Crary BEAR CAT CHF9540H Bedienungsanleitung

BEARCATPRODUCTS.COM// 888.625.4520

OWNER’S MANUAL

ENGLISH

540 PTO Hydraulic Feed (Fine Chip)

P/N: 78629-00

Revision 20220504

Serial Number : M01912 - Current

Companion to P/N: 78607-00

Before You Begin

SERIAL NUMBER

IDENTIFICATION NUMBER LOCATION

Your machine will have a serial number. Serial numbers are

located on the machine body. They are 6-digit numbers. For

the exact location of the serial number, see the parts manual

available at bearcatproducts.com/Product-Support/Find-A-

Product-Manual.

Record your identication number in the space provided and

on the warranty registration card.

HOW TO CONTACT Crary Bear Cat

ADDRESS PHONE E-MAIL HOURS

237 NW 12th Street

P.O. Box 849

West Fargo, ND 58078

888-625-4520

701-282-5520

Fax: 701-282-9522

sales@bearcatproducts.com

ser[email protected]

Monday - Friday

8 a.m. to 5 p.m.

Central Time

DEAR Crary Bear Cat®CUSTOMER

Thank you for purchasing an Crary Bear Cat product. The Crary Bear Cat line is designed, tested, and manufactured to give

years of dependable performance. To keep your machine operating at peak efciency, it is necessary to adjust it correctly and

make regular inspections. The following pages will assist you in the operation and maintenance of your machine. Please read

and understand this manual before operating your machine.

If you have any questions or comments about this manual, please call us toll-free at 888-625-4520.

If you have any questions or problems with your machine, please call or write your local authorized Crary Bear Cat dealer.

This document is based on information available at the time of its publication. Crary Bear Cat is continually making

improvements and developing new equipment. In doing so, we reserve the right to make changes or add improvements to our

product without obligation for equipment previously sold.

FOR MACHINE SERVICE OR PARTS

For service assistance, contact your nearest authorized

Crary Bear Cat dealer or the factory. For parts, contact your

authorized dealer. The parts manual for your machine is

available at bearcatproducts.com/Product-Support/Find-A-

Product-Manual. Your dealer will need to know the serial

number of your machine to provide the most efcient service.

See below for information on how to identify and record the

serial number for your machine.

FOR ENGINE SERVICE OR PARTS

For engine service or parts, contact your nearest authorized

engine dealer. Crary Bear Cat does not handle any parts,

repairs or warranties for engines.

ORDERING PARTS

Only genuine Crary Bear Cat replacement parts should be

used to repair the machine. Replacement parts manufactured

by others could present safety hazards, even though they

may t on this machine. Replacement parts are available

from your Crary Bear Cat dealer.

Provide the following when ordering parts:

• The SERIAL NUMBER of your machine.

• The PART NUMBER of the part.

• The PART DESCRIPTION.

• The QUANTITY needed.

MANUFACTURED BY CRARY INDUSTRIES

MANUFACTURED IN U.S.A.

XXXXXX

WEST FARGO, NORTH DAKOTA 58078 U.S.A.

SERIAL NUMBER

IMPORTANT WARRANTY REGISTRATION

IF YOU HAVE NOT REGISTERED YOUR CRARY BEAR CAT PRODUCT, PLEASE DO SO TODAY. TO REGISTER YOUR CRARY BEAR CAT

PRODUCT ON-LINE AT HTTPS://WWW.BEARCATPRODUCTS.COM/SUPPORT/PRODUCT-REGISTRATION/ OR CALL OUR CUSTOMER

SERVICE LINE AT (888) 625-4520 FOR ASSISTANCE IN REGISTRATION.

ENGLISH

LIMITED WARRANTY

This warranty applies to all Crary®Bear Cat®Outdoor Power Equipment manufactured by Crary Industries, Inc. and

does not include gas engine or electric powered pressure washers under the Crary Bear Cat brand. See Crary Bear

Cat Pressure Washer Limited Warranty for complete warranty details on those products.

Crary Industries, Inc. warrants to the original owner each new Crary Bear Cat product to be free from defects in

material and workmanship, under normal use and service. The warranty shall extend, from date of purchase, three

years (U.S. and Canada only [two years outside U.S. and Canada]) for Consumer use of the product, one year for

Commercial applications and six months for Rental applications. Replacement parts and accessories are warranted

for 90 days from date of installation. Batteries for Inverters and Generators are warranted for 90 days from the date

of purchase.

