Danfoss VLT CDS 803 Bedienungsanleitung

Operating Guide

VLT® Compressor Drive CDS 803

6–30 kW

vlt-drives.danfoss.com

1.1

1.2

1.2.1

1.2.2

1.3

1.4

1.5

1.6

2.1

2.2

2.3

3.1

3.1.1

3.1.2

3.1.2.1

3.1.2.2

3.2

3.2.1

3.2.1.1

3.2.2

3.2.2.1

3.2.3

3.2.3.1

3.2.3.2

3.2.3.3

3.2.3.4

3.2.3.5

3.2.3.6

3.2.4

3.2.5

4.1

Contents

Introduction 6

Purpose of this Operating Guide 6

Additional Resources 6

Supplementary Documentation 6

VLT® Motion Control Tool MCT 10 Software Support 6

Manual and Software Version 6

Approvals and Certifications 6

Disposal 7

CE Declaration 8

Safety 10

Safety Symbols 10

Qualified Personnel 10

Safety Precautions 10

Installation 12

Mechanical Installation 12

Side-by-side Installation 12

Operating Environment 12

Derating for Ambient Temperature and Switching Frequency 12

Derating for Low Air Pressure and High Altitudes 12

Electrical Installation 12

Electrical Installation in General 12

Fastener Torque Ratings 12

Fuses and Circuit Breakers 13

Recommendation of Fuses and Circuit Breakers 13

Electrical Wiring 14

Wiring Schematic 14

Terminal Overview of Enclosure Sizes H3–H5 15

Terminal Overview of Enclosure Size H6 16

Connecting to Mains and Compressor Terminals 16

Relay Terminals 17

Control Terminals 18

Setting Up RS485 Serial Communication 19

EMC-compliant Electrical Installation 20

Commissioning 24

Programming Interfaces 24

Contents

VLT® Compressor Drive CDS 803

Operating Guide

4.2

4.2.1

4.2.2

4.2.3

4.2.4

4.2.5

4.2.5.1

4.2.5.2

4.3

5.1

5.2

6.1

6.1.1

6.1.2

6.2

6.3

6.4

6.4.1

6.4.2

6.4.3

6.4.4

6.4.5

6.4.6

6.4.7

6.4.8

6.4.9

6.5

6.6

6.7

6.8

6.9

6.10

7.1

Local Control Panel (LCP) 24

Programming via the Quick Menu 25

Programming via the Main Menu 25

Data Transfer from Drive to LCP 26

Data Transfer from LCP to Drive 26

Restoring Factory Default Settings 26

Recommended Initialization (via Parameter 14-22 Operation Mode) 26

Two-finger Initialization 27

Starting Up the Drive for the First Time 27

Troubleshooting 28

Acoustic Noise or Vibration 28

Warnings and Alarms 28

Specifications 32

Electrical Data 32

Electrical Data 3x200–240 V AC 32

Electrical Data 3x380–480 V AC 32

Mains Supply (L1, L2, L3) 33

Compressor Output (U, V, W) 33

Control Input/Output 34

10 V DC Output 34

24 V DC Output 34

Analog Inputs 34

Analog Outputs 34

Digital Inputs 34

Digital Outputs 35

Relay Outputs, Enclosure Sizes H3–H5 35

Relay Outputs, Enclosure Size H6 35

RS485 Serial Communication 36

Ambient Conditions 36

Conforming Standards 37

Cable Lengths and Cross-sections 37

Acoustic Noise 37

Shipping Dimensions 38

Accessories and Spare Parts 38

Appendix 39

Abbreviations 39

Contents

VLT® Compressor Drive CDS 803

Operating Guide

7.2 Conventions 40

Contents

VLT® Compressor Drive CDS 803

Operating Guide

•

1 Introduction

1.1 Purpose of this Operating Guide

This Operating Guide provides information for safe installation and commissioning of the AC drive. It is intended for use by qualified

personnel.

Read and follow the instructions to use the drive safely and professionally.

Pay particular attention to the safety instructions and general warnings. Always keep this Operating Guide with the drive.

VLT®is a registered trademark for Danfoss A/S.

1.2 Additional Resources

1.2.1 Supplementary Documentation

Other resources are available to understand advanced drive functions and programming.

The Programming Guide provides information on how to program and includes complete parameter descriptions.

The Design Guide provides detailed information about capabilities and functionality to design motor control systems.

The Modbus RTU Operating Instructions explains how to physically establish and configure communication between the Danfoss

FC Series and a controller using the Modbus RTU protocol. Download the Operating Instructions from www.danfoss.com in the

section Service and Support/Documentation.

See www.danfoss.com for supplementary documentation.

1.2.2 VLT® Motion Control Tool MCT 10 Software Support

Download the software from the Service and Support download page on www.danfoss.com.

