Crown Boiler PHNTM080 Bedienungsanleitung

Series



 



 

 



PHNTM080

PHNTM100

PHNTM120

PHNTM150

PHNTM180

: Improper installation, adjustment, alteration,

service or maintenance can cause property damage, injury,

or loss of life. For assistance or additional information, con-

sult a qualied installer, service agency or the gas supplier.

This boiler requires a special venting system. Read these

instructions carefully before installing.

Manufacturer of Hydronic Heating Products

P.O. Box 14818 3633 I. Street

Philadelphia, PA 19134

www.crownboiler.com



9700609



The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels,

or to important information concerning product life.

































FOLLOW ALL INSTRUCTIONS and warnings

printed in this manual, the owner’s manual and

posted on the boiler.

MAINTAIN THE BOILER. To keep your boiler safe

and efficient, have a service technician maintain

this boiler as specified in Part XIII of the manual.

IF YOU ARE NOT QUALIFIED to install or service

boilers, do not install or service this one.

THE BOILER MAY LEAK WATER at the end of

its useful life. Be sure to protect walls, carpets,

and valuables from water that could leak from the

boiler.

PROTECT YOUR HOME IN FREEZING

WEATHER. A power outage, safety lockout, or

component failure will prevent your boiler from

lighting. In winter, your pipes may freeze and

cause extensive property damage. Do not leave

the heating system unattended during cold weather

unless alarms or other safeguards are in place to

prevent such damage

DO NOT BLOCK AIR FLOW into or around the

boiler. Insufficient air may cause the boiler to

produce carbon monoxide or start a fire.

KEEP FLAMMABLE LIQUIDS AWAY from the

boiler, including paint, solvents, and gasoline.

The boiler may ignite the vapors from the liquids

causing explosion or fire.

KEEP CHILDREN AND PETS away from hot

surfaces of the boiler, boiler piping, vent piping and

vent terminals.

CARBON MONOXIDE (CO) is an odorless, deadly

gas that may be introduced into your home by

any malfunctioning fuel-burning product or vent

system failure. Consider installing CO alarms near

bedrooms in all levels of the building to warn you

and your family of potential CO exposure.

WARNINGS FOR THE HOMEOWNER















 



 







 

 



 









 





 







 













 









 





 

Table of Contents

I. Product Description 4

 II.  Specications      4

III. Before Installing 5

IV. Locating The Boiler 6

V. Mounting The Boiler 8

VI. Air For Ventilation 11

VII. Venting 12

A. Vent System Design 12

B. Design Requirements Unique to Horizontal Twin Pipe

Venting Systems 18

C. Design Requirements Unique to Vertical Venting Systems 24

D. Design Requirements Unique to Split Vent Systems 32

E. Assembly of CPVC/PVC Vent Systems 39

F. Assembly of DuraVent PolyPro Vent Systems 46

  G.AssemblyofSelkirkPolyueVentSystems    51

  H.AssemblyofCentrothermInnoueVentSystems    55

I. Condensate Trap and Drain 59

J. Removing An Existing Boiler From Common Chimney 60

VIII. Gas Piping 62

IX. System Piping 64

A. General System Piping Precaution 64

B. Near Boiler Piping Design 65

C. Standard Piping Installation Requirements 73

D. Piping For Special Situations 75

X. Wiring 76

XI. Start-up and Checkout 84

XII. Operation 91

XIII. Service and Maintenance 106

XIV. Troubleshooting 113

XV. Parts 121

Appendix A: LP Gas Conversion Instructions 136

Appendix B: Special Requirements For Side-Wall 142

Vented Appliances In The Commonwealth

of Massachusetts

II Specications

FIGURE 2.1: GENERAL CONFIGURATION

I Product Description

Thisboilerisastainlesssteelgasredcondensingboilerdesignedforuseinforcedhotwaterheatingsystemsrequiring

supply water temperatures of 180°F or less. It is designed for installation on a wall. This boiler may be vented vertically or

horizontally with combustion air supplied from outdoors. It is not designed for use in gravity hot water systems or systems

containingsignicantamountsofdissolvedoxygen.

"A"

SEE TABLE 2.3

16-5/8

CONNECTION SUPPLY WATER

RETURN WATER

PRESSURE GAUGE

OUTSIDE

INSIDE

OF WALL

CONNECTION

OF WALL

ACCESS

TEMPERATURE/

PANEL

SERVICE

DRAIN

VALVE

29-1/16

RELIEF

VALVE

CONDENSATE

CONNECTION

VENT

PANEL

CONNECTION

AIR INTAKE

CONNECTION

GAS

CONTROL

ACCESS

CONDENSATE

TRAP CLEANOUT

Table2.2:Specications

MODEL*

MAXIMUM

INPUT

(MBH)

MINIMUM

INPUT

(MBH)

D.O.E.

HEATING

CAPACITY

(MBH)

AHRI NET

RATING*

(MBH)

WATER

VOLUME

(Gal.)

DIM “A”

SUPPLY &

RETURN

CONNECTION

SIZE (NPT)

GAS

CONNECTION

SIZE (NPT)

APPROX.

NET

WEIGHT

(lb)

PHNTM080 80 16 74 64 0.36 17” 1” 1/2” 100

PHNTM100 100 20 92 80 0.44 17” 1” 1/2” 102

PHNTM120 120 24 111 97 0.53 17” 1” 1/2” 105

PHNTM150 150 30 141 123 0.79 21” 1” 1/2” 119

PHNTM180 180 36 167 145 0.79 21” 1” 1/2” 119

* The Net AHRI Water Ratings shown are based on a piping and pickup allowance of 1.15. The manufacturer should be consulted before

selecting a boiler for installations having unusual piping and pickup requirements, such as intermittent system operation, extensive piping

systems, etc.

