Craftsman EZ3 917.272220 Bedienungsanleitung

Owner's Manual

IC..mM.N'l

LIMITED EDITION

17.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.272220

• Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

[_ This product has alow emission engine which operates differently

from previously built engines. Before you start the engine, read

and understand this Owner's Manual.

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 5

Assembly .............................................. 7

Operation ............................................ 11

Maintenance Schedule ...................... 18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting .................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty ser-

vice is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge

will apply. This warranty applies only while this product is in the United States.

To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at 1-800-4-my-home

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is ca-

pable of amputating hands and feet and

throwing objects. Failure to observe the

following safety instructions could result

in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all in-

structions in the manual and on the

machine before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

•Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

•Be aware of the mower discharge di-

rection and do not point it at anyone.

Do not operate the mower without ei-

ther the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and re-

move keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while un-

der the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious in-

jury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

Watch for holes, ruts, or bumps. Un-

even terrain could ovedurn the ma-

chine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

•Do notturn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do nottry to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children,

Children are often attracted to the ma-

chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be aled and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriousry injured or interfere

with safe machine operation.

• Never allow children to operate the ma-

chine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are exp|osive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow engine

to cool before refueling.Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where thereis an

o_en flame, suchas a water heater.

•Never run a machine inside a closed

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regulady.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object, Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subjec

to wear, damage, and deterioration,

which could expose moving parts or a

low objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, anc

use extra caution when serviaing therr

• Check brake operation frequently. Ad-

just and ser_iIce as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area,

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fat1 off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the walchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine, Tall grass can bide obstacJes.

•Use slow speed, Choose a low gear s

that you will not have to stop or shift

while on the slope.

•Avoid starting or stopping on a s_ope, t

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

•If machine stops while going uphill, di,

engage blades, shift into reverse and

back down slowly.

•Do notturn on slopes unless neces-

sary, and then, turn slowly and gradu_

ly downhill, if possible.

_ILLook for this symbol to point out impor-

tant safety precautions. It means CAU-

TION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent acci-

dental starting when setting up, transport-

ing, adjusting or making repairs, always

disconnect spark plug wire and place wire

where it cannot contact spark plug.

CAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest pos-

sible speed when on a slope. Too he

of a load, while on a slope, is danger_

Tires can lose traction with the groun

and cause you to lose control of your

tractor.

_WARNING: Engine exhaust, some

its constituents, and certain vehicle c

ponents contain or emit chemicals

known to the State of California to ca

cancer and birth defects or other rep=

ductive harm.

• I,WARNING: Battery posts, termina

and related accessories contain leac

and lead compounds, chemicals knc

to the State of California to cause cal

and birth defects or other reproducti'.,

harm. Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OILTYPE SAE 10W30

API-SF/SG/SH): (ABOVE 32°F)

SAE 5W-30

(BELOW 32°F)

]ILCAPACITY: W/FILTER:4.5 PINTS

W/O FILTER:4.0 PINTS

_PARK PLUG: CHAMPION RC12YC

3AP: .030")

CALVE INTAKE: .004"-.006"

3LEARANCE: EXHAUST: .004"-.006"

,3ROUND SPEED FORWARD: 0-5.5

',MPH): REVERSE: 0-2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10PSI

CHARGING

SYSTEM: 15 AMPS @3600 RPM

BATIERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1 R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been de-

signed, engineered and manufactured to

give you the best possible deper_dabitity

and performance.

Should you experience any problem you

cannot easily remedy, please contact your

and the proper tools to service or rep_

this tractor.

Please read and retain this manual. "1"

instructions will enable you to assemt

and maintain your tractor properly. AI.

ways observe the "SAFETY RULES".

REPAIR AGREEMENT

ARepair Agreement is available on tl

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules,

•Follow a regular schedule in maint

ing, caring for and using your tract¢

•Follow the instructions under "Mair

nance" and "Storage" sections of tf

owner's manual.

,&WARNING: This tractor is equippe

with an internal combustion engine s

should not be used on or near any ur

proved forest-covered, brush-covere(

grass-covered land unless the engin,

exhaust system is equipped with a s_

arrester meeting applicable local or

laws (if any). If a spark arrester is use

should be maintained in effective wor

order by the operator.

