Danfoss VLT HVAC Basic Drive FC 101 Bedienungsanleitung

MAKING MODERN LIVING POSSIBLE

Quick Guide

VLT®HVAC Basic Drive FC 101

www.danfoss.com/drives

Contents

1 Quick Guide 2

1.1 Safety 2

1.1.1 Warnings 2

1.1.2 Safety Instructions 2

1.2 Introduction 3

1.2.1 Available Literature 3

1.2.2 Approvals 3

1.2.3 IT Line Power 3

1.2.4 Avoid Unintended Start 4

1.2.5 Disposal Instruction 4

1.3 Installation 4

1.3.1 Before Starting Repair Work 4

1.3.2 Dimensions 5

1.3.3 Electrical Installation in General 7

1.3.4 Connecting to Line Power and Motor 8

1.3.5 Fuses and Circuit Breakers 16

1.3.6 EMC-compatible Electrical Installation 18

1.3.7 Control Terminals 19

1.4 Programming 21

1.4.1 Programming with the Local Control Panel (LCP) 21

1.4.2 The Start-up Wizard for Open-loop Applications 22

1.4.3 Main menu structure 32

1.5 Acoustic Noise or Vibration 34

1.6 Warnings and Alarms 34

1.7 General Specifications 36

1.7.1 Line Power Supply 3x200–240 V AC 36

1.7.2 Line Power Supply 3x380–480 V AC 37

1.7.3 Line Power Supply 3x525–600 V AC 41

1.8 Special Conditions 46

1.8.1 Derating for Ambient Temperature and Switching Frequency 46

1.8.2 Derating for Low Air Pressure 46

1.9 Options for VLT®HVAC Basic Drive FC 101 46

1.10 MCT 10 Support 46

Contents Quick Guide

1 Quick Guide

1.1 Safety

1.1.1 Warnings

WARNING

High Voltage Warning

The voltage of the adjustable frequency drive is

dangerous whenever it is connected to line power.

Incorrect installation of the motor or adjustable

frequency drive may cause damage to the equipment,

serious injury or death. Consequently, it is essential to

comply with the instructions in this manual as well as

local and national rules and safety regulations.

WARNING

DISCHARGE TIME!

Adjustable frequency drives contain DC link capacitors

that can remain charged even when the adjustable

frequency drive is not powered. To avoid electrical

hazards, disconnect AC line power, any permanent

magnet type motors, and any remote DC link power

supplies, including battery backups, UPS and DC link

connections to other adjustable frequency drives. Wait

for the capacitors to fully discharge before performing

any service or repair work. The wait time required is

listed in the Discharge Time table. Failure to wait for the

specified period of time after power has been removed

to do service or repair could result in death or serious

injury.

Voltage [V] Power range hp [kW] Minimum waiting time

[min]

3x200 0.34–5 [0.25–3.7] 4

3x200 7.5–15 [5.5–11] 15

3x400 0.50–10 [0.37–7.5] 4

3x400 15–125 [11–90] 15

3x600 3–10 [2.2–7.5] 4

3x600 15–125 [11–90] 15

Table 1.1 Discharge Time

CAUTION

Leakage Current:

The ground leakage current from the adjustable

frequency drive exceeds 3.5 mA. According to IEC

61800-5-1, a reinforced Protective Ground connection

must be ensured with a min. 10 mm2Cu or an additional

PE wire – with the same cable cross-section as the Line

Power wiring – must be terminated separately.

Residual Current Device:

This product can cause a DC current in the protective

conductor. Where a residual current device (RCD) is used

for extra protection, only an RCD of Type B (time

delayed) shall be used on the supply side of this

product.

Protective grounding of the adjustable frequency drive

and the use of RCDs must always follow national and

local regulations.

Motor thermal protection

Motor overload protection is possible by setting 1-90 Motor

Thermal Protection to [4] ETR trip.

WARNING

Installation at high altitudes

For altitudes above 6,600 feet [2 km], contact Danfoss.

1.1.2 Safety Instructions

•Make sure the adjustable frequency drive is

properly grounded.

•Do not remove AC line input connections, motor

connections or other power connections while

the adjustable frequency drive is connected to

line power.

•Protect users against supply voltage.

•Protect the motor against overloading according

to national and local regulations.

•The ground leakage current exceeds 3.5 mA.

•The [Off/Reset] key is not a safety switch. It does

not disconnect the adjustable frequency drive

from line power.

Quick Guide Quick Guide

1.2 Introduction

1.2.1 Available Literature

This Quick Guide contains basic information necessary for

installing and running the adjustable frequency drive. If

more information is needed, literature can be found on the

enclosed CD.