“Consumer” dened as:Complete unit for personal, residential, or non-income producing use.

“Commercial” dened as:Complete unit for commercial, institutional, property management, agricultural,horticultural

or income producing use.

“Rental” dened as: Complete unit for rental purposes to produce income.

The product is warranted to the original owner by either a completed warranty registration on le at Crary Industries,

Inc. and/or proof of sale. Warranty coverage begins on the date of purchase. The warranty registration can be

registered on-line by visiting bearcatproducts.com/Product-Support/Product-Registration.

In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary Bear

Cat dealer. Crary Industries, Inc. will, at its option, repair or replace any parts found to be defective in material

or workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted repair

by anyone other than an authorized Crary Bear Cat dealer as well as subsequent failure or damage that may occur

as a result of that work will not be paid under this warranty. Crary Industries, Inc. does not warrant replacement

components not manufactured or sold by Crary Industries, Inc.

1. This warranty applies only to parts or components that are defective in material or workmanship.

2. This warranty does not cover normal wear items including, but not limited to: batteries, bearings, belts,

pulleys, lters, chipper blades, shredder knives.

3. This warranty does not cover normal maintenance, service, or adjustments.

4. This warranty does not cover depreciation or damage due to misuse, negligence, accident, or

improper maintenance.

5. This warranty does not cover damage due to improper setup, installation, or adjustment.

6. This warranty does not cover damage due to unauthorized modications of the product.

7. Engines are warranted by the respective engine manufacturer and are not covered by this warranty.

Crary Industries, Inc. is not liable for any property damage, personal injury or death resulting from the unauthorized

modication or alteration of an Crary Bear Cat product or from the owner’s failure to assemble, install, maintain, or

operate the product in accordance with the provisions of the Owner’s manual.

Crary Industries, Inc. is not liable for indirect, incidental, or consequential damages or injuries including but not

limited to loss of crops, loss of prots, rental of substitute equipment or other commercial loss. This warranty gives

you specic legal rights. You may have other rights that may vary from area to area.

Crary Industries, Inc. makes no warranties, representations or promises, expressed, or implied as to the performance

of its products other than those set forth in this warranty. Neither the dealer nor any other person has any authority

to make any representations, warranties or promises on behalf of Crary Industries, Inc. or to modify the terms or

limitations of this warranty in any way. Crary Industries, Inc., at its discretion, may periodically offer limited, written

enhancements to this warranty.

CRARY INDUSTRIES, INC. RESERVES THE RIGHT TO CHANGE THE DESIGN AND/OR SPECIFICATIONS OF ITS

PRODUCTS AT ANY TIME WITHOUT OBLIGATION TO PREVIOUS PURCHASERS OF ITS PRODUCTS.

