Daikin EWAP/EWYP 060-260 Betriebsanleitung

Packaged air-cooled water chillers

EWAP/EWYP 060-260

Installation-Operation-Maintenance 2

Installation Fonctionnement Entretien 32

Instalación Funcionamiento Mantenimiento 62

Installazione Funzionamento Manutenzione 92

Installation Betrieb Wartung 122

Telepítés - Üzemeltetés - Karbantartás 152

Instalace Provoz Údržba 182

Εγκατάσταση Λειτυργία Συντήρηση 212

Installatie Werking Onderhoud 242

Instalacja Eksploatacja Konserwacja 272

Instalação Funcionamento Manutenção 302

Установка – Эксплуатация – Техническое обслуживание 332

Installation Drift Underhåll 362

Safety recommendations

To avoid death, injury, equipment or

property damage, the following

recommendations should be

observed during maintenance and

service visits:

1.The maximum allowable

pressures for system leak testing

on low and high pressure side

are given in the chapter

"Installation". Always provide a

pressure regulator.

2. Disconnect the main power

supply before any servicing on

the unit.

3. Service work on the refrigeration

system and the electrical system

should be carried out only by

qualified and experienced

personnel.

Foreword

These instructions are given as a

guide to good practice in the

installation, start-up, operation, and

maintenance by the user, of Daikin

EWAP/EWYP chillers.They do not

contain full service procedures

necessary for the continued

successful operation of this

equipment.The services of a

qualified technician should be

employed through the medium of a

maintenance contract with a

reputable service company. Read

this manual thoroughly before unit

start-up.

Units are assembled, pressure

tested, dehydrated, charged and run

tested before shipment.

Warnings and cautions

Warnings and Cautions appear at

appropriate sections throughout

this manual.Your personal safety

and the proper operation of this

machine require that you follow

them carefully.The constructor

assumes no liability for installations

or servicing performed by

unqualified personnel.

WARNING! : Indicates a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

CAUTION! : Indicates a potentially

hazardous situation which, if not

avoided, may result in minor or

moderate injury. It may also be

used to alert against unsafe

practices or for equipment or

property-damage-only accidents.

2CG-SVX04C-E4

General information

CG-SVX04C-E4 3

General information

Warranty

Warranty is based on the general

terms and conditions of the

manufacturer.The warranty is void

if the equipment is repaired or

modified without the written

approval of the manufacturer, if the

operating limits are exceeded or if

the control system or the electrical

wiring is modified. Damage due to

misuse, lack of maintenance or

failure to comply with the

manufacturer's instructions or

recommendations is not covered by

the warranty obligation. If the user

does not conform to the rules of

this manual, it may entail

cancellation of warranty and

liabilities by the manufacturer.

Refrigerant

The refrigerant provided by the

manufacturer meets all the

requirements of our units. When

using recycled or reprocessed

refrigerant, it is advisable to ensure

its quality is equivalent to that of a

new refrigerant. For this, it is

necessary to have a precise analysis

made by a specialized laboratory. If

this condition is not respected, the

manufacturer warranty could be

cancelled.

Reception

On arrival, inspect the unit before

signing the delivery note.

Reception in France only:

In case of visible damage:The

consignee (or the site

representative) must specify any

damage on the delivery note, legibly

sign and date the delivery note, and

the truck driver must countersign it.

The consignee (or the site

representative) must notify Daikin

and send a copy of the delivery

note.The customer (or the site

representative) should send a

registered letter to the last carrier

within 3 days of delivery.

Note: for deliveries in France, even

concealed damage must be looked

for at delivery and immediately

treated as visible damage.

Reception in all countries except

France:

In case of concealed damage:The

consignee (or the site

representative) must send a

registered letter to the last carrier

within 7 days of delivery, claiming

for the described damage. A copy of

this letter must be sent to Daikin.

4CG-SVX04C-E4

General information

Training

To assist you in obtaining the best

use of it and maintaining it in

perfect operating condition over a

long period of time, the

manufacturer has at your disposal a

refrigeration and air conditioning

service school. The principal aim of

this is to give operators and

technicians a better knowledge of

the equipment they are using, or

that is under their charge. Emphasis

is particularly given to the

importance of periodic checks on

the unit operating parameters as

well as on preventive maintenance,

which reduces the cost of owning

the unit by avoiding serious and

costly breakdown.