1.2.2 Approvals

Certification IP20 IP54

EC Declaration of

Conformity ✓ ✓

UL-listed ✓ －

C-tick ✓ ✓

Table 1.2 Approvals

The adjustable frequency drive complies with UL508C

thermal memory retention requirements. For more

information, refer to the section Motor Thermal Protection

in the Design Guide.

1.2.3 IT Line Power

CAUTION

IT Line Power

Installation on isolated line power source, that is, IT line

power.

Max. supply voltage allowed when connected to line

power: 440 V (3x380–480 V units).

On IP20 200–240 V 0.34–15 hp [0.25–11 kW] and

380–480 V IP20 0.5–30 hp [0.37–22 kW], open the RFI

switch by removing the screw on the side of the

adjustable frequency drive when at IT grid.

130BB612.10

Figure 1.1 IP20 200–240 V 0.34–15 hp [0.25–11 kW], IP20

0.5–30 hp [0.37–22 kW] 380–480 V.

1 EMC screw

Table 1.3 Legend to Figure 1.1

130BC251.10

Figure 1.2 IP54 400 V 1–25 hp [0.75–18.5 kW]

1EMC screw

Table 1.4 Legend to Figure 1.2

Quick Guide Quick Guide

On all units, set 14-50 RFI Filter to [0] Off when operating in

IT line power.

CAUTION

If reinserted, only use M3x12 screws.

1.2.4 Avoid Unintended Start

While the adjustable frequency drive is connected to line

power, the motor can be started/stopped using digital

commands, bus commands, references or via the LCP or

LOP.

•Disconnect the adjustable frequency drive from

line power whenever personal safety consider-

ations make it necessary to avoid unintended

start of any motors.

•To avoid unintended start, always press [Off/

Reset] before changing parameters.

1.2.5 Disposal Instruction

Equipment containing electrical components

may not be disposed of together with domestic

waste.

It must be separately collected with electrical

and electronic waste according to local and

currently valid legislation.

1.3 Installation

1.3.1 Before Starting Repair Work

1. Disconnect from line power (and external DC

supply, if present).

2. Wait as stated in Table 1.1 for discharge of the DC

link.

3. Remove motor cable.

Quick Guide Quick Guide

1.3.2 Dimensions

D

130BB614.10

130BC205.10

130BC246.10

Enclosure Power (hp [kW]) Height (in [mm]) Width

(in [mm])

Depth

(in

[mm])

Mounting hole

(in [mm])

Max.

Weight

Frame IP

Class

200–240 V

380–480 V

525–600 V

AA1a B b C d e f lb [kg]

H1 IP20 0.34–2

[0.25–1.5]

0.5–2

[0.37–1.5]

7.68

[195]

10.75

[273]

7.21

[183]

2.95

[75]

2.21

[56]

6.61

[168]

0.35

[9]

0.18

[4.5]

0.21

[5.3]

4.63

[2.1]

H2 IP20 3 [2.2] 3–5

[2.2–4.0]

8.94

[227]

11.93

[303]

8.35

[212]

125

[90]

2.56

[65]

7.48

[190]

0.43

[11]

0.59

[5.5]

0.29

[7.4]

7.5 [3.4]

H3 IP20 5 [3.7] 7.5–10

[5.5–7.5]

8.86

[255]

12.95

[329]

9.45

[240]

3.94

[100]

2.91

[74]

8.11

[206]

[11]

0.59

[5.5]

0.32

[8.1]

9.92

[4.5]

H4 IP20 7.5–10

[5.5–7.5]

15–20

[11–15]

11.65

[296]

14.13

[359]

10.83

[275]

5.32

[135]

4.13

[105]

9.49

[241]

0.5

[12.6]

0.28

[7]

0.33

[8.4]

17.42

[7.9]

H5 IP20 15 [11] 25–30

[18.5–22]

13.15

[334]

15.83

[402]

12.36

[314]

5.91

[150]

4.73

[120]

8.86

[255]

0.5

[12.6]

0.28

[7]

0.34

[8.5]

20.94

[9.5]

H6 IP20 20–25

[15–18.5]

40–60

[30–45]

25–40

[18.5–30]

20.4

[518]

23.43/

[595/

635]

(60 hp

[45

kW])

19.49

[495]

9.41

[239]

7.84

[200]

9.53

[242]

- 0.34

[8.5]

0.59

[15]

54.01

[24.5]

H7 IP20 30–40

[22–30]

75–100

[55–75]

50–75

[37–55]

21.65

[550]