20210624

TABLE OF CONTENTS

1 SAFETY .................................................................. 1

1.1 SAFETY ALERT SYMBOL........................................ 1

1.2 BEFORE OPERATING.............................................. 1

1.3 OPERATION SAFETY............................................... 2

1.4 FEED ROLLER SAFETY .......................................... 2

1.5 PTO SAFETY............................................................. 3

1.6 MAINTENANCE/STORAGE SAFETY...................... 3

1.7 SAFETY DECALS ..................................................... 4

1.8 SAFETY DECAL LOCATIONS ................................. 5

2 ASSEMBLY............................................................. 6

2.1 ATTACH CHUTE AND SUPPORT............................ 6

2.2 ATTACH DIGITAL DISPLAY CONTROLLER

MOUNT ASSEMBLY........................................................ 7

2.3 ATTACH DISCHARGE CHUTE ................................ 7

2.5 CONNECT TO PTO DRIVELINE.............................. 8

2.6 CONNECT CONTROL BOX WIRES TO TRACTOR.

2.7 CHECK/ADD HYDRAULIC FLUID ........................... 9

3 FEATURES & CONTROLS ................................. 10

4 OPERATION......................................................... 12

4.1 STARTING THE CHIPPER ..................................... 12

4.2 STOPPING THE CHIPPER .................................... 12

4.3 CHIPPER OPERATION GUIDELINES .................. 12

4.4 RAISE EXTENSION TRAY BEFORE TOWING .... 13

4.5 FEED ROLLER SPEED CONTROL....................... 13

4.6 CHIPPER FEED CONTROLLER ........................... 14

4.7 USING THE DIGITAL DISPLAY CONTROLLER... 14

5 SERVICE & MAINTENANCE.............................. 17

5.1 MAINTENANCE SCHEDULE ................................. 17

5.2 ROTOR LOCK ......................................................... 18

5.3 RAISE/LOWER ACCESS COVER ......................... 18

5.4 CHIPPER BLADES MAINTENANCE..................... 18

5.5 REMOVING THE BLADES ..................................... 19

5.6 SHARPENING THE BLADES................................. 19

5.7 INSTALLING THE BLADES.................................... 20

5.8 SETTING CHIPPER BLADE CLEARANCE .......... 20

5.9 CLEARING A PLUGGED ROTOR.......................... 20

5.10 DRIVE BELTS........................................................ 21

5.11 ROTOR BEARINGS .............................................. 22

5.12 HYDRAULIC FEED MAINTENANCE................... 23

5.13 CHANGE HYDRAULIC FLUID FILTER ............... 23

5.14 PTO DRIVELINE LUBRICATION ......................... 23

5.15 LUBRICATION ....................................................... 24

6 TROUBLESHOOTING......................................... 25

6.1 FLASH CODES FOR THE DIGITAL DISPLAY

CONTROLLER .............................................................. 25

6.2 TROUBLESHOOTING GUIDE ............................... 26

7 SPECIFICATIONS ............................................... 28

7.1 BOLT TORQUE........................................................ 29

7.2 TEMPERATURE OPERATING WINDOW ............. 30

8 OPTIONS .............................................................. 31

19 INCH CHIPPER

ENGLISH

Section

1 SAFETY

Indicates an imminently hazardous situation that, if not

avoided, will result in death or serious injury.

DANGER

1.1 SAFETY ALERT SYMBOL

Indicates a potentially hazardous situation that, if not

avoided, could result in death or serious injury.

WARNING

Indicates a potentially hazardous situation that, if not

avoided, may result in minor or moderate injury.

CAUTION

The Owner/Operator’s manual uses this symbol to alert

you of potential hazards. Whenever you see this symbol,

read and obey the safety message that follows it. Failure

to obey the safety message could result in personal injury,

death or property damage.

1. Read and understand this owner’s manual. Be

completely familiar with the controls and the proper

use of this equipment.

2. Familiarize yourself with all of the safety and

operating decals on this equipment and on any of its

attachments or accessories.

3. Keep safety decals clean and legible. Replace

missing or illegible safety decals.

4. Obtain and wear safety glasses

and use hearing protection at all

times when operating this machine.

5. Avoid wearing loose tted clothing.

Never operate this machine while wearing clothing

with drawstrings that could wrap around or get caught

in the machine.

6. Do not operate this machine

if you are under the inuence

of alcohol, medications, or

substances that can a󰀨ect your

vision, balance or judgement.

Do not operate if tired or ill. You

must be in good health to operate this machine safely.

7. Do not operate this equipment in the vicinity of

bystanders. Keep the area of operation clear of all

persons, particularly small children. It is recommended

that bystanders keep at least 50 feet (15 meters)

away from the area of operation.

8. Do not allow children to operate this equipment.

9. Use only in daylight or good articial light.

1.2 BEFORE OPERATING

29 INCH CHIPPER

SAFETY

1. Always stand clear of discharge area when operating

this machine. Keep face and body away from feed

and discharge openings.

2. Keep hands and feet out of feed and discharge

openings while machine is operating to avoid serious

personal injury. Stop and allow

machine to come to a complete

stop before clearing obstructions.

3. Set up your work site so you are

not endangering tra󰀩c and the

public. Take great care to provide

adequate warnings.

4. Do not climb on machine when operating. Keep

proper balance and footing at all times.

5. Check cutting chamber to verify it is empty before

starting the machine.

6. The rotor will continue to rotate after being disengaged.

Shut o󰀨 the machine and make sure all moving parts

have come to a complete stop before inspecting or

servicing any part of the machine.