Maintenance contract

It is strongly recommended that

you sign a maintenance contract

with your local Service Agency. This

contract provides regular

maintenance of your installation by

a specialist in our equipment.

Regular maintenance ensures that

any malfunction is detected and

corrected in good time and

minimizes the possibility that

serious damage will occur. Finally,

regular maintenance ensures the

maximum operating life of your

equipment. We would remind you

that failure to respect these

installation and maintenance

instructions may result in

immediate cancellation of the

warranty.

CG-SVX04C-E4 5

Contents

General information 2

Installation

General data 6

General unit characteristics 15

Unit nameplate 15

Installation instructions 15

Handling 15

Minimal installation water content 18

Water treatment 20

Antifreeze protection 20

Electrical connections 20

General start-up

Preparation 22

Start-up 22

Operation

Control and unit operation 27

Weekly start up and week-end shutdown 27

Start-up and seasonal shutdown 27

Maintenance

Maintenance instructions 28

Installation checklist 29

Troubleshooting guide 30

6CG-SVX04C-E4

General Data

Table 1 - EWAP Cooling only - Standard version - R407C

EWAP EWAP EWAP EWAP EWAP

060 080 100 120 125

Eurovent Performances (1)

Net Cooling Capacity (kW) 62.5 76.2 102.8 121.8 132.3

Total Power input in cooling (kW) 24.4 28.8 38.7 43.6 50.5

Water pressure drop (kPa) 33 38 46 43 44

Pressure available (5) (kPa) 180 173 139 195 181

Main Power supply 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

Units Amps

Nominal (4) (A) 57 69 89 102 111

Start-up Amps (A) 203 215 236 327 336

Short circuit unit capacity (kA) 10 10 10 10 10

Max supply cable size (mm²) 35 35 95 95 95

Min supply cable size (mm²) 16 16 50 50 50

Compressor

Number 22322

Type Scroll Scroll Scroll Scroll Scroll

Model (10T+15T) (15T+15T) (15T+15T+10T) (20T+25T) (25T+25T)

Rated Amps (4) (A) 19+28.5 28.5+28.5 28.5+28.5+19 38+47 47+47

Locked rotor Amps (2) (A) 175 175 175 272 272

Motor RPM (rpm) 2900 2900 2900 2900 2900

Power factor 0.85 0.85 0.85 0.87 0.87

Sump Heater (2) (W) 160 160 160 150 150

Evaporator

Number 11111

Type Brazed plate Brazed plate Brazed plate Brazed plate Brazed plate

Water volume (total) (l) 6.8 8.2 10.5 11.3 12.6

Antifreeze Heater (W) 115 115 115 115 115

Unit Water Connections Male ISO R7 Male ISO R7 Male ISO R7 Male ISO R7 Male ISO R7

Water Connections Diameter 2" 2 1/2" 2 1/2" 2 1/2" 2 1/2"

Coil

Type Slit Fin Slit Fin Slit Fin Slit Fin Slit Fin

Length (mm) 2489 2896 2896 2896 2896

Height (mm) 1422 1422 1626 1626 1626

Face Area (3) (m²) 3.54 4.12 4.71 4.71 4.71

Rows 33344

Fins per foot (fpf) 180 180 180 168 168

Fan

Type Propeller Propeller Propeller Propeller Propeller

Number 23333

Diameter (mm) 710 710 800 800 800

Drive type Direct drive Direct drive Direct drive Direct drive Direct drive

Air flow (m3/h) 19100 26300 37300 37100 37100

Numberofmotors 23333

Motor HP (2) (kW) 0.57 0.57 1.05 1.05 1.05

Rated Amps (2) (A) 1.5 1.5 2.4 2.4 2.4

Motor RPM (rpm) 700 700 680 680 680

Dimensions

Height (6) (mm) 1897 1897 2074 2074 2074

Length (mm) 2800 3200 3200 3200 3200

Wi dt h (m m) 110 0 110 0 110 0 110 0 110 0

Operating Weight (kg) 842 968 1143 1267 1292

Shipping Weight (kg) 834 954 1124 1260 1284

System Data

Numberofrefrigerantcircuits 11111

Capacity steps 22222

Minimum capacity (%) 40/60 50 37/63 37/63 37/63

Refrigerant Charge (3)

CircuitA (kg)1821242828

CircuitB (kg)-----

(1) at Eurovent Conditions (Evap 12°C/7°C - Air. 35°C)

(2) per motor

(3) per circuit

(4) Max rated conditions.

