Craftsman DeWalt 625 Bedienungsanleitung

©The Craftsman Gallery •PO Box 54518 •Cincinnati, OH 45254 •email: info@thecraftsmangallery.com

Instructions for mounting Laser Guide to DeWalt 625 plunge router

Attach mounting plate

Attach laser guide mounting plate to rear

base of router using two 6mm x 20mm

nylon screws.

Attach laser bracket

Assemble laser bracket as shown. The lower

knob screws into a t-slot nut which slides

into mounting plate t-slot. Ridge in bottom

of bracket fits into t-slot to keep the bracket

square with mounting plate.

Insert stops

Assemble two stops using a ¼” nylon screw

and t-slot nut for each. On each side of

laser bracket, slide a stop into mounting

plate t-slot.

Mount laser unit

Insert laser unit into holder on laser bracket

and tighten thumb screw to secure the unit.

Tip of laser unit should protrude only slightly

below the holder.

Attach battery pack

Remove backing paper from Velcro strips

and stick Velcro to back of router and to

back of battery pack as shown. Press the

Velcro together to attach battery pack to

router. The Velcro allows the battery pack

to be easily removed and reattached.

Clip connectors together

Clip battery pack and laser electrical

connectors together to complete installation.

Test laser and positioning

Slide switch on battery back to “on” to test

laser operation. Note that the laser projects

a bright cross hair. Since the cross hair

remains stationary relative to router and bit

it can be used to accurately position the

router or work piece for joinery operations.

To adjust position of the cross hair, loosen

upper knob and rotate laser holder or loosen

lower knob and slide bracket in t-slot. The

t-slot stops allow you to set a position and

quickly return to it. See our techniques for

using laser guide for cutting box joints,

tenons, mortises, dados and dowel joints.

Since the laser light is very bright the target

work piece should also be well lit.

Caution – never stare directly into laser lens.

©The Craftsman Gallery •PO Box 54518 •Cincinnati, OH 45254 •email: info@thecraftsmangallery.com

Technique for cutting Dowel Joints and Dados with WoodRat®

using our laser guide, brass gauge bars, quick clamp, plunge bar and router bits

Plunge cut an alignment hole

Select and chuck a straight bit. In this demo

we use a 3/8” spiral bit to align laser and cut

a dowel joint. We then switch to a 9/16”

dovetail bit for a stopped dado cut.

Clamp a small scrap board to sliding bar

flush under base plate, position bit over the

board, lock router plate with star knob and

plunge the bit to drill a shallow hole.

Align laser on right center of bit

Turn on laser and align laser beam as shown

with center of cross hair touching right edge

of alignment hole.

Tighten laser bracket knobs to lock laser in

this position.

Set a stop

Using a brass gauge bar, set a stop in laser

mount t-slot a distance from laser bracket

equal to ½ diameter of bit.

Tighten the stop screw to secure it in place.

Move bracket to stop

Remove gauge bar, loosen laser bracket

knob and slide bracket forward to the stop.

This moves laser beam to bit center.

Mark positions of dowels

Layout dowel positions on boards to be

jointed.

Clamp board to machine

With layout marks on top, clamp board to be

jointed onto sliding bar flush with underside

of base plate.

Position for dowel hole

Loosen star knob to free router movement.

Power feed board and position router so that

center of cross hair is positioned on location

for dowel. Tighten star knob.

Set plunge depth

Zero bit on top of board. Use brass gauge

bars to set router depth stop to desired

depth for the dowel.

It helps to have removed turret from depth

stop mechanism.

Plunge bit

Turn on router and plunge bit to depth stop

to cut dowel hole.

Repeat for remaining dowels

Repeat above procedure to drill any

additional dowel holes in the board.

Mark position of dado cut

We will use a dovetail bit to cut a stopped

dado for a sliding dovetail. Laser alignment

is same as for dowel joint.

Layout position for the dado cut.

Clamp board to machine

With layout mark on top, use a brush as a

feather board to hold board flush to

underside of base plate. The brush is

clamped to sliding bar directly under bit.

After board is positioned for cut, secure with

quick clamp.

Position for dado

Loosen star knob to free router movement.

Position board and router so cross hair line

of laser overlays line markin

dado location.

Tighten star knob.

Set plunge depth

Zero bit on top of board. Use brass gauge

bar to set router depth stop to desired depth

for the dado cut.

Cut stopped dado

Push router behind board. Turn on router

and plunge bit to depth stop. Pull router

forward to cut the dado stopping before

exiting other side of board.

Examine the dado cut

With our laser guide it is simple to position

board and bit for a dowel or dado cut

including dados for sliding dovetails.

Since the router is “right way up” you can

see the cut as it is made and stop the cut at

any point.

Please email us at info@thecraftsmangallery.com with any corrections or improvements to these

techniques. Our laser guide techniques are not the same as techniques in the WoodRat manual.

Check our web site www.chipsfly.com for additional techniques and information.

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