7. Do not insert branches with a diameter larger than

the max chipper capacity into machine or machine

damage may occur.

8. When feeding material into machine, do not allow

metal, rocks, bottles, cans or any other foreign

material to be fed into the machine.

9. Ensure debris does not blow into tra󰀩c, parked cars,

or pedestrians.

10. Keep the machine clear of debris and other

accumulations.

11. Do not allow processed material to build up in the

discharge area. This may prevent proper discharge

and can result in kickback of material through the

feed opening.

12. If the machine becomes clogged, the cutting

mechanism strikes any foreign object, or the machine

starts vibrating or making an unusual noise, shut o󰀨

machine immediately and make sure all moving parts

have come to a complete stop. After the machine

stops: A) Inspect for damage, B) Replace or repair

any damaged parts, and C) Check for and tighten any

loose parts.

13. Check blade bolts for proper torque after every 8 hours

of operation. Check blades and rotate or resharpen

daily or as required to keep blades sharp. Failure

to do so may cause poor performance, damage or

personal injury and will void the machine warranty.

1. The feed roller can cause serious injury or death.

Keep hands, feet and clothing away from the feed

roller and chipper rotor blades.

2. Never climb onto the feed chute

when the unit is operating or

running.

3. Do not overreach. Keep proper

balance and footing at all times.

4. Never allow anyone to sit on the

feed chute.

5. When feeding material into the

feed roller wear eye, face and

hearing protection.

6. Stand to side of feed chute

when feeding material and

release material quickly.

7. When inspecting or servicing the feed roller, secure

the feed roller in the raised position using the lock pin,

if applicable.

WRONG

1.3 OPERATION SAFETY

10. Do not run this equipment in an enclosed area. Do not

operate this equipment in or near buildings, windows

or air conditioners.

11. Do not operate machine without shields in place.

Failure to do so may cause serious injury or death.

12. Keep all guards, deectors, and shields in good

working condition.

13. Before inspecting or servicing any part of this machine,

shut o󰀨 the machine and make sure all moving parts

have come to a complete stop.

14. Check that all screws, nuts, bolts, and other fasteners

are secured, tightened and in proper working condition

before starting the machine.

15. Do not transport or move machine while it is operating

or running.

1.4 FEED ROLLER SAFETY

39 INCH CHIPPER

ENGLISH

SAFETY

1. Read and follow instructions on PTO safety decals.

2. Stay alert and pay attention when PTO is operating.

3. Keep bystanders, especially children, away from PTO

driveline.

4. Check the driveline to ensure it is attached securely

to the power supply.

5. Keep guards and shields in place at all times while

operating. Disengage PTO, shut o󰀨 power source,

and make sure all moving parts have come to a

complete stop before removing guards or shields.

6. Clothing worn by operator must be fairly tight. Never

wear loose tted jackets, shirts, or pants when

working around the PTO. Tie long hair back or put

under a cap.

7. Keep hydraulic hoses, electric cords, chains and

other items from contacting the driveline.

8. Proper recommended PTO operating speed is 540

+/- 10 RPM.

9. Before inspecting or servicing the PTO drive area,

disengage the driveline, shut o󰀨 power source,

remove ignition key, and make sure all moving parts

have come to a complete stop.

10. Keep hands, feet, and clothing away from all PTO

drive parts.

11. Do not clean, lubricate or adjust the PTO shaft when

it is running.

1. Before inspecting, servicing, storing, or changing an

accessory, shut o󰀨 the machine and make sure all

moving parts have come to a complete stop.

2. Replace any missing or unreadable safety decals.

Refer to the safety decal section for part numbers.

3. Allow machine to cool before storing in an enclosure.

4. Store the machine out of reach of children.

1.5 PTO SAFETY 1.6 MAINTENANCE/STORAGE SAFETY

49 INCH CHIPPER

SAFETY

1.7 SAFETY DECALS

See Section 1.8 for decal locations. Familiarize yourself with all of the safety and operating decals on the machine

and the associated hazards. See the engine owner’s manual or contact the engine manufacturer for engine safety

instructions and decals.