During the installation process of the software, enter CD-key 34544400 to activate the CDS 803 functionality. An activation key is not

required for using the CDS 803 functionality.

The latest software does not always contain the latest updates for the drive. Contact the local sales office for the latest drive updates

(in the form of *.upd files), or download the drive updates from the Service and Support download page on www.danfoss.com.

1.3 Manual and Software Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

Table 1: Manual and Software Version

Edition

Remarks

Software version

AQ321748767627, version 0301

Various editorial updates.

6.0–10 kW (8–15 hp): Version 2.0

18–30 kW (25–40 hp): Version 61.20

1.4 Approvals and Certifications

Description

Conformity mark

EU/EC Declaration of Conformity (EC/CE - European Conformity/Conformité Européenne)

Low Voltage Directive/Electromagnetic compatibility (EMC)/Restriction of Hazardous Substances

(RoHS)

Countries of use: Europe

ACMA Declaration of Conformity (RCM - Regulatory Compliance Mark)

Australian Communications Media Authority (ACMA)

Low Voltage Directive/Electromagnetic compatibility (EMC)

Countries of use: Australia and New Zealand

Introduction

VLT® Compressor Drive CDS 803

Operating Guide

Description

Conformity mark

VIT-SEPRO Declaration of Conformity (VIT - All-Union Institute of Transformer Engineering)

Low Voltage Directive/Electromagnetic compatibility (EMC)

Country of use: Ukraine

089

Moroccan Declaration of Conformity (CMIM - Moroccan Conformity Mark)

Low Voltage Directive/Electromagnetic compatibility (EMC)

Country of use: Morocco

Eurasian Economic Union Declaration of Conformity (EAC - Eurasian Conformity Mark)

Customs Union Technical Regulations (CU TR)

Low voltage Directive/Electromagnetic compatibility (EMC)/Restriction of Hazardous Substances Direc-

tive (RoHS)

Countries of use: Eurasian Economic Union (Russia, Belarus, Kazakhstan, Armenia, and Kirghizstan)

Certification of Compliance UL listed (UL - Underwriters Laboratories)

Safety organization

Countries of use: USA and Canada

Certification of Compliance UL recognized (UL - Underwriters Laboratories)

Safety organization

Countries of use: USA and Canada

NOTICE

The VLT® Compressor Drive CDS 803 with SXXX in the type code is certified against UL 508C. Example:

CDS803P7K5T4E20H4XXCXXXSXXXXAXBXCXXXXDX

The VLT® Compressor Drive CDS 803 with S096 in the type code is certified against UL/EN/IEC 60730-1. Example:

CDS803P30KT4E20H2XXXXXXS096XAXBXCXXXXDX

1.5 Disposal

Do not dispose of equipment containing electrical components together with domestic waste.

Collect it separately in accordance with local and currently valid legislation.

Introduction

VLT® Compressor Drive CDS 803

Operating Guide

1.6 CE Declaration

Introduction

VLT® Compressor Drive CDS 803

Operating Guide

Introduction

VLT® Compressor Drive CDS 803

Operating Guide

•

2 Safety

2.1 Safety Symbols

The following symbols are used in this manual:

DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates information considered important, but not hazard-related (for example, messages relating to property damage).

2.2 Qualified Personnel

To allow trouble-free and safe operation of the unit, only qualified personnel with proven skills are allowed to transport, store, as-

semble, install, program, commission, maintain, and decommission this equipment.

Persons with proven skills:

Are qualified electrical engineers, or persons who have received training from qualified electrical engineers and are suitably

experienced to operate devices, systems, plant, and machinery in accordance with pertinent laws and regulations.

Are familiar with the basic regulations concerning health and safety/accident prevention.

Have read and understood the safety guidelines given in all manuals provided with the unit, especially the instructions given in

the Operating Guide.

Have good knowledge of the generic and specialist standards applicable to the specific application.

2.3 Safety Precautions

WARNING

HAZARDOUS VOLTAGE

AC drives contain hazardous voltage when connected to the AC mains or connected on the DC terminals. Failure to perform

installation, start-up, and maintenance by skilled personnel can result in death or serious injury.

Only skilled personnel must perform installation, start-up, and maintenance.

WARNING

UNINTENDED START

When the drive is connected to AC mains, DC supply, or load sharing, the motor may start at any time. Unintended start during

programming, service, or repair work can result in death, serious injury, or property damage. Start the motor with an external

switch, a fieldbus command, an input reference signal from the local control panel (LCP), via remote operation using MCT 10

software, or after a cleared fault condition.

Disconnect the drive from the mains.

Press [Off/Reset] on the LCP before programming parameters.

Ensure that the drive is fully wired and assembled when it is connected to AC mains, DC supply, or load sharing.

Safety

VLT® Compressor Drive CDS 803

Operating Guide

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