(5) Dual Pump Option

(6) For units with HESP option, contact your local sales office

CG-SVX04C-E4 7

Table 1 - cont

EWAP EWAP EWAP EWAP EWAP EWAP

130 160 180 210 240 260

Eurovent Performances (1)

Net Cooling Capacity (kW) 128.9 157.1 182.8 214.2 241.3 267.0

Total Power input in cooling (kW) 49.1 57.9 68.4 77.9 88.3 102.4

Water pressure drop (kPa) 30 36 30 35 35 41

Pressure available (5) (kPa) 206 185 196 174 137 124

Main Power supply 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

Units Amps

Nominal (4) (A) 113 136 153 188 208 225

Start-up Amps (A) 259 282 300 334 354 450

Short circuit unit capacity (kA) 10 10 10 10 10 10

Max supply cable size (mm²) 95 95 150 150 150 150

Min supply cable size (mm²) 50 50 95 95 95 95

Compressor

Number 4 4 6 6 6 4

Type Scroll Scroll Scroll Scroll Scroll Scroll

Model (10T+15T) (15T+15T) (10T+10T+15T) (15T+15T+10T) (15T+15T+15T) (25T+25T)

Rated Amps (4) (A) 2x(19+28.5) 2x(28.5+28.5) 2x(19+19+28.5) 2x(28.5+28.5+19) 2x(28.5+28.5+28.5) 2x(47+47)

Locked rotor Amps (2) (A) 175 175 175 175 175 272

Motor RPM (rpm) 2900 2900 2900 2900 2900 2900

Power factor 0.85 0.85 0.85 0.85 0.85 0.87

Sump Heater (2) (W) 160 160 160 160 160 150

Evaporator

Number 1 1 1 1 1 1

Type Brazed plate Brazed plate Brazed plate Brazed plate Brazed plate Brazed plate

Water volume (total) (l) 17.2 19.8 25.6 29.0 35.7 35.7

Antifreeze Heater (W) 180 180 180 180 180 180

Unit Water Connections Male ISO R7 Male ISO R7 Male ISO R7 Male ISO R7 Male ISO R7 Male ISO R7

Water Connections Diameter 2 1/2" 2 1/2" 3" 3" 3" 3"

Coil

Type Slit Fin Slit Fin Slit Fin Slit Fin Slit Fin Slit Fin

Length (mm) 2489 2896 2896 2896 2896 2896

Height (mm) 1422 1422 1626 1626 1626 1626

Face Area (3) (m²) 3.54 4.12 4.71 4.71 4.71 4.71

Rows 333 3 44

Fins per foot (fpf) 180 180 180 180 180 168

Fan

Type Propeller Propeller Propeller Propeller Propeller Propeller

Number 4 6 6 6 6 6

Diameter (mm) 710 710 710 800 800 800

Drive type Direct drive Direct drive Direct drive Direct drive Direct drive Direct drive

Air flow (m3/h) 38300 52700 55400 86300 83000 79300

Number of motors 4 6 6 6 6 6

Motor HP (2) (kW) 0.57 0.57 0.57 1.4 1.4 1.4

Rated Amps (2) (A) 1.5 1.5 1.5 4 4 4

Motor RPM (rpm) 700 700 700 680 680 680

Dimensions

Height (6) (mm) 1897 1897 2100 2100 2100 2100

Length (mm) 3400 3400 3400 3400 3400 3400

Width (mm) 2300 2300 2300 2300 2300 2300

Operating Weight (kg) 1623 1818 2087 2245 2423 2456

Shipping Weight (kg) 1588 1778 2030 2181 2344 2377

System Data

Number of refrigerant circuits 2 2 2 2 2 2

Capacity steps 4 4 4 4 4 4

Minimum capacity (%) 20/30 25 22/29 19/32 17/33 17/33

Refrigerant Charge (3)

Circuit A (kg) 19 22 27 27 34 31

Circuit B (kg) 19 22 27 27 34 31

(1) at Eurovent Conditions (Evap 12°C/7°C - Air. 35°C)

(2) per motor

(3) per circuit

(4) Max rated conditions.