24.8/

27.17

[630/

690]

(100

hp [75

kW])

20.51

[521]

12.32

[313]

10.63

[270]

13.19

[335]

- 0.34

[8.5]

0.67

[17]

79.37

[36]

H8 IP20 50–60

[37–45]

125 [90] 100–125

[75–90]

25.98

[660]

31.5

[800]

24.84

[631]

14.76

[375]

12.99

[330]

13.19

[335]

- 0.34

[8.5]

0.67

[17]

112.44

[51]

H9 IP20 3–10

[2.2–7.5]

10.59

[269]

14.72

[374]

10.12

[257]

5.12

[130]

4.33

[110]

8.07

[205]

0.43

[11]

0.59

[5.5]

0.35

[9]

14.55

[6.6]

H10 IP20 15–20

[11–15]

15.71

[399]

16.5

[419]

14.96

[380]

6.5

[165]

5.51

[140]

9.76

[248]

0.47

[12]

0.27

[6.8]

0.3

[7.5]

0.47

[12]

I2 IP54 1– 5

[0.75–4.0]

13.07

[332]

- 12.54

[318.5]

4.53

[115]

2.91

[74]

8.86

[225]

0.43

[11]

0.59

[5.5]

0.35

[9]

11.68

[5.3]

Quick Guide Quick Guide

D

130BB614.10

130BC205.10

130BC246.10

Enclosure Power (hp [kW]) Height (in [mm]) Width

(in [mm])

Depth

(in

[mm])

Mounting hole

(in [mm])

Max.

Weight

Frame IP

Class

200–240 V

380–480 V

525–600 V

AA1a B b C d e f lb [kg]

I3 IP54 7.5–10

[5.5–7.5]

14.49

[368]

- 13.94

[354]

5.32

[135]

3.50

[89]

9.33

[237]

0.47

[12]

0.26

[6.5]

0.37

[9.5]

15.87

[7.2]

I4 IP54 15–25

[11–18.5]

18.74

[476]

- 18.11

[460]

7.09

[180]

5.24

[133]

11.42

[290]

0.47

[12]

0.26

[6.5]

0.37

[9.5]

30.42

[13.8]

I6 IP54 30–50

[22–37]

25.59

[650]

- 24.57

[624]

9.53

[242]

8.27

[210]

10.24

[260]

0.75

[19]

0.35

[9]

0.35

[9]

59.53

[27]

I7 IP54 60–75

[45–55]

26.77

[680]

- 25.51

[648]

12.13

[308]

10.71

[272]

12.21

[310]

0.75

[19]

0.35

[9]

0.39

[9.8]

99.21

[45]

I8 IP54 100–125

[75–90]

30.32

[770]

- 29.1

[739]

15.57

[370]

13.15

[334]

13.19

[335]

0.75

[19]

0.35

[9]

0.39

[9.8]

143.3

[65]

Table 1.5 Dimensions

1Including decoupling plate

Quick Guide Quick Guide

The dimensions are only for the physical units, but when installing in an application it is necessary to add space for free air

passage both above and below the units. The amount of space for free air passage is listed in Table 1.6:

Enclosure Clearance [mm]

Frame IP class Above unit Below unit

H1 20 100 100

H2 20 100 100

H3 20 100 100

H4 20 100 100

H5 20 100 100

H6 20 200 200

H7 20 200 200

H8 20 225 225

H9 20 100 100

H10 20 200 200

I2 54 100 100

I3 54 100 100

I4 54 100 100

I6 54 200 200

I7 54 200 200

I8 54 225 225

Table 1.6 Clearance Needed for Free Air Passage

1.3.3 Electrical Installation in General

All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper

conductors required, (167 °F [75 °C]) recommended.

Power (hp [kW]) Torque (in-lb [Nm])

Frame IP

class

3x200–240 V 3x380–480 V Line Motor DC

connection

Control

terminals

Ground Relay

H1 IP20 0.34–2 [0.25–1.5] 0.5–2 [0.37–1.5] 12.39 [1.4] 7.08 [0.8] 7.08 [0.8] 4.43 [0.5] 7.08 [0.8] 4.43 [0.5]

H2 IP20 3 [2.2] 3–5 [2.2–4] 12.39 [1.4] 7.08 [0.8] 7.08 [0.8] 4.43 [0.5] 7.08 [0.8] 4.43 [0.5]

H3 IP20 5 [3.7] 7.5–10 [5.5–7.5] 12.39 [1.4] 7.08 [0.8] 7.08 [0.8] 4.43 [0.5] 7.08 [0.8] 4.43 [0.5]

