DÖNDER CGSA Series Bedienungsanleitung

CGSA Serie

Fertilizer Sepreader Machine

User Manual

EcoMaster - Pro - ProPlus

Keep and mind and read the

user manual at the first time

using! Keep it for next using.

CGSA 2017/1

01.01.2017

Data of Specification

CGSA Serie

Data of Specification

Fill the data of specifion for your machine.

Type:

Model:

Serie No:

Weight:

Producing Company Information

DÖNDER TARIM MAKİNALARI SAN. TİC. LTD.ŞTİ.

Bodrum Yolu Üzeri, Yenidoğan Mahallesi 09205 Söke/Aydın/TÜRKİYE

Tel: +90 256 521 02 24

+90 256 521 01 49

Fax: +90 256 521 01 09

E-Posta: [email protected]

Web: www.dondertarim.com.tr

Spare Part Order

DÖNDER TARIM MAKİNALARI SAN. TİC. LTD.ŞTİ.

Bodrum Yolu Üzeri, Yenidoğan Mahallesi 09205 Söke/Aydın/TÜRKİYE

Tel: +90 256 521 02 24

+90 256 521 01 49

Fax: +90 256 521 01 09

E-Posta: [email protected]

[email protected]

Information of User Manual

Document number: CGSA 2017/1

Date of Preparation: 01.01.2017

Contents

CGSA Serie

1 User Information 7

1.1 The Aim of Document 7

1.2 The Place Informatıon in the User Manual 7

1.3 Types of Used Indications 7

2 General Safety Warnings 8

2.1 Liabilities 8

2.2 Showing the Safety Notations 9

2.3 Precautions Before Working 10

2.4 Security and Safety Arrangements 10

2.5 Other Safety Precautions 10

2.6 Security Usage in Normal Usage 10

2.7 Maintenance, Repairing and Troubleshooting 10

2.8 Structural Changes 10

2.9 Pictured Warning Signs 11

2.9.1 Positioning of the Pictured Warning Signs 12

2.9.2 Explanations of the Pictured Warning Explanations 13

2.10 The Dangers for the Situations of not Considering the Safety Warnings 14

2.11 Security and Conscious Working 14

2.12 Safety Warnings the User 15

2.12.1 General Accident Preventing Warnings 15

2.12.2 Hydraulic System 17

2.12.3 Electrical System 17

2.12.4 PTO Shaft Usage 18

2.12.5 Operating of Fertilizer Spreader Machine 18

2.12.6 Cleaning, Maintenance and Repairing 18

Contents

CGSA Serie

3 Loading and Unloading 19

4 Product Description 19

4.1 General View 20

4.2 Proper Use 21

4.3 The Dangers Around the Working Field of the Machine 21

4.4 Metal Label and CE 21

5 Structure and Function 22

5.1 Structure 22

5.2 Mixer 22

5.3 Disc and Wings 23

5.4 Fertilizer Pouring Unit 23

5.4.1 Closing Bolt and Dosing Bolt 23

5.5 Fertilizing in the farm Limit/Side 24

5.5.1 Limiter 24

5.5.2 Fertilizer Limiter 24

5.6 PTO Shaft 24

5.7 Hydraulic Connections 25

5.7.1 Systems with Single Acting Hydraulic Cylinder 25

5.7.2 Systems with Double Acting Hydraulic Cylinder 25

5.8 Three Points Suspender Attachment 26

5.9 Carrying, Stoppage Wheels 27

5.10 Fertilizer Caldron Tarpaulin 27

5.11 Econometer –ProPlus 28

5.12 HyComfort Equipment 28

Contents

CGSA Serie

6 Start - Up 29

6.1 Tractor Eligibility Check 29

7 Attaching and Removing Machine 30

7.1 Three Point Suspander Gear Attachment 30

7.2 Attaching the Drive Shaft 30

7.3 Safety Usage of the Drive Shaft 31

7.4 Connection of Hydraulic Hoses 32

7.4.1 CGSA EcoMaster Hydraulic hoses Connections 32

7.4.2 CGSA Pro –ProPlus Hydraulic hoses Connections 32

7.5 Removing the Machine from the Tractor 32

8 Adjustment 33

8.1 Suspending Height Adjustment 34

8.2 Normal / Late Fertilizing 35

8.3 Adjustment of Fertilizer Throwing Machines 36

8.3.1 Adjusing the Amount Adjustment Via Adjustment Lever 36

8.3.2 Reading Amount Adjustment from the Fertilizer Table 37

8.4 Fertilizer Spreading Amount Check 37

8.4.1 Preparations for Fertilizer Spreading Amount Checking 38

8.4.2 Fertilizer Spreading Amounth Check by Driving the Measuring Part 38

8.4.2.1 Converting the Measurment Part of the working Widths that is not

mentioned in the Table 39

8.4.3 Fertilizer Spreading Amounth Checking in Steady Position 40

8.5 Setting the Bolt Adjustment Calculating Disc 41

8.6 Adjustment of Working Width 42

8.6.1 Changing of the Disc 43

8.6.2 Adjusting the fertilizer Spreading Disc - Wings 44

Contents

CGSA Serie

8.7 Fertilizing in Farm Limits 46

8.7.1 Fertilizing in Farm Limits with LIMITER 46

8.7.2 Fertilizing with Fertilizer Limiter on Farm Limit / Side 48

9 Transportation Drive 49

10 Machine Usage 50

10.1 Product Loading / Filling to Fertilizer Spread Machine 51

10.2 Usage of Fertilizer Spreading Machine 52

11 Malfunctions and Suggestions 53

12 Cleaning, Maintenance and Repairing 54

12.1 Cleaning 54

12.2 Lubrication Instruction 54

12.2.1 Drive Shaft Oiling 54

12.3 Repairing 54

12.3.1 Changing the Throwing of the Fertilizer Spreading Discs 54

12.3.2 Changing the Edges of Fertilizer Spreader Throwing Wings 55

12.4 Base Adjustments of Fertilizer Pouring Unit 55

12.5 Fertilizer Tables 56

12.6 Part Catalog 63

User Insructions

CGSA Serie

1 User Information

The section of user information contains information about user guide. Read the user

manual, keep it, and use it when it is needed.

