Craftsman 320.28084 Bedienungsanleitung

Product Manual

PRQFESS|ONAL

12.5 Amp, Variable Speed, 2-114

Peak HP Router Combo

with Fixed Base, Plunge Base,

and D-Handle Base

Model No. 320. 28084

CAUTION! Read, understand and

follow all Safety Rules and Operating

instructions in this Manual before

using this product.

=Warranty

=Safety

=Assembly

=Description

=Operation

=Maintenance

=Troubleshooting

Sears, Roebuck and Co., Hoffman Estates, IL 60179

www.craftsman.com

Warranty Page 2

Safety Symbols Page 3

Safety Instructions Pages 441

Unpacking Pages 1142

Description Pages 134 5

Assembly Page 16

Operation Pages 17-50

Maintenance Pages 51-52

Troubleshooting Pages 53

Accessories Pages 54-55

Parts list Pages 56-66

Sears Repair Parts Phone and Numbers Back Cover

ONE YEAR FULL WARRANTY ON CRAFTSMAN PROFESSIONAL TOOL

If this Craftsman professional tool fails to give complete satisfaction within

one year from the date of purchase, return it to any Sears store or parts &

repair center or other craftsman outlet inthe United States for free repair

(or replacement, if repair proves impossible).

This warranty does not include expendable parts such as lamps,

batteries, bits, or blades.

This warranty applies for only 90 days from the date of purchase ifthis

product is ever used for commercial or rental purposes

This warranty gives you specific legal rights, and you may also have other

rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates IL 60179

,& WARNING: Some dust created by using power tools contains chemicals

known to the stateof California to cause cancer and birth defects or other reproduc-

tive harm.

SAVE THESE INSTRUCTIONS!

READ ALL INSTRUCTIONS!

28084 ManuaLRevised 07-0712 Page 2

The purpose of safety symbols is to attract your attention to possible dangers. The

safety symbols, and the explanations with them, deserve your careful attention and

understanding. The symbol warnings DO NOT, by themselves, eliminate any danger.

The instructions and warnings they give are no substitutes for proper accident-pre-

vention measures.

,_ WARNING: Be sure to read and understand all safety instructions in this

manual, including all safety-alert symbols, such as "DANGER," "WARNING," and

"CAUTION," before using this router. Failure to follow all instructions listed below

may result in electric shock, fire, and/or serious personal injury.

SYMBOL MEANINGS

_. SAFETY=ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTION.

May be used in conjunction with other symbols or pictographs.

_, DANGER: Failure to obey this safety warning WILL result in death or serious

injury to you or to others. Always follow the safety precautions to reduce the risk

of fire, electric shock, and personal injury.

,_ WARNING: Failure to obey this safety warning CAN result in death or serious

injury to you or to others. Always follow the safety precautions to reduce the risk

of fire, electric shock, and personal injury.

_. CAUTION: Failure to obey this safety warning MAY result in personal injury

to you or others or property damage. Always follow the safety precautions to

reduce the risk of fire, electric shock, and personal injury.

DAMAGE PREVENTION AND INFORMATION MESSAGES

These inform user of important information and/or instructions that could lead

to equipment or other property damage if not followed. Each message is preceded

by the word "NOTE:" as in the example below:

NOTE: Equipment and/or property damage may result if these instructions are

not followed.

_, WARNING: The operation of any router can result in

W_ARYOUR foreign objects being thrown into your eyes, which can

result in severe eye damage. Before beginning power tool

operation, ALWAYS wear safety goggles or safety glasses

with side shield and a full-face shield when needed.

We recommend a Wide Vision Safety Mask for use over

eyeglasses or standard safety glasses with side shield,

available at Sears Stores or other Craftsman' Outlets.

28084 Manual Revised 07-0712 Page 3

WARNING: BE SURE to read and understand all instructions in this manual

before using this router. Failure to follow all instructions may result electric shock,

fire and/or serious personal injury.

WORK AREA SAFETY

•Keep your work area clean and well lit. Cluttered workbenches and dark

areas invite accidents.

•Do not operate power tools in explosive environments, such as in the

presence of flammable liquids, gases, or dust. Power tools create sparks,

which may ignite the dust or fumes.

-Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

- Make your workshop childproof with padlocks and master switches. Lock

tools away when not in use.

