Craftsman EZ3 917.272201 Bedienungsanleitung

Owner's Manual

CRnFTSMnN°

25.0 HP

ELECTRIC START

46 MOWER

AUTOMATIC

AWN TRACTOR

Model No.

917.272201

•Safety

• Assembly

° Operation

•Maintenance

°Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon -Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears corn/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 5

Assembly ................................................ 7

Operation ............................................ 12

Maintenance Schedule ......................... 19

Maintenance ........................................ 19

Service and Adjustments .................... 23

Storage ................................................... 31

Troubleshooting .................................. 32

Repair Parts ........................................ 36

Paris Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

, Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oit filters.

° Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass,

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

° Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debds, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual°

° Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

, Riding equipment used for commercial or rental purposes.

LtMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this dding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty ser-

vice is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge

will apply. This warranty applies only while this product is in the United States..

To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at t oSO0-4-my-home

This Warranty gives you specific legal rights, and you may also have other rtghts which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

LIJ

ILl

1,1..

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IMPORTANT:This cutting machine is ca-

pable of amputating hands and feet and

throwing objects Failure to observe the

following safety instructions could result

in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all in-

structions in the manual and on the

machine before starting.

, Only allow responsible adults, who are

familiar with the instructions, to oper-

ate the machine.

•Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

•Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

, Be aware of the mower discharge di_

rection and do not point it at anyone.

Do not operate the mower without ei-

ther the entire grass catcher or the

guard in place, _'_!

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and re-

move keys before dismounting,

• Turn off blades when not mowing,

• Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

tight

• Do not operate the machine while un-

der the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or un-

loading the machine into atrailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious in-

jury.

SLOPE OPERATION

Slopes are a major factor related to Ioss_

of-control and tipover accidents, which

can result tn severe injury or death_ AIr

slopes require extra caution, tf you can-

not back up the slope or if you feet un-

easy on it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

• Use slow speed. Choose a tow gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

,Use extra care with grass catchers or

other attachments. These can change

the stabitity of the machine.

•Keep all movement on the slopes slow

and gradual° Do not make sudden

changes in speed or direction,

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

•Do not turn on slopes unless neces-

sary, and then, turn stowly and gradu,.

ally downhill, if possible,

•Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

s_opes,

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Neveras.

sume that children will remain where you

last saw them.

• Keepchildrenoutof themowingarea

andunderthewatchfulcare ofanother

responsibleadult,

• Bealertandturnmachineoff if children

enter the area.

,Before and when backing, look behind

and down for small children_

• Never carry children, They may fall off

and be seriously injured or interfere

with safe machine operation.

•Never allow children to operate the ma-

chine°

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision_

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow en-

gine to coo! before refueling, Do not

smoke°

Never refuel the machine indoors.

-Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Check brake operation frequently

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers or children

even with the blades off.

o Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing,

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert ahd turn machine off if chil-

dren enter the area_

• Before and when backing, look behind

and down for small children.

•Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bo_ts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly,

° Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

stodng.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running°

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut,

Wrap the blade(s) or wear gloves, and

use extra caution when servicing

them.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine_ Tall grass can hide obstacles.

•Use slow speed. Choose a low gear

so that you wilt not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

•If machtne stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

•Do not turn on slopes unless neces-

san/, and then, turn slowly and gradu-

4 ally downhill, if possible.

Lookfor thissy,.mbofto pointoutimpor-

n[ saTetyprecautions.ItmeansCAU-

TIONI!!BECOMEAWARE!!IYOUR

SAFETYiS INVOLVED,

la_,CAU.TION} Jn order to preyent acc!den-

i starting wnen setting up, transporting,

adjusting or making repairs always dis-

connect spark plug wire and place wire

where it cannot contact spark plug.

ACAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor,

tAaC.AUTION: Tow o,nly,the atta.chments

[ are recommenaeo Dy ana comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing, Operate only at the lowest pos-

sible speed when on a slope. Too heavy of

a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

thAiWARNIN.G: Th.e engine exhaust from

s proauc_ con[alns cnemlca3s Known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OIL TYPE SAE 30 (ABOVE 32°F)

APt-SF/SG/SH): SAE 5W-30

, (BELOW 32°F)

OIL CAPACITY: W/FILTER: 4,0 PINTS

W/OFILTER: 3.75 PINTS

SPARK PLUG: CHAMPION RCt2YC

GAP: .040")

VALVE

CLEARANCE:

GROUND SPEED

(MPH):

TIRE PRESSURE:

INTAKE: .004"-o006"

EXHAUST: .004"-.006"

FORWARD: 0-5.5

REVERSE: 0-2.4

FRONT: !4 PS!