H4 IP20 7.5–10 [5.5–7.5] 15–20 [11–15] 12.39 [1.2] 12.39 [1.2] 12.39 [1.2] 4.43 [0.5] 7.08 [0.8] 4.43 [0.5]

H5 IP20 15 [11] 25–30 [18.5–22] 12.39 [1.2] 12.39 [1.2] 12.39 [1.2] 4.43 [0.5] 7.08 [0.8] 4.43 [0.5]

H6 IP20 11–25 [15–18] 40–60 [30–45] 0.18 [4.5] 0.18 [4.5] - 4.43 [0.5] 26.55 [3] 4.43 [0.5]

H7 IP20 30–40 [22–30] 75 [55] 88.51 [10] 88.51 [10] - 4.43 [0.5] 26.55 [3] 4.43 [0.5]

H7 IP20 - 2.95 [75] 123.91 [14] 123.91 [14] - 4.43 [0.5] 26.55 [3] 4.43 [0.5]

H8 IP20 50–60 [37–45] 125 [90] 212.42 [24]2212.42 [24]2- 4.43 [0.5] 26.55 [3] 4.43 [0.5]

Table 1.7 Enclosure H1-H8

Quick Guide Quick Guide

Power (hp [kW]) Torque (in-lb [Nm])

Frame IP class 3x380–480 V Line Motor DC

connection

Control

terminals

Ground Relay

I2 IP54 1– 5 [0.75–4.0] 12.39 [1.4] 7.08 [0.8] 7.08 [0.8] 4.43 [0.5] 7.08 [0.8] 4.43 [0.5]

I3 IP54 7.5–10 [5.5–7.5] 12.39 [1.4] 7.08 [0.8] 7.08 [0.8] 4.43 [0.5] 7.08 [0.8] 4.43 [0.5]

I4 IP54 15–25 [11–18.5] 12.39 [1.4] 7.08 [0.8] 7.08 [0.8] 4.43 [0.5] 7.08 [0.8] 4.43 [0.5]

I6 IP54 30–50 [22–37] 0.18 [4.5] 0.18 [4.5] - 4.43 [0.5] 26.55 [3] 5.31 [0.6]

I7 IP54 60–75 [45–55] 88.51 [10] 88.51 [10] - 4.43 [0.5] 26.55 [3] 5.31 [0.6]

I8 IP54 100–125 [75–90] 123.91/212.42

[14/24]1

123.91/212.42

[14/24]1

- 4.43 [0.5] 26.55 [3] 5.31 [0.6]

Table 1.8 Enclosure I1-I8

Power (hp [kW]) Torque (in-lb [Nm])

Frame IP class 3x525–600 V Line Motor DC

connection

Control

terminals

Ground Relay

H9 IP20 3–10 [2.2–7.5] 15.93 [1.8] 15.93 [1.8] Not

recommended

4.43 [0.5] 26.55 [3] 5.31 [0.6]

H10 IP20 15–20 [11–15] 15.93 [1.8] 15.93 [1.8] Not

recommended

4.43 [0.5] 26.55 [3] 5.31 [0.6]

H6 IP20 25–40 [18.5–30] 0.18 [4.5] 0.18 [4.5] - 4.43 [0.5] 26.55 [3] 4.43 [0.5]

H7 IP20 50–75 [37–55] 88.51 [10] 88.51 [10] - 4.43 [0.5] 26.55 [3] 4.43 [0.5]

H8 IP20 100–125 [75–90] 123.91/212.42

[14/24]1

123.91/212.42

[14/24]1

- 4.43 [0.5] 26.55 [3] 4.43 [0.5]

Table 1.9 Details of Tightening Torques

1Cable dimensions

≤

0.1472 in2[95 mm2]

2Cable dimensions >0.1472 in2[95 mm2]

1.3.4 Connecting to Line Power and Motor

The adjustable frequency drive is designed to operate all standard three-phased asynchronous motors. For maximum cross-

section on wires, see chapter 1.7 General Specifications.

•Use a shielded/armored motor cable to comply with EMC emission specifications, and connect this cable to both

the decoupling plate and the motor metal.

•Keep motor cable as short as possible to reduce the noise level and leakage currents.

•For further details on mounting of the decoupling plate, see FC 101 Decoupling Plate Mounting Instruction.

•Also see EMC-Compatible Installation in the VLT

HVAC Basic Design Guide.

1. Mount the ground wires to the ground terminal.

2. Connect the motor to terminals U, V and W.

3. Mount line power supply to terminals L1, L2 and L3 and tighten.

Quick Guide Quick Guide

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