(5) Dual Pump Option

(6) For units with HESP option, contact your local sales office

General Data

8CG-SVX04C-E4

General Data

Table 2 - EWAP cooling only - Super Quiet version - R407C

EWAP EWAP EWAP EWAP EWAP

060 080 100 120 125

Eurovent Performances (1)

Net Cooling Capacity (kW) 62.2 75.7 101.9 121.8 132.3

Total Power input in cooling (kW) 24.2 28.4 36.4 43.6 50.5

Water pressure drop (kPa) 32 37 45 43 44

Pressure available (5) (kPa) 180 174 141 195 181

Main Power supply 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

Units Amps

Nominal (4) (A) 55 66 90 102 111

Start-up Amps (A) 202 213 236 327 336

Short circuit unit capacity (kA) 10 10 10 10 10

Max supply cable size (mm²) 35 35 95 95 95

Min supply cable size (mm²) 16 16 50 50 50

Compressor

Number 22322

Type Scroll Scroll Scroll Scroll Scroll

Model (10T+15T) (15T+15T) (15T+15T+10T) (20T+25T) (25T+25T)

Rated Amps (2)(4) (A) 19+28.5 28.5+28.5 28.5+28.5+19 38+47 47+47

Locked rotor Amps (2) (A) 175 175 175 272 272

Motor RPM (rpm) 2900 2900 2900 2900 2900

Power factor 0.85 0.85 0.85 0.87 0.87

Sump Heater (2) (W) 160 160 160 150 150

Evaporator

Number 11111

Type Brazed plate Brazed plate Brazed plate Brazed plate Brazed plate

Water volume (total) (l) 6.8 8.2 10.5 11.3 12.6

Antifreeze Heater (W) 115 115 115 115 115

Unit Water Connections Male ISO R7 Male ISO R7 Male ISO R7 Male ISO R7 Male ISO R7

Water Connections Diameter 2" 2 1/2" 2 1/2" 2 1/2" 2 1/2"

Coil

Type Slit Fin Slit Fin Slit Fin Slit Fin Slit Fin

Length (mm) 2489 2896 2896 2896 2896

Height (mm) 1422 1422 1626 1626 1626

Face Area (3) (m²) 3.54 4.12 4.71 4.71 4.71

Rows 33344

Fins per foot (fpf) 180 180 180 168 168

Fan

Type Propeller Propeller Propeller Propeller Propeller

Number 23333

Diameter (mm) 710 710 800 800 800

Drive type Direct drive Direct drive Direct drive Direct drive Direct drive

Air flow (m3/h) 19100 26300 37300 37100 37100

MotorsNumber 23333

Motor HP (2) (kW) 0.57 0.57 1.05 1.05 1.05

Rated Amps (2) (A) 1.5 1.5 2.4 2.4 2.4

Motor RPM (rpm) 700 700 680 680 680

Dimensions

Height (6) (mm) 1897 1897 2048 2048 2048

Length (mm) 2800 3200 3200 3200 3200

Wi dt h (m m) 110 0 110 0 110 0 110 0 110 0

Operating Weight (kg) 872 1010 1155 1279 1304

Shipping Weight (kg) 864 996 1136 1272 1296

System Data

Refrigerantcircuit 11111

Capacity steps 22222

Minimum capacity (%) 40/60 50 37/63 37/63 37/63

Refrigerant Charge (3)

CircuitA (kg)1821242828

CircuitB (kg)-----

(1) at Eurovent Conditions (Evap 12°C/7°C - Air. 35°C)

(2) per motor

(3) per circuit

(4) Max rated conditions.