1.1 The Aim of Document

This user manual;

Explanation about the usage of machine and its maintenance.

It gives some important information about safety instruction for proper and efficient

Operations.

During the usage of the machine, it must be placed on the machine or at least some place

where the operator can access easily.

It must be keep for another using.

1.2 The Place Information in the User Manual

This manual shows all the directions of data, and tractor driving direction.

1.3 Types of Used Indications

Processing instructions and reactions.

The processing operations which will be done by the user are shown as a numerical

instructions.

Follow the specified sequence for operations. For relevant processing instructions when the

reaction is necessary it will be marked by an arrow.

Example:

1. Processing instructions 1.

Processing instructions 1.for machine instruction.

2. Processing instructions 2

Numbers

……………………………..

Point 1

Point 2

Position Numbers of Images

It specifies the number of positions in painting figures in parentheses.

Example: Picture (4\1)

Picture 3

Position 1

General Safety Warnings

CGSA Serisi

2 General Safety Warnings

This section contains some information to use the machine in a safe and correct way.

2.1 Liabilities

The information in this user manual should be considered and applied

Knowing the basic safety warnings and safety instructions is a base condition to run the

machine in a proper and smooth functioning.

Liabilities of the Operator

The operator allows only the persons who have the specifications below, to work with

the machine,

To be trained with the machine usage.

Having information about basic work safety and accident prevention instructions.

To be read and understood the user manual.

If the general safety and warning labels are worn or in unreadable condition , please change

them with the new ones. To safe and correct usage, please consider the labels.

Liabilities of the User

All the personnel who work with the machine, must be consider the following information

before working with the machine:

The instructions about the work safety and accident prevention must be considered.

The '' General Safety Warnings'' section in this manual must be read and considered.

He must have the information about how the machine works and its features.

The '' Pictured warning signs and other signs'' section must be read and understood.

If the user/operator determines that the equipments are not safety, he must repair them.

If he has not authorization, ability or information about the subject, he must inform the

authorized person.

Hazards that can be Occur while Working With Machine

The machine is produced in accordance with technical safety rules. However, there can be

hazardous conditions while working with the machine.

Injury or death risk for the user or third persons.

Being damaged the machine.

Potential financial damages.

Please, use the machine only properly with its production purpose. Use the machine only if it

is in a good condition for safety. In the conditions that negatively affect the safety, please fix

the problems, if not, please contact with our company.

Guarantee and Liability

Mainly 'General Selling and Delivery Conditions' are valid. These are obtained by the operator

after signing the contract. The requests of guarantee and liability for the personnel and

financial damages are invalid according to the all or some of the following problems;

General Safety Warnings

CGSA Serie

Misusing of the machine

Wrong installation, running, using or maintenance of the machine.

Not considering the warnings about maintenance and usage, stated in the user

manual.

Doing some inappropriate changes by the user on the machine.

The effects of foreign materials and natural disasters.

2.2 Showing the Safety Notations

Safety warnings are shown with the triangle safety symbol. The word comes before the

symbol ( DANGER, WARNING, ATTENTION) describes the hazard level that can be occur.

DANGER

It refers to high risk of the death or heavy injury situations unless it is not prevented.

There is a possibility to death or heavy injury situations unless not considering the

warnings.

WARNING

It refers to medium level risk of death or (heavy) injuries unless it is not prevented.

In the situation that not considering the warnings, there is a possibility to death or heavy

injury depends on the conditions.

ATTENTION

It refers to low level risks, small or medium level injuries or financial damages unless it is

not prevented.

IMPORTANT

It refers to a special treatment or an obligation to run the process for using the machine

in proper way.

On the contrary, there can be damages in the machine or around it.

INFORMATION

It refers hints and useful information for the use.

These information are useful using the machine with its all the features.

General Safety Warnings

CGSA Serie

2.3 Precautions Before Working

The operator should provide required personal safety equipments.

Work shoes

Protective goggles

Protective clothing

Skin-protective and so on

When you use the machine, User manual must be on the machine or somewhere on the

operating machinery which can be accessed easily

2.4 Security and Safety Arrangements

Before starting the machine all safety and protective equipment must be checking and

should be working, All security devices on the machine must be checked regularly, if needed ,

it must be repaired.

Incorrect or removed safety device may cause a dangerous situations.

2.5 Other Safety Precautions

Besides the security warnings In this user manual , please consider the accident

prevention and environmental protection system according to the national rules of general

applicability.Follow the traffic rules.

2.6 Security Usage in Normal Usage

Use the machine after Applying all the safety and security advices.

Check the machine in a regular time for knowing if there is any wrong with it.

When you check the machine it must be stopped ,otherwise it could cause a damage in the

materials or can cause injuries.

2.7 Maintenance, Repairing and Troubleshooting

Make the maintenance and controlling as the specified settings that stated, be careful to look

to the safety in the Compressed air and hydraulic fluids.. etc

Fix the large parts on the machine during part exchange . Secure the machine.

Check the removed screw connections . Make sure the machine is working properly after

finishing the maintenance activity.

2.8 Structural Changes

Without the authorization of DÖNDER TARIM there cannot be made any change of the

machine parts and the machine. All the changing activities will be made by the authorized

service stuff. Use only the original parts provided from DÖNDER TARIM.

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