Danfoss VLT HVAC Basic Drive FC 10 Bedienungsanleitung

MAKING MODERN LIVING POSSIBLE

Quick Guide

VLT® HVAC Basic Drive FC 101

Contents

1 Quick Guide 2

1.1 Safety 2

1.1.1 Warnings 2

1.1.2 Safety Instructions 2

1.2 Introduction 2

1.2.1 Available Literature 2

1.2.2 Approvals 2

1.2.3 IT Mains 3

1.2.4 Avoid unintended Start 3

1.2.5 Disposal Instruction 3

1.3 Installation 3

1.3.1 Before Starting Repair Work 3

1.3.2 Side-by-Side Installation 3

1.3.3 Mechanical Dimensions 4

1.3.4 Electrical Installation in General 4

1.3.5 Connecting to Mains and Motor 5

1.3.6 Fuses 6

1.3.7 EMC-Correct Electrical Installation 7

1.3.8 Control Terminals 9

1.3.9 Electrical Overview 10

1.4 Programming 11

1.4.1 Programming with the Local Control Panel (LCP) 11

1.4.2 The FC 101 Start-up Wizard for Open Loop Applications 12

1.5 Parameter Overview 18

1.6 Warnings and Alarms 23

1.7 General Specifications 25

1.7.1 Mains Supply 3 x 200-240VAC 25

1.7.2 Mains Supply 3 x 380-480VAC 26

1.7.3 EMC Test Results 27

1.8 Special Conditions 30

1.8.1 Derating for Ambient Temperature 30

1.8.2 Derating for Low Air Pressure 30

1.9 Options for VLT HVAC Basic Drive FC 101 30

Contents VLT HVAC Basic Drive FC 101 Quick Guide

MG.18.A1.02 - VLT®is a registered Danfoss trademark 1

1 Quick Guide

1.1 Safety

1.1.1 Warnings

WARNING

High Voltage Warning

The voltage of the frequency converter is dangerous

whenever it is connected to mains. Incorrect installation of

the motor or frequency converter may cause damage to the

equipment, serious injury or death. Consequently, it is

essential to comply with the instructions in this manual as

well as local and national rules and safety regulations.

WARNING

Electrical Hazard

Touching the electrical parts may be fatal - even after the

equipment has been disconnected from mains. Also make

sure that other voltage inputs have been disconnected

(linkage of DC intermediate circuit). Be aware that there may

be high voltage on the DC link even when the LEDs are

turned off. Before touching any potentially live parts of the

frequency converter, wait at least as stated in the table

below:

Voltage (V) Power range (kW) Min. waiting time (min.)

3 x 200 0,25 – 3,7 4

3 x 200 5,5 – 11 15

3 x 400 0,37 – 7,5 4

3 x 400 11 – 90 15

CAUTION

Leakage Current:

The earth leakage current from the frequency converter

exceeds 3.5 mA. According to IEC 61800-5-1 a reinforced

Protective Earth connection must be ensured by means of a

min. 10mm² Cu or an addtional PE wire -with the same cable

cross section as the Mains wiring - must be terminated

separately.

Residual Current Device:

This product can cause a DC current in the protective

conductor. Where aresidual current device (RCD) is used for

extra protection, only an RCD of Type B (time delayed) shall

be used on the supply side of this product. See also Danfoss

Application Note on RCD, MN.90.GX.YY.

Protective earthing of the frequency converter and the use

of RCDs must always follow national and local regulations.

Motor Thermal Protection:

Motor overload protection is possible by setting Parameter

1-90 Motor thermal protection to the value Electronic

Thermal Relay (ETR) trip.

WARNING

Installation at high altitudes

For altitudes above 2 km, please contact Danfoss regarding

PELV.

1.1.2 Safety Instructions

•Make sure the frequency converter is properly

connected to earth.

•Do not remove mains connections, motor

connections or other power connections while the

frequency converter is connected to power.

•Protect users against supply voltage.

•Protect the motor against overloading according to

national and local regulations.

•The earth leakage current exceeds 3.5 mA.

•The [OFF] key is not a safety switch. It does not

disconnect the frequency converter from mains.

1.2 Introduction

1.2.1 Available Literature

This quick guide contains the basic information necessary for

installing and running the frequency converter. If more

information is needed, literature can be found on the

enclosed cd or downloaded from:

http://www.danfoss.com/Products/Literature/Technical

+Documentation.htm

1.2.2 Approvals

Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide

2 MG.18.A1.02 - VLT®is a registered Danfoss trademark

1.2.3 IT Mains

CAUTION

IT Mains

Installation on isolated mains source, i.e. IT mains.

Max. supply voltage allowed when connected to mains: 440V

(3x380-480V units).

On IP20 200-240V 0,25-11kW and 380-480V IP20 0,37-22kW,

open the RFI switch by removing the screw on the side of the

frequency converter when at IT grid.

130BB612.10

Illustration 1.1 IP20 200-240V 0,25-11kW, IP20 0,37-22kW

380-480V.

1: EMC screw

On all units, set par. 14-50 RFI filter to OFF when operating in

IT mains.

CAUTION

If reinserted, only use M3x12 screw.

1.2.4 Avoid unintended Start

While the frequency converter is connected to mains, the

motor can be started/stopped using digital commands, bus

commands, references or via the LCP.

•Disconnect the frequency converter from mains

whenever personal safety considerations make it

necessary to avoid unintended start of any motors.

