CRRC MS-2624PT Bedienungsanleitung

Hydraulic Installation Tool

MS-2624PT

for 1/2” BOM

P.N. of Tool

MS-2624PT

P.N. of Nose

MS-5106

Operating temp. range

°C

0-60

Noise

dBA

45±3

Max. Vibration

m/s²

Weight of Tool

Effective Displacement

42.8

PULL Pressure

MPa

40-45

PUSH Pressure

MPa

15-20

Standards

EN 2006/42/EG

Meishan CRRC Fastening System Co., Ltd.

 
Work with You to Connect the World  
 
Contents 
Safe................................................................................................................................................1
1 Work Site.................................................................................................................................1
2 Personal Safety........................................................................................................................1
3 Maintenance Safety ................................................................................................................2
4 Specific Safety Rules................................................................................................................2
Product data..................................................................................................................................4
1 Specification............................................................................................................................4
2 Overall Dimensions .................................................................................................................4
3 Product Structure and Nomenclature.....................................................................................5
Operation ......................................................................................................................................7
1 Before Startup.........................................................................................................................7
2 Assemble Nose to Tool............................................................................................................7
3 Standard of Installation...........................................................................................................8
4 Sequence of Installation..........................................................................................................8
Maintenance.................................................................................................................................9
1 Caution....................................................................................................................................9
2 Product Service Kit and Performance Parameters ..................................................................9
3 Configuration List....................................................................................................................9
4 Replacement of Nose Assembly............................................................................................10 
5 Replacement of Other Components .....................................................................................10 
Troubleshooting Guidance..........................................................................................................11 
APPENDIX 1 - List of Warranty and Life Cycle..................................................................................13 
Appendix 2 – Authorized Service center and Agent in Australia.....................................................14 
 
 

1. Safe

Please read this entire manual carefully. Meishan CRRC Fastening System Co.,

Ltd. (hereinafter referred as Meishan) assumes no liability for any fire or severe injury

caused by failing to follow the instructions provided hereinafter or any damage or

personal injury resulted from lack of maintenance or improper operation.

Do not rip off the warning signs, labels or decals. In case of any problem or

concern, please contact Meishan for further instructions.

1.1 Work Site

a. Keep the tool away from flammable liquid, gas and dust.

b. Do not operate the tool around children or unauthorized personnel.

c. Keep the tool away from fire and heat sources.

1.2 Personal Safety

a. Maintain focus and attention on the operation while using this tool. Do not

operate the tool when you are affected by fatigue, drugs, alcohol or medical

treatment.

b. Always wear safety goggles, dust mask, anti-skid shoes, safety helmet and ear

protections while using the tool.

c. Dress properly when operating the tool. Do not wear loose clothes or jewelry.

Keep your hair and clothes away from the tool’s moving parts.

d. Do not drop or abuse the tool. Reasonable care of the tools by operators is an

important factor in maintaining tool efficiency, eliminating downtime, and

preventing an accident which may cause severe personal injury.

e. Keep tools away from children. People who do not understand how to operate

the tool are not permitted to use the tool.

f. Tool maintenance. Inspect the moving parts for damage and other conditions

that may affect the moving of the tool. Repair any part failure before continued

use.

g. Use the proper tool, nose assembly and accessories from Meishan as needed.

1.3 Maintenance Safety

a. If the tool experiences significant damage or failure, then send the tool to a

professional repairman for repair.

b. Follow this manual for replacement of components and basic troubleshooting.

c. Keep the tool dry, clean and free of grease.

d. Replace worn or damaged parts by genuine products from Meishan.

