pan

Bakery

Box

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

•Remove cardboard packing on seat

pan.

•Place seat on pan and assemble shoul-

der bolt.Tighten shoulder bolt securely.

•Assemble adjustment knob and flat

washer loosely. Do not tighten.

•Lower seat into operating position and

sit on seat.

•Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

•Get off seat without moving itsadjusted

position.

•Raise seat and tighten adjustment knob

securely. Seat

Seat Pan

Shoulder

Bolt _ ....

TO ROLLTRACTOR OFF SKID (SEE

OPERATION SECTION FOR LOCATION

AND FUNCTION OF CONTROLS)

•Press lift lever plunger and raise attach-

ment lift lever to its highest position.

•Release parking brake by depressing

clutch/brake pedal,

•Place gearshift lever in neutral (N) posi-

tion.

•Roll tractor forward off skid.

•Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFFSKID

_brWAR,NING: Before starting, read, un-

s[ana and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

•Be sure all the above assembly steps

have been completed.

•Check engine oil level and fill fuel tank

with gasoline.

•Sit on seat in operating position, de-

press clutch/brake pedal and set the

parking brake.

•Place gearshift lever in neutral (N) posi-

tion.

•Press lift lever plunger and raise attach-

ment lift lever to its highest position.

•Start the engine. After engine has

started, move throttle control to idle po-

sition.

•Depress clutch/brake pedal into full

"BRAKE" position and hold. Move gear-

shift lever to 1st gear.

•Slowly release clutch/brake pedal and

slowly drive tractor off skid.

•Apply brake to stop tractor, set parking

brake and place gearshift lever in neu-

tral position.

•Turn ignition key to "OFF" position.

Continue with the instructions that fol-

lOW.

Flat Washer

Adjustment Knob

CHECKTIRE PRESSURE

Thetiresonyourtractorwereoverinflated

atthefactoryfor shippingpurposes.Cor-

recttirepressureisimportantfor bestcut-

ting performance.

• Reducetirepressureto PSIshownin

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See 'q-O

LEVEL MOWER HOUSING" in the Ser-

vice and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments sectoin of

this manual. Verify that the bc',ts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

INSTALL MULCHER PLATE

•Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

•Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

•Hook front latch into hole on front of

mower deck.

•Hook rear latch into hole on back of

mower deck.

Weld Nut From Hook Points

The Top Down

Lock

Weld Washer

Latch Latch

Hook

Washer

Mulcher

Plate

Deflector

Shield

Weld Nut

Lock Washer

Washer

'_ir.1 Screw

Latch

Hooks

_I, CAUTION: Do no..ttremove discharge .

guard from mower. _aise and hold guara

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

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