• Before using your router, make sure that the work area has ample lighting

and that there are no obstructions that will interfere with its safe operation.

PERSONAL SAFETY

• Know your power tool. Read this operator's manual carefully. Learn the

router's applications and limitations, as well as the specific, potential hazards

related to this tool.

-Stay alert, watch what you are doing, and use common sense when

operating a power tool.

• Do not use this tool while tired or under the influence of drugs, alcohol, or

medication. A moment of inattention while operating power tools may result

in serious personal injury.

• Dress properly. Do not wear loose clothing or jewelry. Pull back long hair.

Keep your hair, clothing, and gloves away from moving parts. Loose clothing

and long hair can be caught in moving parts. Air vents often cover moving

parts and should also be avoided.

• Avoid accidental starting. Be sure switch is in the "OFF" position before

plugging in the tool. Do not carry tools with your finger on the switch.

Carrying tools with your finger on the switch or plugging in tools that have the

switch in the "ON" position invites accidents.

• Remove adjusting keys or blade wrenches before turning the tool "ON."

A wrench that is left attached to a rotating part of the tool may result in

personal injury.

•Do not overreach. Keep proper footing and balance at all times. Proper foot-

ing and balance enables better control of the tool in unexpected situations.

28084 Manual Revised 07-0712 Page 4

Always secure your work. Use clamps or a vise to hold the workpiece

securely. It is safer than using your hand, and it frees both hands to operate

the tool.

•Use safety equipment. Always wear eye protection. A dust mask, non-

skid safety shoes, hardhat, and/or hearing protection must be used for

appropriate conditions.

• Do not use on a ladder or unstable support. Stable footing on a solid

surface enables better control of the tool in unexpected situations.

TOOL USE AND CARE

,_ WARNING: Be sure to read and understand all instructions before operating

this router. Failure to follow all instructions listed below may result in electric

shock, fire, and/or serious personal injury.

o Always use clamps or other practical ways to support and secure the

workpiece to a stable platform. Holding the workpiece by hand or against

your body is unstable and may lead to loss of control.

Do not force the tool. Use the correct tool and bit for your application. The

correct tool and bit will do the job better and more safely at the rate for which

it is designed.

Do not use the tool if switch does not turn it "ON" or "Off." Any tool that

cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the ptug from the power source before making any

adjustments, changing accessories, or storing the tool. Such preventive

safety measures reduce the risk of accidentally starting the tool.

• Never leave the tool running. Always turn it off. Do not leave the tool until it

comes to a complete stop.

• Store idle tools out of the reach of children and other untrained persons.

Tools are dangerous in the hands of untrained users.

oMaintain tools with care. Keep cutting tools sharp and clean. Properly

maintained tools with sharp cutting edges are less likely to bind and are

easier to control.

Check for misalignment or binding of moving parts, breakage of parts,

and any other condition that may affect the tool's operation. If damaged,

have the tool serviced before using. Many accidents are caused by poorly

maintained tools.

•Use only accessories that are recommended for this tool. Accessories

that may be suitable for one tool may become hazardous when used on

another tool.

28084 Manual Revised 07-0712 Page 5

ELECTRICAL SAFETY

_, WARNING: Do not permit fingers to touch the terminals of the plug when

installing or removing the plug from the outlet.

o Double insulated tools are equipped with a polarized plug (one blade is

wider than the other). This plug will fit in a polarized outlet only one way. If

the plug does not fit fully in the outlet, reverse the plug. If it still does not fit,

contact a qualified electrician to install a polarized outlet. Do not change the

plug in any way.

• Double insulation [] eliminates the need for the three-wire, grounded, power

cord and grounded power-supply system. Applicable only to Class II (double-

insulated) tools.

• This router motor is double insulated.

,_ WARNING: Double insulation does not take the place of normal safety

precautions when operating this tool.

• Before plugging in the tool, be sure that the outlet voltage supplied is within

the voltage marked on the tool's data plate. Do not use "AC only" rated tools

with a DC power supply.

Avoid body contact with grounded surfaces, such as pipes, radiators,

ranges, and refrigerators. There is an increased risk of electric shock if your

body is grounded.

