DAHON UNIO E20 Bedienungsanleitung
www.dahon.com
UNIO E20
01
Introduction
DAHON POWER SUPPORT TECHNOLOGY
Unio E20 (Power Assist Technology) Driving
System for pedal-activated bicycles
Congratulations on your purchase of a DAHON Pedelec, which will give you
many kilometers of cycling pleasure and comfortable riding.
The DAHON Pedelec offers a perfect synergy between the cyclist’s pedal
input and additional motor support.
Please keep in mind that improper installation and operation of the Unio E20
can reduce the performance and the overall enjoyment of this product.
So before you start,please read the instruction manual carefully and
follow each step in order to assure proper fit and installation of your Unio
E20.
Note: DAHON Pedelecs are designed for commuting
/travel/urban area riding, and are not suitable for
very rough or off-road use.
Once again, we thank you for purchasing your DAHON Pedelec.
02
Frame:
Tires:
Gear Ratio:
Lighting System:
Rims:
Motor:
Battery Pack:
Life Cycle:
Charger:
Dalloy Aluminum w/Visegrip Technology
DAHON Tire K-1045, 20"*1.75"
9 speed
6V-48V Headlight 1W , Panasonic
20”lightweight aluminum rims
DAHON super light and powerful version
36V/ 200W 60N.m
Seatpost battery, 36V8.7Ah 15A Samsung
high quality cell
500 charging cycles
100-240V, 50Hz/60Hz, 42V, 2A
Specications
Specifications
Features
Display Instructions
How to Charge the Battery
Maintenance of the Battery
Terms of Warranty
Safety Warnings
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Contents
03
Features
• Pedal Assist Concept.
• Motor support only switches on when you start pedaling and switches off
when you stop pedaling.
• Perfect synergy between cyclist’s pedal input & additional motor support.
• Direct relation between pedal force and motor support:
1) Level 0: Normal function.
2) Level 1: 0.3:1
3) Level 2: 0.45:1
4) Level 3: 0.65:1
5) Level 4: 0.8:1
6) Level 5: 1:1
• Very smooth riding feeling.
• High torque (rider’s kick) while starting.
• High torque at low speeds.
• Strong power support during cruising speed (in sports mode).
• Gradual power support decrease at 25 km/hr.
• Complies with a European regulation (EN15194) and is still a bicycle, NOT a
moped!
• Large LCD display with current speed, trip distance, battery life and riding
program.
• The battery can be charged separately after being disassembled.
Sensor: Adjusts the amount of power from the motor in line with the amount of
pressure by the rider, on the pedals.
Range: 60km (36V)
Functions:
• Boost: Long press the “-” assist key for 3 seconds to enter Boost mode. The
pedelec can be ridden without pedaling and can travel at a low speed of 6
Km/h (Boost mode is not available for pedelecs exported to Japan.)
• Normal
• Power assist
04
Display Instructions
Assist level
Battery capacity
1.Frame
2.Mid-motor
3.Control system
(Internal)
4.Seat tube battery
(Internal)
5.Battery switch
6.Charging port
7.Display
24. Saddle
8.Grip
9.Handlebar
10.Brake lever
11.Handlepost
12. Brake
13. Front fork
14. Spokes
15. Rim
17. Air valve
16. Tire
18.Pedal
19.Chain 20.Kickstand
21.Rear derailleur 22. Freewheel
23. Seat tube clamp
Current Speed
Total mileage
Torque sensor
power key
“ + ” key
“ - ” key
01. Power Button: Power ON/OFF switch function.
• Please confirm the battery is turned on before starting. Press the “M” key for 3
seconds and it will turn on, which means it is in power-on state.
• Press the “M” key for 3 seconds and it will turn off. Then press the battery power key
to disconnect the power.
02. Km/mile
03. Current Speed – Displays current riding speed.
04. Battery Capacity Indicator
• Each block ( ) shows the battery capacity.
• Five blocks ( ) indicates the battery is fully charged.
05. The last block will start blinking when the charge is less than 10%. When the battery
icon is empty ( ), this means the battery has no power remaining, please
charge the battery immediately.
06. Riding information (press M key to display items)
07. Riding time: display the time information of a single ride.
08. Single riding mileage: display the user's single riding mileage information.
09. LCD display backlight: In the power-on state, press and hold the “+” button for 2
seconds to light up the LCD display backlight and the headlights.
10. Maximum speed: When this signal is displayed, it means that the current speed has
reached the maximum speed.
11. Error code: When the system fails, the icon and code will be displayed at a
frequency of 1HZ.
12. Total distance / Trip distance
• Total mileage will show when no speed is detected.
• Trip mileage will show when the bicycle is being ridden.
• When the bicycle is attached to an external charger the trip distance will be reset to 0.
• If the maximum total distance of 65535 km is reached, the total distance will be
reset to zero.