(5) Dual Pump Option

(6) For units with HESP option, contact your local sales office

CG-SVX04C-E4 9

General Data

Table 2 cont

EWAP EWAP EWAP EWAP EWAP EWAP

130 160 180 210 240 260

Eurovent Performances (1)

Net Cooling Capacity (kW) 128.1 156.1 181.5 212.1 238.0 264.9

Total Power input in cooling (kW) 48.8 57.2 68.0 73.4 85.0 102.1

Water pressure drop (kPa) 29 36 29 34 34 40

Pressure available (5) (kPa) 207 186 197 176 139 126

Main Power supply 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

Units Amps

Nominal (4) (A) 110 131 150 178 200 216

Start-up Amps (A) 256 278 295 324 344 441

Short circuit unit capacity (kA) 10 10 10 10 10 10

Max supply cable size (mm²) 95 95 150 150 150 150

Min supply cable size (mm²) 50 50 95 95 95 95

Compressor

Number 4 4 6 6 6 4

Type Scroll Scroll Scroll Scroll Scroll Scroll

Model (10T+15T) (15T+15T) (10T+10T+15T) (15T+15T+10T) (15T+15T+15T) (25T+25T)

Rated Amps (2)(4) (A) 2x(19+28.5) 2x(28.5+28.5) 2x(19+19+28.5) 2x(28.5+28.5+19) 2x(28.5+28.5+28.5) 2x(47+47)

Locked rotor Amps (2) (A) 175 175 175 175 175 272

Motor RPM (rpm) 2900 2900 2900 2900 2900 2900

Power factor 0.85 0.85 0.85 0.85 0.85 0.87

Sump Heater (2) (W) 160 160 160 160 160 150

Evaporator

Number 1 1 1 1 1 1

Type Brazed plate Brazed plate Brazed plate Brazed plate Brazed plate Brazed plate

Water volume (total) (l) 17.2 19.8 25.6 29.0 35.7 35.7

Antifreeze Heater (W) 180 180 180 180 180 180

Unit Water Connections Male ISO R7 Male ISO R7 Male ISO R7 Male ISO R7 Male ISO R7 Male ISO R7

Water Connections Diameter 2 1/2" 2 1/2" 3" 3" 3" 3"

Coil

Type Slit Fin Slit Fin Slit Fin Slit Fin Slit Fin Slit Fin

Length (mm) 2489 2896 2896 2896 2896 2896

Height (mm) 1422 1422 1626 1626 1626 1626

Face Area (3) (m²) 3.54 4.12 4.71 4.71 4.71 4.71

Rows 3333 44

Fins per foot (fpf) 180 180 180 180 180 168

Fan

Type Propeller Propeller Propeller Propeller Propeller Propeller

Number 466666

Diameter (mm) 710 710 710 800 800 800

Drive type Direct drive Direct drive Direct drive Direct drive Direct drive Direct drive

Air flow (m3/h) 38300 52700 55400 74700 71400 74300

MotorsNumber 466666

Motor HP (2) (kW) 0.57 0.57 0.57 1.05 1.05 1.05

Rated Amps (2) (A) 1.5 1.5 1.5 2.4 2.4 2.4

Motor RPM (rpm) 700 700 700 680 680 680

Dimensions

Height (6) (mm) 1897 1897 2100 2074 2074 2074

Length (mm) 3400 3400 3400 3400 3400 3400

Width (mm) 2300 2300 2300 2300 2300 2300

Operating Weight (kg) 1685 1900 2171 2335 2513 2546

Shipping Weight (kg) 1650 1860 2114 2271 2434 2467

System Data

Refrigerant circuit 2 2 2 2 2 2

Capacity steps 4 4 4 4 4 4

Minimum capacity (%) 20/30 25 22/29 19/32 17/33 17/33

Refrigerant Charge (3)

Circuit A (kg) 19 22 27 27 34 31

Circuit B (kg) 19 22 27 27 34 31

(1) at Eurovent Conditions (Evap 12°C/7°C - Air. 35°C)

(2) per motor

(3) per circuit

(4) Max rated conditions.