Table 2.3: Vent Lengths

MODEL

NOMINAL

VENT/INTAKE

SIZE (in)

MIN VENT

LENGTH (in)

MAX VENT

LENGTH

APPROX.

DERATE AT

MAX VENT

(%)

080

60ft

080

135ft

100

60ft

100

135ft

120

135ft

150

135ft

180

135ft

See Part VII (Venting) for additional requirements and details.

III Before Installing

1) Safe, reliable operation of this boiler depends upon installation by a professional heating contractor in strict accordance

with this manual and the requirements of the authority having jurisdiction.

 • Intheabsenceofanauthorityhavingjurisdiction,installationmustbeinaccordancewiththismanual 

and the National Fuel Gas Code, ANSI Z223.1. In Canada, installation must be in accordance with the B149.1

Installation Code.

 • Whererequiredbytheauthorityhavingjurisdiction,thisinstallationmustconformtotheStandard for Controls

and Safety Devices for Automatically Fired Boilers (ANSI/ASME CSD-1).

2) Read Section VII to verify that the maximum combustion air and exhaust pipe lengths will not be exceeded in the

planned installation. Also verify that the vent terminal can be located in accordance with Section VII.

3) Make sure that the boiler is correctly sized:

• Forheatingsystemsemployingconvectionradiation(baseboardorradiators),useanindustryacceptedsizing

method such as the I=B=R Guide RHH published by the Air-Conditioning, Heating and Refrigeration Institute

(AHRI).

• Fornewradiantheatingsystems,refertotheradianttubingmanufacturer’sboilersizingguidelines.

• Forsystemswhichincludeanindirectwaterheater,makesuretheboilerhastheoutputcalledforbytheindirect

waterheatermanufacturer’sinstructions.

4) Allboilersareshippedfromthefactoryconguredforusewithnaturalgas.TheymaybeconvertedforusewithLPgas

(“propane”) using a combustion analyzer in accordance with the instructions in Appendix A.

5) Not all models are suitable for installation at altitudes above 2000ft. See Appendix A for additional information.

IV Locating the Boiler

1) Observe the minimum clearances shown in Figure 4.1. These clearances apply to combustible construction as well as non-

combustiblewalls,oors,ceilingsanddoors.

2) Note the recommended service clearances in Figure 4.1. These service clearances are recommended, but may be reduced to

the combustible clearances provided:

a. Access to the front of the boiler is provided through a door.

b. Access is provided to the condensate trap located beneath the boiler.

 Notethatservicingtheboilerwillbecomeincreasinglydifcultastheseserviceclearancesarereduced.

3) Observe the following clearances from piping to combustible construction:

Non-concentric vent (exhaust): ¼”

Air intake piping: 0”

Hot water piping: ¼”

4) The relief valve and gauge must be installed in the location shown in Figure 2.1 and must be in the same space as the boiler.

5) The boiler should be located so as to minimize the length of the vent system.

6) The combustion air piping must terminate where outdoor air is available for combustion and away from areas that will con-

taminatecombustionair.Avoidareasnearchemicalproductscontainingchlorine,chloridebasedsalts,chloro/uorocarbons,

paint removers, cleaning solvents and detergents.













 



 

 





Figure 4.1: Minimum Clearances To Combustible Construction

V Mounting The Boiler

A. Wall Mounting

1) If the boiler is installed on a framed wall, minimum acceptable framing is 2 x 4 studs on 16” centers. The boiler

mounting holes are on 16” centers for installation between two studs at the standard spacing. In cases where the

boiler cannot be centered between the studs, or where the studs are spaced closer than 16” apart, the boiler may be

anchored to ¾” plywood or horizontal 2 x 4s anchored to the studs.

2) 5/16” x 2” lag screws and washers are provided for mounting this boiler. These lag screws are intended for mount-

ing the boiler directly onto studs covered with ½” sheathing. When the boiler is attached to other types of construc-

tion, such as masonry, use fasteners capable of supporting the weight of the boiler and attached piping in accor-

dance with good construction practice and applicable local codes.

3) Make sure that the surface to which the boiler is mounted is plumb.

4) Before mounting the boiler, make sure that wall selected does not have any framing or other construction that will

interfere with the vent pipe penetration.

5) Onceasuitablelocationhasbeenselectedfortheboiler,andanyneededmodicationshavebeenmadetothewall,

use Figure 5.1 to locate holes “A” and “B”. Make sure that the horizontal centerline of these holes is level. Holes

“C” and “D” may also be drilled at this time or after the boiler is hung on the wall. If the 5/16” x 2” lag screws are

used, drill 3/16” pilot holes.

6) The wall mounting hook is used to secure the boiler to the shipping pallet. Remove this hook from the pallet and

secure to the wall using the 5/16” x 2” lag screws and washers, or other suitable anchors as appropriate (Figure

5.2). Make sure the hook is level.

7) Hang the boiler on the wall hook as shown in Figure 5.2.

8) If not already done in Step (5) locate and drill holes “C” and “D” using the obround slots in the bottom mounting

ange.Securethebottomangetothewallusingthe5/16”x2”lagscrews,orotherfastenersasappropriate(Fig-

ure 5.2).

9) Verify that the front of the boiler is plumb. If it is not, install washers at holes “C” and “D” between the bottom

mountingangeandthewalltoadjust.





 

 









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