Keep hands and feet out of inlet and discharge

openings while machine is operating to avoid serious

personal injury. Stop and allow machine to come to a

complete stop before clearing obstructions.

Read and understand this owner/operators

manual. Be completely familiar with the

controls and the proper use of this equipment

Obtain and wear safety glasses and use

hearing protection at all times when operating

this machine.

Before inspecting or servicing any part of this

machine, shut o󰀨 power source, remove the

key, disconnect spark plug wire from spark

plug and make sure all moving parts have

come to a complete stop.

Do not operate this equipment in the

vicinity of bystanders. Do not allow

children to operate this equipment.

Always stand clear of discharge

area when operating this machine.

Keep face and body away from discharge areas.

Do not operate machine without shields in place.

Failure to do so may cause serious injury or

death.

Check blade bolts for proper torque

after every 8 hours of operation.

Check blades and rotate or resharpen

daily or as required to keep blades

sharp. Refer to owners manual for instructions. Failure to do so may

cause poor performance, damage or personal injury and will void the

machine warranty.

PN 12174

Keep hands and feet out of inlet and

discharge openings while machine is

operating to avoid serious personal

injury. Stop and allow machine to come

to a complete stop before clearing

obstructions.

PN 12169

PN 12172

PN 12173

PN 12174

PN 12175

PN 12250

PN 12168

Read and understand your owners manual before operating. If owners

manual was not included or you have any questions, please call

800.247.7335 or 701.282.5520 (U.S.A.).

Do not operate this equipment in the vicinity

of bystanders. Do not allow children to

operate this equipment. Always stand clear

of discharge area when operating this

machine. Keep face and body away from

discharge areas. Rotate the discharge tube over the hitch before towing

and lock securely in place.

PN 14942-00

PN 32109-00

Contact with rotating driveline can

cause death. Do not operate without

all driveline, tractor and equipment

shields in place. Ensure the driveline

is securely attached at both ends and driveline shields that turn freely

on the driveline are in place.

Feed roller support must be secured in

the up position prior to servicing chipper

feed area. Feed roller can fall and cause severe bodily harm. Consult

owners manual for proper method of securing feed roller support. Lower

feed roller before operating chipper.

9PN 18983-00

59 INCH CHIPPER

ENGLISH

SAFETY

1.8 SAFETY DECAL LOCATIONS

The numbers below correspond to the decals in Section 1.7. Make certain that all safety and operating decals on this

machine are kept clean and in good condition. Decals that need replacement must be applied to their original locations.

*Decal located under shield

69 INCH CHIPPER

Section

2 ASSEMBLY

1. Remove chipper from shipping crate. Place unit on

a level surface before assembling. See the Torque

Chart in Section 7 for the recommended torque for

tightening bolts and screws.

2. Attach the chute support to the front side of the

chipper base with one 3/8" × 1-1/4" hex bolt and nut.

3. Attach the chipper chute to the feed roller with eight

3/8" × 1-1/4" carriage bolts and nuts. Insert the bolts

from inside the chute. Do not tighten completely at

this time. Route the wire harness through the clamp

shown in Figure 2.1.

4. Attach the chute support to the chute through the

middle hole on the extension tray hinge using existing

hardware.

Figure 2.1, Attach Chute and Chute Support

If any bolts or nuts are dropped in the machine, be sure

to remove them before starting the machine.

WARNING

2.1 ATTACH CHUTE AND SUPPORT

Do not operate this unit without the chipper chute

correctly installed. Rotating cutting blades can cause

serious personal injury.

WARNING

In tropical regions, areas of high humidity or rainfall

amounts, dielectric grease may be added to wire

harness connectors to provide corrosion resistance.

NOTE

5. Tighten the eight bolts holding the chute in place.

6. Connect the wire harness coming from the feed chute

to the connector that is located underneath the feed

roller.

7. Unplug the connector from one solenoid on the control

valve. Note the color of the wires on that connector.

The E-stop harness (8) will have a male and female

connectors with matching colors.

8. Plug the connector that was just removed from the

solenoid into its matching female connector on the

E-stop harness (8).

9. Plug male connector with the matching color into the

plug on the solenoid.

10. Repeat steps 7-9 for the connector on the other

remaining solenoid.

11. Use the supplied tie straps to secure the E-stop

harness (8) as required.

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