Do not expose power tools to rain or wet conditions or use power tools

in wet or damp locations. Water entering a power tool will increase the risk of

electric shock.

•inspect tool cords for damage. Have damaged tool cords repaired at a

Craftsman Service Center. Be sure to stay constantly aware of the cord's

location and keep it well away from the moving router.

• Do not abuse the cord. Never use the cord to carry the tool or to pull

the plug from an outlet. Keep the cord away from heat, oil, sharp edges,

and moving parts. Replace damaged cords immediately. Damaged cords

increase the risk of electric shock.

EXTENSION CORDS

Use aproper extension cord. Use only cords listed by Underwriters

Laboratories (UL). Other extension cords can cause a drop in line voltage,

resulting in a loss of power and overheating of the tool.

For this tool, an AWG (American Wire Gauge) size of at least 14-gauge is

recommended for an extension cord of 25-ft. or less in length. Use 12-gauge

for an extension cord of 50-ft. Extension cords 100-ft. or longer are not

recommended.

28084 Manual Revised 07-0712 Page 6

A smaller wire gauge size has greater capacity than a larger number (14-gauge

wire has more capacity than 16-gauge wire; 12-gauge wire has more capac-

ity than 14-gauge). When in doubt, use the smaller number. When operating

a power tool outdoors, use an outdoor extension cord marked "W-A" or "W".

These cords are rated for outdoor use and reduce the risk of electric shock.

,_ CAUTION: Keep the extension cord clear of the working area. Position the

cord so that it will not get caught on lumber, tools, or other obstructions while

you are working with a power tool.

,_ WARNING: Check extension cords before each use. If damaged, replace

immediately. Never use a tool with a damaged cord, since touching the damaged

area could cause electrical shock, resulting in serious injury.

SAFETY SYMBOLS FOR YOUR TOOL

The label on your tool may include the following symbols.

V ...................................................... Volts

A....................................................... Amps

Hz ..................................................... Hertz

W...................................................... Watts

min ................................................... Minutes

"%' ............................................... Alternating current

---= .............................................. Direct current

no ................................................ No-load speed

[] .................................................. Class II construction, Double Insulated

.../min ............................................... Revolutions or Strokes per minute

.............................................. Indicates danger, warning or caution. It means

attention? Your safety is involved.

SERVICE SAFETY

• If any part of this router is missing or should break, bend, or fail in any way;

or should any electrical component fail to perform properly: shut off the

power switch, remove the router plug from the power source, and have the

missing, damaged or failed parts replaced before resuming operation.

• Tool service must be performed only at a Craftsman Parts and Repair

Center. Service or maintenance performed by unqualified personnel could

result in a risk of injury.

• Use only identical replacement parts when servicing a tool. Follow the

instructions in the maintenance section of this manual. Use of unauthorized

parts or failure to follow maintenance instructions may create a risk of electric

shock or injury.

28084 Manual Revised 07-0712 Page 7

SAFETY RULES FOR ROUTERS

_, CAUTION: Cutting bits coast after the router is switched off.

• Hold the tool by insulated gripping surfaces (handles) when performing

an operation where the cutting tool may contact hidden wiring or its own

cord. Contact with a "live" wire will make the exposed metal parts of the tool

"live" and shock the operator.

o Maintain a firm grip on the router with both hands to resist torque upon

starting the router.

• Never attempt to use the router motor without first installing it in an approved

base. Failure to heed this warning could result in personal injury and damage

to the motor.

• Make sure that the router motor does not move up or down when clamped

in a fixed base.

• Do not hold the router by hand for use in an upside-down or horizontal

position. The router motor can separate from the base if it is not properly

attached according to the instructions.

•Tighten the collet/nut securely to prevent the cutting bit from slipping. If

the collet/nut is not securely tightened, the cutting bit may detach during use,

causing serious personal injury.

• Never tighten the collet/nut without a cutting bit installed in the collet/nut.

Use clamps or other practical ways to secure and support the workpiece

to a stable platform, and hold the workpiece rigidly in position. Holding the

workpiece by hand or against your body is unstable and may lead to loss of

control.

Never hold the piece being cut in your hands or across your legs. It is

important to support and clamp the workpiece properly in order to minimize

body exposure, bit binding, and loss of control.

• Always keep the chip shield clean and in place.