REAR: 10PSI

CHARGING

SYSTEM: 16 AMPS @ 3600 RPM

BATTERY: AMP!HR: 30

MIN. CCA: 240

CASE SIZE: U 1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been de-

signed, engineered and manufactured to

give you the best possible dependability

and performance,

Should you experience any problem you

cannot easily remedy, please contact your

nearest authorized service center. We

have competent, well-trained technicians

and the proper tools to service or repair

this tractor.

Please read and retain this manual The

instructions will enable you to assemble

and maintain your tractor properly. Al-

ways observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details_

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

° Follow a regurar schedule in maintain-

ing, caring for and using your tractor.

° Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

&WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any)_ If a spark arrester is used, it

should be maintained in effectiv e working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Cali-

fornia Public Resources Code)_ Other

states may have similar laws. Federal

laws apply on federal lands_ A spark ar-

rester for the muffter is available through

your nearest authorized service center/

department (See REPAIR PARTS section

of this manual).

Sleering

Wheel insert

i ii1,1 i illlllllll ul= i

Steering Sleeve

Extension

(1) Washer

17t32 x 1-3/16 x 12 Gauge (t) Shoulder

Boll 5/16-18(1) Knob

Mower

__ ' (2) FrontLink Assemb!_

(4) Relainer Springs (single loop) (3) Retainer Springs (double loop)

Video

Cassette

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your trac-

Ior all parts and hardware you assemble must be tightened securely, Use the correct

tools as necessary to insure proper tightness, Review the video cassette before you

begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set wil! make assembly

easier, Standard wrench sizes you need

are listed be)ow,

(1) 3/4" wrench

(2) 1/2" wrench

(1) Utility knife

(1) Pliers

(1) 9/16" wrench

(1) 3/4" Socket w/

drive rachet

(t) Phillips Screw-

driver

(1) Tire pressure

gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes fro_ shipping carton,

•Cut, from top tob'ottom, along lines on

all four corners of shipping carton, and

lay panels flat,

,Remove mower and package materi-

als.

.Check for any additional loose parts or

boxes and remove.

IMPORTANT: Check tor and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

BEFORE ROLLING TRACTOR OFF

SKID

AI-rACH STEERING WHEEL

° Remove Iocknut and large flat washer

from steering shaft.

•Position front wheels of the tractor so

they are pointing straight forward

•Slide the steering sleeve over the

steering shaft,

•Align tabs and press steering sleeve

extension into bottom of steering

wheel.

• Position steering wheel so cross bars

are horizontal (left to right) and slide

onto adapter.

°Secure steering wheel to steering shaft

with Iocknut and large flat washer pre-

viously removed, Tighten securely.

° Snap steering wheel insert into center

of steering wheel,

, Remove protective materials from trac-

tor hood and grill

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

°Lift hood to raised position,

°If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6-10

amps, (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging instructions).

I" !

." Label

!-_

INSTALL SEAT

Adjust seat before tightening adjustment

knob,

• Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard°

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt se-

curely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

° Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

, Get off seat without moving its adjusted

position.

° Raise seat and tighten adjustment

knob securely.

Seat

Shoulder Seat Pan

Flat Washer

Adjustment

Knob

NOTE: You may now roll or drive your

tractor otf the skid. Follow the appropriate

instruction below to remove the tractor from

the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise at-

tachment lift lever to its highest posi-

tion.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheel-

ing position to disengage transmission

(See "TO TRANSPORT" in the Opera-

tion sectio_n o1 this manual).

• Roll tractor forward off skid°

TO DRIVE TRACTOR OFF SKID

(See Operation section for location

and function of controls)

•lkWARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

• Be sure all the above assembly steps

have been completed.

°Check engine oil level and fill fuel tank

with gasoline.

,Place freewheel control in 'lransmis-

sion engaged" position.

•Sit on seat in operating position, de-

press clutch/brake pedal and set the

parking brake.

•Place motion control lever in neutral

(N) position.

•Press lift lever plunger and raise at-

tachment lift lever to its highest posi-

tiono

•Start the engine. After engine has

started, move throttle control to idle po-

sition.

•Release parking brake.

• Slowly move the motion control lever

forward and slowly drive tractor off

skid.