In the state of California the above is

quired by law (Section 4442 of the C_

fornia Public Resources Code). Othe

states may have similar laws. Feders

laws apply on federal lands. A spark

rester for the muffler is available throl

your nearest authorized service cent_

nearest authorized service center. We department (See REPAIR PARTS se

have competent, well-trained technicians 5 of this manual).

Steering Wheel

Wheel Insert

_ (1) Large Flat Wasl

(1) HexBolt 5/16-18x 1-1/4 (1)Locknut 5/16-18 _._ (1) Lockwasher 3/8

/v J Steering

Steering Wheel _/J/S teenngBoot ShaftExtension[

,_,Adapter _//

Seat

J(1) Washer (1) Should_

17/32 x 1-3/16 x 12 Gauge Bolt 5/16-"

_( 1) Knob

Keys

(2) Keys Slope Sheet

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your trac-

tor all parts and hardware you assemble must be tightened securely. Use the correct

tools as necessary to insure proper tightness. Review the video cassette before you

begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier, Standard wrench sizes you need

are listed below.

(1) 1/2" wrench (1) Pliers

(1) Utility knife (1) 9/16" wrench

(1) 33re pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and

parts boxes from shipping carton.

•Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

• Check for any additional loose parts or

boxes and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

• Remove lecknut and large flat washer

from steering shaft.

•Position front wheels of the tractor so

they are pointing straight forward.

•Slide the steering sleeve over the

steering shaft.

•Align tabs and press steering sleeve

extension into bottom of steering

wheel.

•Position staedng wheel so cross bars

are horizontal (left to dght) and slide

onto adapter.

•Secure steedng wheel to steering shaft

with Iocknut and large flat washer pre-

viously removed• Tighten securely.

•Snap steering wheel insert into center

of steering wheel.

•Remove protective matedals from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid•

._Steefing Wheel

nss. _-Hex Bolt

To./Lock Washer

• _Large Flat

SteenngWheel'-_-_ _

,7._ _\ Washer

_) Steering

Steering _Adaptor

Wheel E_enUon _Tabs

Steering _-_ _--"'-

Shaft

Sleeve

HOW TO SET UPYOUR TRACTOR

CHECK BATTERY

•Lifthoodto raisedposition.

•Ifthisbattery isputintosen/iceafter

monthand yearindicatedon label(la-

bel locatedbetweenterminals)charge

batteryfor minimumofone hourat 6-10

amps.(See"BATTERY" inMAINTE-

NANCE sectionofthis manualfor

charginginstructions).

Label

••%

INSTALL SEAT

Adjust seat before tightening adjustment

knob,

• Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from the

cardboard packing. Remove the card-

board packing and discard.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt se-

curely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seal.

• Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position,

• Raise seat and tighten adjustment

knob securely.

Seal

Shoulder Seat Pan

Bolt

Flat Washer

Adjustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropri-

ate instruction below to remove the trac-

tor from the skid.

TO ROLL TRACTOR OFF SKID

(See Operation section for location

and function of controls)

•Press lift lever plunger and raise at-

tachment lift lever to its highest posi-

tion.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheel-

ing position to disengage transmission

(See "TO TRANSPORT" in the Opera-

tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location

and function of controls)

_.WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

• Be sure all the above assembly steps

have been completed.

•Check engine oil level and fill fuel tank

with gasoline,

• Place freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position, de-

press clutch/brake pedal and set the

parking brake.

• Place motion control lever in neutral

(N) position.

• Press lift lever plunger and raise at-

tachment lift lever to its highest posi-

tion.

• Stad the engine. After engine has

started, move throttle control to idle po-

sition.

• Release parking brake.

• Slowly move the motion control lever

forward and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in neu-

tral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE (If previ-

ously removed)

•Raise and hold deflector shield in up-

right position.

•Place front of muloher plate over front

of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

•Hook rear latch into hole on back of

mower deck.

_CAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

Deflector

Shield Mulcher

Plate

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best cut-

ting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be

properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion, mower drive, and mower

blade drive belts in the Service and Ad-

justments section of this manual. Verify

that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

Latch

Hooks

o/ CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFAC-

TION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are property inflated. (For

shipping purposes, the tires were

overinflated at the factory).

J" Be sure mower deck is properly lev-

eled side-to-side/front-to-rear for best

cutting results. (Tires must be properly

inflated for leveling).

#" Check mower and drive belts. Be sure

they are routed properly around pul-

leys and inside all belt keepers.

#" Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,1 Engine oil is at proper level.

,/" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Op-

eration section of this manual).

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