(5) Dual Pump Option

(6) For units with HESP option, contact your local sales office

10 CG-SVX04C-E4

Table 3 - EWYP reversible - Standard version - R407C

EWAP EWAP EWAP EWAP EWAP

060 080 100 120 125

Eurovent Performances (1)

Net Cooling Capacity (kW) 60.8 73.6 94.5 116.4 124.8

Total Power input in cooling (kW) 25.4 30.1 40.0 42.8 49.7

Water pressure drop in cooling (kPa) 31 35 39 40 39

Pressure available in cooling (5) (kPa) 183 177 156 201 190

Net Heating Capacity (kW) 59.6 72.7 99.2 112.3 120.3

Power input in heating (kW) 24.9 30.4 43.0 45.7 48.7

Pressure drop in heating (kPa) 30 35 43 37 36

Pressure available in heating (5) (kPa) 185 179 146 205 195

Main Power supply 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50

Units Amps

Nominal (4) (A) 57 69 89 89 89

Start-up Amps (A) 203 215 236 236 236

Short circuit unit capacity (kA) 10 10 10 10 10

Max supply cable size (mm²) 35 35 95 95 95

Min supply cable size (mm²) 16 16 50 50 50

Compressor

Number 22333

Type Scroll Scroll Scroll Scroll Scroll

Model (10T+15T) (15T+15T) (15T+15T+10T) (15T+15T+10T) (15T+15T+10T)

Rated Amps (2)(4) (A) 19+28.5 28.5+28.5 28.5+28.5+18.5 28.5+28.5+18.6 28.5+28.5+18.7

Locked rotor Amps (2) (A) 175 175 175 176 177

Motor RPM (rpm) 2900 2900 2900 2900 2900

Power factor 0.85 0.85 0.85 0.87 0.87

Sump Heater (2) (W) 160 160 50 50 50

Evaporator

Number 11111

Type Brazed plate Brazed plate Brazed plate Brazed plate Brazed plate

Water volume (total) (l) 6.8 8.2 10.5 10.5 10.5

Antifreeze Heater (W) 115 115 115 115 115

Unit Water Connections Male ISO R7 Male ISO R7 Male ISO R7 Male ISO R7 Male ISO R7

Water Connections Diameter 2" 2 1/2" 2 1/2" 2 1/2" 2 1/2"

Coil

Type Plate Fin Plate Fin Plate Fin Slit Fin Slit Fin

Length (mm) 2489 2896 2896 2896 2896

Height (mm) 1422 1422 1626 1626 1626

Face Area (3) (m²) 3.54 4.12 4.71 4.71 4.71

Rows 33344

Fins per inch (fpf) 204 204 204 168 168

Fan

Type Propeller Propeller Propeller Propeller Propeller

Number 23333

Diameter (mm) 710 710 800 800 800

Drive type Direct drive Direct drive Direct drive Direct drive Direct drive

Air flow (m3h) 19100 26300 37300 37100 37300

MotorsNumber 23333

Motor HP (2) (kW) 0.57 0.57 1.05 1.05 1.05

Rated Amps (2) (A) 1.5 1.5 2.4 2.4 2.4

Motor RPM (rpm) 700 700 680 680 680

Dimensions

Height (6) (mm) 1897 1897 2048 2048 2048

Length (mm) 2800 3200 3200 3200 3200

Wi dt h (m m) 110 0 110 0 110 0 110 0 110 0

Operating Weight (kg) 870 996 1182 1302 1331

Shipping Weight (kg) 862 982 1163 1295 1323

System Data

Refrigerantcircuit 11111

Capacity steps 22222

Minimum capacity (%) 40/60 50 37/63 37/64 37/65

Refrigerant Charge (3)

CircuitA (kg)1821244040

CircuitB (kg)-----

(1) at Eurovent Conditions (Cooling :Water 12°C/7°C - Air. 35°C // Heating :Water 40°C/45°C - Air. DB7°C / WB6°C)

(2) per motor

(3) per circuit

(4) Max rated conditions.

(5) Dual Pump Option

(6) For units with HESP option, contact your local sales office

General Data

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