13. Riding information settings:
Press the “+” and “-” keys at the same time for 2S to enter the setting interface,
press the M key to switch, press the “+” and “-” keys to select the parameter, and
press the “+” and “-” keys at the same time to exit setting.
05
• Mileage unit options (KM/H or MPH) • Voltage setting (36V/48V)
14. Normal function / Boost function – Use for normal and flat road surfaces.
15. Power assists function – Use for extra support with hills and/or strong
headwinds/ Use for strong support with very steep slopes.
16. Sleep Mode
• The display will switch to Sleep Mode automatically when the bike is not used
over 5 minutes.
• In the sleep mode, press the M key again to release it.
17. Error Code – The Error Code icon and Service icon will appear on the LCD when
malfunctions are detected. Please refer to the following error code numbers and
descriptions and check with your dealer for more information.
06
• After entering the setting, the
single mileage can be cleared
by pressing the DOWN key.
• Wheel diameter setting
07
Error Code icon
Error Code No. DESCRIPTION
2
Code
Code
3
Code
5
Code
4
Code
6
Code
8
Code
9
Excessive electric current is detected inside the controller, and a
protection mechanism is implemented.
Check whether the three-phase power cable terminal connector is
short-circuited.
If there is no short-circuit, restart it.
If this state still occurs, means the internal power device of the
controller is damaged.
The motor's three-phase power cable has fallen off, loosened, or
the motor has stopped operating for more than 2 seconds, or the
load is too heavy and the motor cannot operate normally, or the
power input isn’t connect properly.
If this state still occurs after restarting, it is the reason for the poor
connection of the three-phase wires of the motor.
The voltage of battery is excessively low; the battery is under
voltage protection.
This error code can detect whether the brake lever is damaged
under normal conditions.
The error code should disappear after the brake is released.
The power system detects whether the torque signal is faulty on the
system.
The electric circuit system detects whether the internal electric
current loop components of the controller are damaged, or the 5V
loop is short-circuited, and if there is, the status will be displayed.
The battery voltage needs to be checked at all times when the
circuit system is operating.
If the battery voltage is >43.5V, it means that high voltage
protection occurs, or the cable sequence of the sensor is
connected incorrectly, and the system will stop operating and
display this status.
Final Check
Folding & Unfolding
After completion of assembly, please perform a final check and make sure that:
1. Every bolt and screw is tightened properly.
2. Tires are inflated to the recommended tire pressure.
3. Brakes are functioning properly.
Note:
1. Fold your DAHON E-bike according to the manual.
2. When folding and unfolding please take care to check that
the internal cables are not caught. Should this occur, simply
push the two cables back inside the frame.
Folding:
(1) Adjust seatpost and crank: loosen seatpost clamp lever, lower the seatpost,
then lock the seatpost clamp, and adjust the left crank to 9 o'clock position.
(2) Folding the handlebar assembly: loosen the safety catch on the stem, pull the
stem hinge handle down, and then fold the stem down to align the whole
handlebar parallel to the front wheel.
(3) Folding the frame: open the frame safety hook, open the frame hinge lever, put
your knees against the frame folding joint, and bring the front and rear wheels
of the pedelec backward to make the front and rear wheels merge and align
parallel.
(4) Please be aware: Do not fold the bike when the battery is removed for charging.
Unfolding:
Reverse the operation sequence from back to front (expand the frame → lift the
folding stem→ raise the seatpost to an appropriate height → tighten relevant
latches and safety hook) to achieve full unfolding.
Lower the seatpost Fold down the stem Fold the frame in half
08
Handlebar adjustment
Seatpost and saddle adjustment
Adjustment of the brakes and derailleur
(1) Loosen the handlepost quick release and adjust the handlepost to an
appropriate height (the safety scale line must not be exposed outside the
tube), and then lock the handle.
(2) Loosen the stem handle and adjust the handlebar to a proper angle.
(1) Loosen the seatpost clamp and adjust the seatpost to an appropriate height
(the safety line should not be visible outside of the pedelec )
(2) Loosen the locking bolt at the bottom of the saddle, adjust the saddle to an
appropriate angle and tighten the bolt (recommended force moment is 18N•m).
(1) Brake adjustment:
Safetyline
Safe position
In the case of improper adjustment of brakes, or serious wearing of brake
pads, it will pose a threat to the safety of riders. Please adjust or replace
relevant accessories on time. The brake on the wheel rim of a pedelec
functions via friction between the brake surfaces. The brake structure
depends on the friction between the brake pad and the wheel rim or disc to
ensure maximum friction. Please keep rims or discs and brake pads clean,
free of dirt, lubricants, waxes or polishing agents that may reduce the
efficiency of friction. The brake is designed to control the speed of the bike,
not just to stop it. Brake pads are fragile parts. Please adjust the brake and
brake pads properly according to wear and conditions.
09
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