•To avoid unintended start, always activate the

[OFF] key before changing parameters.

1.2.5 Disposal Instruction

Equipment containing electrical components

must not be disposed of together with domestic

waste.

It must be separately collected with electrical and

electronic waste according to local and currently

valid legislation.

1.3 Installation

1.3.1 Before Starting Repair Work

1. Disconnect FC 101 from mains (and external DC

supply, if present.)

2. Wait as stated in the table below for discharge of

the DC-link:

Voltage (V) Power range (kW) Min. waiting time (min.)

3 x 200 0.25 – 3.7 4

3 x 200 5.5 – 11 15

3 x 400 0.37 – 7.5 4

3 x 400 11 – 90 15

3. Remove motor cable

1.3.2 Side-by-Side Installation

The frequency converter can be mounted side-by-side and

requires the clearance above and below for cooling.

Power (kW/Hp) Clearance

above/below

(mm/inch)

Frame IP class 3x200-240V 3 x 380-480V

H1 IP20 0.25-1.5kW/

0.33-2Hp

0.37-1.5kW/

0.5-2Hp

100/4

H2 IP20 2.2kW/

3Hp

2.2-4kW/

3-5.4Hp

100/4

H3 IP20 3.7kW/

5Hp

5.5-7.5 kW/

7.5-10 Hp

100/4

H4 IP20 5.5-7,5kW/

7.5-10Hp

11-15kW/

15-20Hp

100/4

H5 IP20 11kW/

15 Hp

18.5-22kW/

25-30Hp

100/4

H6 IP20 30-45kW/

40-60Hp

200/7,9

H7 IP20 55-75kW/

100-120Hp

200/7,9

H8 IP20 90kW/

120Hp

225/8,9

NOTE

With IP21 /Nema Type1 option kit mounted, adistance of 50

mm between the units is required.

Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide

MG.18.A1.02 - VLT®is a registered Danfoss trademark 3

1.3.3 Mechanical Dimensions

D

130BB614.10

Power (kW/Hp) Height (mm/inch) Width (mm/inch) Depth

(mm/inch)

Hole (mm)

Frame IP class 3x200-240V 3 x 380-480V A A incl.

Decoupling

plate

A B b C D

H1 IP20 0.25-1.5 kW/

0.33-2 Hp

0.37-1.5kW/

0.5-2Hp

195/7.7 273/10.7 183/7.2 75/3 56/2.2 168/6.6 4.5

H2 IP20 2.2 kW/3 Hp 2.2-4kW/

3-5.4Hp

227/8.4 303/11.9 212/8.3 90/3.5 65/2.6 190/7.5 5.5

H3 IP20 3.7kW/5Hp 5.5-7.5kW/

7.5-10Hp

255/10 329/13 240/9.4 100/3.9 74/2.9 206/8.1 5.5

H4 IP20 5.5-7,5kW/

7.5-10Hp

11-15kW/

15-20Hp

296/11.7 359/14.1 275/10.8 135/5.3 105/4.1 241/9.5 7

H5 IP20 11kW/15Hp 18.5-22kW/

25-30Hp

334/13.1 402/15.8 314/12.4 150/5.9 120/4.7 255/10 7

H6 IP20 30-45kW/

40-60Hp

518/20.4 595/23.4

635/25

495/19.5 239/31.5 200/7.9 242/9.5 8.5

H7 IP20 55-75kW/

100-120Hp

550/21.7 630/24.8

690/27.2

521/20.5 313/12.3 270/10.6 335/13.2 8.5

H8 IP20 90kW/

120Hp

660/26 800/31.5 631/24.8 375/14.8 330/13 335/13.2 8.5

Table 1.1 Mechanical Dimensions

1.3.4 Electrical Installation in General

All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper

conductors required, (75°C) recommended.

Power (kW) Torque (Nm)

Frame IP class 3 x 200-240V 3 x 380-480 Line Motor DC

connection

Control

terminals

Earth Relay

H1 IP20 0.25-1.5 0.37-1.5 1.4 0.8 0.8 0.5 3 0.5

H2 IP20 2.2 2.2-4 1.4 0.8 0.8 0.5 3 0.5

H3 IP20 3.7 5.5-7.5 1.4 0.8 0.8 0.5 3 0.5

H4 IP20 5.5-7.5 11-15 1.2 1.2 1.2 0.5 3 0.5

H5 IP20 11 18.5-22 1.2 1.2 1.2 0.5 3 0.5

H6 IP20 30-45 4.5 4.5 - 0.5 3 0.5

H7 IP20 55 10 10 - 0.5 3 0.5

H7 IP20 75 14 14 - 0.5 3 0.5

H8 IP20 90 14 14 - 0.5 3 0.5

H8 IP20 90 24 24 - 0.5 3 0.5

Table 1.2 Details of Tightening Torques

Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide

4 MG.18.A1.02 - VLT®is a registered Danfoss trademark

1.3.5 Connecting to Mains and Motor

The frequency converter is designed to operate all standard

three-phased asynchronous motors. For maximum cross-

section on wires please see section Mains Supply.

•Use a shielded/armored motor cable to comply

with EMC emission specifications, and connect this

cable to both the decoupling plate and the motor

metal.

•Keep motor cable as short as possible to reduce the

noise level and leakage currents.

•For further details on mounting of the decoupling

plate, please see instruction MI.02.QX.YY

•Also see EMC-Correct Installation in the Design

Guide, MG.18.CX.YY.

1. