Dalsa BOA Bedienungsanleitung

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Version 06

INSTALLATION MANUAL

BOA

Smart Vision System

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Notice

BOA Vision System Installation Manual

Document Number 405-00025-00

Revision: 06

All copyrights in this manual, and the hardware and software described in it, are the

exclusive property of Teledyne DALSA Corporation and its licensors.

Claim of copyright does not imply waiver of Teledyne DALSA Corporation or its

licensors other rights in the work. See the following Notice of Proprietary Rights.

NOTICE OF PROPRIETARY RIGHTS

This manual and the related hardware and software are confidential trade secrets

and the property of Teledyne DALSA Corporation and its licensors. Use,

examination, reproduction, copying, transfer and/or disclosure to others of all or

any part of this manual and the related documentation are prohibited except with

the express written consent of DALSA Corporation.

The information in this document is subject to change without notice. Teledyne

DALSA Corporation makes no representations or warranties with respect to the

contents of this manual and specifically disclaims any implied warranties of

merchantability or fitness for a particular purpose. Teledyne DALSA Corporation

assumes no responsibility for errors or omissions in this document.

iNspect, Sherlock, and the DALSA logo are trademarks of Teledyne DALSA

Corporation. All other trademarks are the property of their respective owners.

Teledyne DALSA Industrial Products

Information: [email protected]

Support: support.ipd@teledynedalsa.com

Web: http://www.teledynedalsa.com/ipd

700 Technology Park Drive

Billerica, MA, USA 01821

Tel 1.978.670.2002 Fax 1.978.670.2010

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Certifications

Declaration of Conformity

Manufacturer Teledyne DALSA Corporation

605 McMurray Road

Waterloo N2V 2E9

Ontario, Canada

CE We declare that this product has been tested to comply with the

EC Directive for a class A digital device in accordance with

EN55022/CISPR22

FCC We declare that this product has been tested and found to

comply with the limits for a class A digital device, pursuant to

Part 15 of the FCC rules. These limits are designed to provide

reasonable protection against harmful interference in a

residential installation.

This equipment generates, uses and can radiate radio

frequency energy and may cause harmful interference to radio

communication.

Other

IP67 This product meets the requirements for industrial applications

that require IP67 wash down protection -

requires fitted sealing

lens cover and sealing plugs on unused connectors

CFR 21 Part 11 This product provides the tools needed for users to implement

an auditing program that could be in compliance with CFR 21

Part 11. These tools include:

•System or software backup and restore

•System software security (password login and access limits)

•Protection of system backup files from modification.

•Record of actions by users with time stamp information

•Time stamp information on data output.

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Care should always be exercised when handling and operating your

BOA Vision

System. Even though the system is encased within a rugged, industrial enclosure,

incorrect use or handling can result in damage to your investment. To prevent this, we

recommend you avoid the following:

Handling Precautions

•

Hot-plugging cables and devices. Be sure to shut the system down and

remove

power before connecting or disconnecting anything to it.

•

Free-standing operation. It is advisable to mount the system properly

to prevent it

from falling accidentally. Mounting holes are provided on each side of the system.

•

Operating the system in an environment outside of it’s recommended operating

conditions.

Electro Static Discharge

Avoid the damage that ESD can cause. Never expose the internal electronics to a

potentially hazardous environment by opening the enclosure. Doing so may cause

serious damage.

User Service Warning

This product has no field-replaceable components. Tampering with the unit will void the

product warranty.

Warranty

Teledyne DALSA warrants the BOA Vision System against defects in

materials and

workmanship for a period of twenty four (24) months from the date of delivery. DALSA

and its representatives expressly disclaim any and all other warranties.

Your sole remedy shall be repair or replacement of the BOA Vision System product and

associated optional components, provided that the defective product is returned within

the warranty period.

If you need to return the BOA Vision System, you must contact the Teledyne DALSA

representative who sold you the product. Do not return your product to Teledyne DALSA

without prior authorization.

Teledyne DALSA assumes no liability for damages resulting from the use of this manual.

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Table Of Contents

Introduction BOA Vision System ……………………............................... 6

Product Support ……………………............................... 6

Components ……………………............................... 7

Installation Connections ……………………............................... 8

Cable Pinouts ……………………............................... 9

Cable Configurations ……………………............................... 10

Panel Link Module ……………………............................... 10

Ethernet Only Setup ……………………............................... 11

Ethernet and I/O Setup ……………………............................... 12

Software Getting Started ……………………............................... 13

iDiscover

Utility ……………………............................... 14

BOA Web Server ……………………............................... 15

Firmware Updating ……………………............................... 16

The BOA Emulator ………………………………………….. 17

Specifications General Specifications ……………………............................... 18

Input Specifications ……………………............................... 19

Output Specifications ……………………............................... 20

Output Control ………………………………………….. 21

Panel Link Specification ………………………………………..... 22

Panel link Wiring ………………………………………….. 23

Serial Port Connection ………………………………………….. 24

BOA Mechanicals ……………………............................... 25

PL-100 Mechanicals ……………………............................... 26

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Introduction

BOA is a fully integrated vision system in a compact “smart”

camera format that has

been specifically designed for industrial use. Packaged complete

with application

software embedded, BOA provides an easy-to-deploy automated inspection system for

the factory floor.

BOA vision systems are configured and monitored remotely using an Ethernet

connection to a PC or factory network. An inspection can be quickly setup using a web

browser portal into the resident iNspect

application. The software interface is fully

equipped with a suite of vision tools and capabilities that satisfy a range of inspection

needs, from positioning, identification and measuring, to verification and flaw detection.

BOA vision systems are small, rugged devices that can be easily integrated into

existing production lines, machinery or moving equipment. They are supported by

standard industrial M12 cordsets

to further simplify and reduce implementation costs.

Rated for IP67 deployment when fitted with a compatible lens cover, BOA systems can

be mounted in wash down factory environments without the need for additional

protective enclosures.

For a complete list of specifications, refer to “Specifications”

on page 18.

BOA Vision System Overview

Product Support

In addition to this installation manual, the following information ships with the product:

Online help: Fingertip help is available on every screen (panel)

of the iNspect

User

Interface

The iNspect

User Manual is included on the CD that ships with the product

Self help material and sample job files are included on the CD

Factory support is available at support.ipd@teledynedalsa.com

Call, fax or email your local representative who sold you the product

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BOA vision systems are shipped with the components listed below.

Take a few

moments to verify that everything has arrived in good condition.

If your product has

been visibly damaged during shipment or is missing parts, please

contact your

Teledyne DALSA representative immediately.

BOA Vision System Components

Component Description

BOA Vision System

BVS-0640M-INS OR

BVS-0640C-INS OR

BVS-1024M-INS OR

BVS-1280M-INS

BOA Vision System. Fully integrated vision system with

640x480 mono or color sensor, processing engine, iNspect

embedded software, communications and light control.

BVS-INS-CD CD including PC emulation software and associated product

manuals.

Mounting Screw Kit M4 screws for mounting the sensor (Qty 4)

Component Description

Cables

A-BVS-E8S-X

A-BVS-IO8S-X

A-BVS-L5S-X

M12-RJ45 Ethernet cordset

(X; 5=5m, 10=10m)

M12 single-ended IO cordset

(X ;5=5m, 10=10m)

M12 single-ended lamp cordset

(X; 2=2m, 5=5m)

BVS-PL-100 Panel Link breakout module. Provides Ethernet power and

convenient panel access to BOA I/O

A-MB-BVS-0 Right Angle mounting block with 8 M4 screws

Lens Various Lens options available from DALSA

A-BVS-LCG-X Lens cover for BOA Vision System. Required for IP67

compliance. (x=35, 40 or 45 mm internal lens length)

A-BVS-LSS-F

A-BVS-M12-P

Set screws for Fujinon

Lens

M12 plug for IP67 compliance

Lights Various Lighting options available from DALSA

Optional components (sold separately):

Standard components (ship with every BOA Vision System):

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Installation

This section details how to connect the BOA vision system with its associated

components and factory environment.

DefinitionsDesignator

LAN 10/100 BaseT

Ethernet connection. Provides the primary

interface for configuring the camera, developing the application

and monitoring results.

NOTE: The camera can be powered from the Ethernet cable

directly (Passive Power over Ethernet)

I/O PWR Provides access to the camera I/O –

2 IN, 2 OUT Opto. Also

provides PWR input (12-30V).

LAMP Provides PWR and strobe control to a local LED light source.

NOTE: Lamp PWR is identical to BOA PWR input. The camera

should be powered from a 12V PWR source if the light requires

a 12V supply (Recommend 24V supply)

LAN LED Red/Green/Yellow = Network activity

Blue = Warm Reset

LED2 Green = Inspection Pass (runtime)

Blue blink = Booting (should stop after 20 seconds)

Blue = Inspection Recycle (runtime);

Red = Inspection Fail (Runtime)

LED1

Connecting the BOA Vision System

Camera Connectors and Indicators

Blue Solid = Camera booted, not configured

Green blink = Solution loaded, acquisition in process

Green Solid = Solution loaded

Red = Camera Fault

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The BOA vision system is compatible with M12 factory cordsets

as show below:

Cable Pinouts

LAN Connector Pinout

and Cordset

A-CAB-BVS-E8S-X

I/O-PWR Connector Pinout

and Cordset

LAMP Connector Pinout

A-CAB-BVS-IO8S-X

A-CAB-BVS-L5S-X

Pin Name Color

1TRIG White

2PWR Brown

3 IN0 Green

4 OUT1 Yellow

5IN CMN Grey

6 OUT0 Pink

7 GND Blue

8OUT CMN Red

Pin Name Color

1PWR Brown

2RS232 RX White

3 GND Blue

4STR Black

5RS232 TX Yellow

Pin Name RJ45 Pin

1PWR * 5

2NC 7

3GND * 8

4TXD- 2

5RXD+ 3

6TXD+ 1

7NC 4

8RXD- 6

* For Passive Power over Ethernet

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The BOA vision system offers flexible cabling options to suit a number of application

configurations:

Cable Configurations

Panel Link Module (A-BVS-PL-100)

For single cable applications, the Ethernet cable can be used to

supply power

(referred to as “Passive Power over Ethernet”) and communications between the

camera and the control environment. Power is supplied by connecting a DC voltage

source between 12-30V to conductors 4 (pwr) and 8 (gnd) on the Ethernet RJ45

connector. Note: The PL-100 module does this automatically. In this configuration,

the camera I/O is unavailable.

For single cable applications that do not require a runtime Ethernet connection, the

I/O-PWR cable provides limited communications and power between the camera

and the control environment. Note: Ethernet is still required for setup.

For typical applications, both the Ethernet and I/O-PWR cables are connected to

provide flexibility between the camera and the control environment. In this

configuration, either or both cables can supply power provided they come from the

same power source. Do not connect different power sources to the BOA camera

connectors.

In all configurations, the Lamp cable can be connected between the camera and a

compatible LED light source. The BOA vision system supplies power and strobe

control to the external light. Power is routed from camera power input to the lamp.

The PL-100 module is an optional module that provides a safe and convenient way to

interface BOA. It provides an isolation layer between the factory and the camera

(differential isolation), as well as supplying power via the Ethernet cable for single cable

applications. The PL-100 also provides a manual trigger button and status lights for

application debug.

A-BVS-PL-100

NOTE: The BOA vision system does not support the IEEE 802.3af standard Power over

Ethernet (PoE) and should not be directly connected to a PoE

supported router.

BEWARE: Connecting a voltage on pin 1 of the lamp connector that is lower than

the input power voltage to BOA could result in damage to the camera!!

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