1.4 Specific Safety Rules

Repairmen and Operators must read this manual prior to using equipment and

understand all Warning and Caution stickers/labels supplied with equipment before

connecting equipment to any primary power supply. As applicable, each section in

this manual contains specific safety and information on best practices.

a. Ear protection is required.

b. Inspect the collect assembly for wear, cracks, or any other visible damage before

use.

c. Please hold the tool firmly, and be ready to counteract any normal or sudden

movements with both hands available

d. Maintain a balanced body position and secure footing. When operating at height,

always check to make sure no one is beneath you.

e. Use the correct nose assembly for the different type of rivets.

f. Do not keep the tool continuously running for 10minutes, otherwise, have a

break for 3 min after using for 10 minutes continuously.

2. Product data

Independently developed by Meishan, The hydraulic tool MS-2624PT with nose

assembly MS-5106 equipped installs 1/2” blind oversized rivet. The tool is

characterized by long service life, light weight, easy operation and low noise.

2.1 Specification

P.N. of Tool

MS-2624PT

P.N. of Nose

MS-5106

Operating temp. range

°C

0-60

Noise

dBA

45±3

Max. Vibration

m/s²

Weight of Tool

Effective Displacement

42.8

PULL Pressure

MPa

40-45

PUSH Pressure

MPa

15-20

Standards

EN 2006/42/EG

2.2 Overall Dimensions

Overall dimensions of MS-2624PT:

MS-2624PT

Dimension in mm

2.3 Product Structure and Nomenclature

Tool body structure

No.

Description

P.N.

No.

Description

P.N.

Piston

MS-2624PT-02

Handle

MS-2624PT-04

Cylinder Assembly

MS-2624PT-01

Oil Hose

MS-2624PT-14

Front Gland

MS-2624PT-07

Trigger Switch

Assembly

MS-2624PT-15

End Cap

MS-2624PT-03

Wiper Seal

Assembly

MS-2624PT-09

Retainer

MS-2624PT-13

Nose assembly

No.

Description

P.N.

No.

Description

P.N.

Anvil

MS-5106-01

Ejector

MS-5106-06

Collect Assembly

MS-5106-02

Spacer

MS-5106-07

Rubber jaw

assembly

MS-5106-03

Retaining ring 56

for shaft

GB/T 894

Guiding sleeve

MS-5106-04

Retaining ring 45

for hole

GB/T 893

Spacer Tube

MS-5106-05

3. Operation

3.1 Before Startup

a. Select the correct nose assembly for the specific fastener to be installed.

(See section 3.2 for the steps of nose installation)

b. Turn the hydraulic system to OFF and disconnect the power supply from unit,

then connect the tool hoses to the tool;

c. Connect the tool’s control switch electrical cord to the hydraulic unit.

d. Connect the hydraulic unit to the power supply. Turn on the unit. Press the

tool’s trigger a few times to circulate the hydraulic fluid. Observe the action

of the tool and check for any leaks.

e. Check the PULL and PUSH pressure, if necessary, adjust to the proper

pressure.

3.2 Assemble Nose to Tool

STEP1: Install the ejector into the hole that is inside of the anvil;

STEP2: Install the guiding sleeve into the hole of the rubber jaw.

STEP3: Install the rubber jaw into the collect assembly.

STEP4: Use circlip pliers to install the retaining ring-45 to the rear end of the guiding

sleeve, then fix the guiding sleeve in the collect assembly.

STEP5: Thread the collect assembly to the piston.

STEP6: Tighten the 3 set screws from the piston.

STEP7: Install the anvil into the collect assembly as shown in the Nose assembly

diagram above;

STEP8: Lock in the anvil and the cylinder assembly with retaining ring-56.

3.3 Standard of Installation

Standard of installed rivet: measure the dimensions or observe the shape of

installed collar.

Qualified

NOT qualified

NOT qualified d

NOT qualified

Standard

(in mm)

MAX

MIN

MAX

4.4

1.6

7.5

17.42

3.4 Sequence of Installation

a. Insert the rivet into the hole.

b. Insert the nose into the pintail of the rivet and hold it against the collar of the

rivet.

c. Press and hold the trigger to swage the collar.

d. Release the trigger when the rivet breaks.

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