, Apply brake to slop tractor, set parking

brake and place gearshift lever In neu-

tral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

IMPORTANT; For shipping purposes, the

mulcher plate was preattached to your

mower. The mutcher plate must only be

used with the mulching blades that came

packed separately In the carton.

Your mower came factory equipped wfth

high performance blades, which are the

best blades tot bagging and discharging°

"l'b use your mower with the high perfor-

mance blades the mulcher plate must be

removed from the mower.

TO SET UP YOUR MOWER FOR MULCH-

ING

•Turn the mower over to allow access to

bladeso

,Remove hex bolt, lock washer and flat

washer and remove high performance

blades. Store in safe p_ace.

•Install mulcher blades with trailing

edge up towards deck as shown.

IMPORTANT; To ensure proper assembly,

center hole In blade must align with star

on mandrel assembty.

o Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

° Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: BLADE BOLT IS GRADE 8

HEAT TREATED.

,Install mulcher plate if previously re,.

moved, Mandrel

Asse nbly

Trailing Edge Up Center

Blade Hole

Washer',

Hex Bolt

(Gra_ Star

Lock

Washer

°AGRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ONTHE BOLT

HEAD.

TO INSTALL MULCHER PLATE

NOTE: If you installed the muiching

blades you will need to install the

mulcher plate,

. Raise and hold deflector shield in up-

right position.

• Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown°

•Hook front latch into hole on front of

mower deck,

o Hook rear latch into hole on back of

mower deck,

&CAUTION: Do not remove discharge

guard from mower, Raise and hold guard

when attaching mulcher plate and allow

it to rest on plate while in operation,

Deflector ..,_/_

Shteld _ Mulcher

Plate

/Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

NOTE: The mulcher blades will discharge

and bag grass, but for best bagging and

discharging install the high performance

blades.

°Remove mulcher plate and mulcher

blades and install high performance

blades, (see BLADE REMOVAL in the

MAINTENANCE section of this manual).

•Store mulcher blades and mutcher plate

in a safe place. "(our mower is now ready

for discharging or installation of optional

grass catcher accessory.

INSTALL MOWER AND DRIVE

BELT

Be sure tractor is on level surface and

mower suspension arms are raised with

attachment lift control. Engage parking

brake.

°Cut and remove ties securing anti-

sway bar and belts. Swing anti-sway

bar to left side of mower deck.

° Slide mower under tractor with dis-

charge guard to right side of tractor.

IMPORTANT: Check belt for proper rout,-

ing in all mower pulley grooves. Install

belt into electric clutch pulley groove.

o Install one front link in top hole of the

Roll, tront mower bracket and RHo front

suspension bracket. Retain with two

single loop retainer springs as shown,

° Install second front link in L°Hofront sus-

pension bracket only and retain with

single loop retainer spring as shown,

• Turn height adjustment knob counter-

clockwise until it stops,

,, Lower mower linkage with attachment

lift control.

° Place the Loll. suspension arm on in-

ward pointing deck pin. If necessary,

rock and raise front of mower to align

deck pin with the hole in suspension

arm, Retain with double loop retainer

spring with loops down as shown,

,, Slide left side of mower back and install

the unattached front link in top hole of

the L.H. front mower bracket, Retain

with single loop retainer spring as

shown.

• Place the R.H, suspension arm on im

ward pointing deck pin. tf necessary,

rock and raise front of mower to align

deck pin with the hole in suspension

arm, Retain with double loop retainer

spring with loops down as shown,

oConnect anti-sway bar to chassis

bracket under left footrest and retain

with double loop retainer spring,

Chassis

Bracket

Shoulder Bolt

Gauge

Wheel

3/83/8-16 Center Locknut

Use Pliers for

Retainer Springs

,Loop

#own

DoUble Loop Retaler

Spring (inward

pointing deck pins)

Double Loop

Retaier Spring

Anti-Sway

Bar

Idler Pulley

° Turn height adjustment knob clockwise

to remove slack from mower suspen-

sion.

° Raise mower to highest position.

• Assemble gauge wheels (See "TO AD-

JUST GAUGE WHEELS" in the Opera-

tion section of this manual).

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best cut-

ting performance.

• Reduce tire pressure to PSt shown in

"PRODUCT SPECIFICATIONS" section

of thls manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be

properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion, mower drive, and mower

blade drive belts in the. Service and Ad-

justments section of this manual. Verify

that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See 'q'o ADJtJS'T BRAKE" in

the Service and Adjustments section of

this manual

Suspension

Arms

Bracket

Single Loop

Retaler Spring

Discharge Guard

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