• Stay alert and clear the router cutting-bit path of any obstructions before

starting the motor. Keep the cutting area clear of all foreign objects while the

router motor is running.

• Check to see that the cord will not "hang up" during routing operations.

•Make sure that the cutting bit is not in contact with the workpiece before

the switch is turned on. The bit must always be running at full speed before

contacting the workpiece.

Keep hands clear of the cutting bit when the router motor is running to

prevent personal injury.

• Provide clearance under the workpiece for the router cutting bit when

through-cutting.

28084 Manual Revised 07-0712 Page8

Keep cutting pressure constant. Do not overload the motor.

Use only sharp cutting bits that are not chipped or cracked. Blunt cutting

bits will cause stalling and can burn the workpiece.

o Never use this router motor with a cutting bit larger than 34/2-inches in diameter.

• Always use cutting bits that are designed for this router. Never use

cutting bits that are larger in diameter than the opening in the router sub-

base. Cutting bits that have cutter diameters larger than the opening could

cause possible loss of control or create other hazardous condition that could

cause serious personal injury.

The sub-base on this router has an opening of 1=1/4 inch. To use cutting

bits with a larger diameter, install and use a sub-base with a larger diameter

opening (sold separately at Sears stores or other Craftsman outlets).

•Do not use large router cutting bits for freehand routing. Use of large

cutting bits when freehand routing could cause loss of control or create

hazardous conditions that could result in serious personal injury. If using a

router table, large bits should be used for edging only.

• Be sure the cutting bit is centered in the template guide (sold separately)

prior to template-guide applications to avoid personal injury or damage to

finished work.

• Do not remove more than 1/8 inch in a single pass. Excessive depth of

cut can result in loss of control that could result in personal injury.

Turn the router motor OFF after completing a cut, and let it come to a

complete stop before removing the router from workpiece.

• Let the router motor come to a complete stop before putting the router

down. Cutting bits coast after the power is turned off.

• Only use router tables that conform to safe woodworking practices and offer

proper guarding for the cutting bit. Use router tables that are UL classified

and identified as suitable for use with this specific router model. Failure to

comply could result in serious personal injury.

• Only use router tables with on-board, switch-controlled receptacles.

Failure to use router tables with all the appropriate safety features could

result in serious personal injury.

• Disconnect the tool from the power source before making any adjustments

or changing cutting bits.

• Be carefut not to touch the coUet/nut or cutting bit with your hands or

fingers if you are changing a bit immediately after use. The heat buildup from

cutting could cause severe burns. Always use the wrench provided.

- Avoid "climb cutting." See the OPERATION section in this manual. "Climb

cutting" increases the chance for loss of control resulting in possible serious injury.

28084 Manual Revised 07-0712 Page 9

,& WARNING: Use of this product can generate dust containing chemicals

known to the state of California to cause cancer, birth defects or other

reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending upon how often you do this

type of work. To reduce your exposure to these chemicals:

o Work in a well-ventilated area.

• Work with approved safety equipment, such as those dust masks that are

specially designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,

and other construction activities. Wear protective clothing and wash exposed

areas with soap and water. Allowing dust to get into your mouth, eyes or lie on

the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disburse dust, which may

cause serious and permanent respiratory or other injury. Always use NIOSH/

OSHA approved respiratory protection appropriate for the dust exposure. Direct

the particles away from face and body.

ADDITIONAL RULES FOR SAFE OPERATION

,_ WARNING: Be sure to read and understand all instructions. Failure to follow

all instructions listed below may result in electric shock, fire and/or serious

personal injury.

Know your power tool Read this operator's manual carefully. Learn the

applications and limitations, as well as the specific potential hazards related

to this tool. Following this rule will reduce the risk of electric shock, fire, or

serious injury.

• Always wear safety glasses or eye shields when using this router. Everyday

eyeglasses may have impact-resistant lenses, but they are not safety

glasses.

• Protect your lungs. Wear a facemask or dust mask if the operation is dusty.

• Protect your hearing. Wear appropriate personal hearing protection

during power-tool use. Under some conditions noise from this product may

contribute to hearing loss.

• All visitors and bystanders must wear the same safety equipment that the

operator of the router should wear.

28084 Manual Revised 07-0712 Page 10

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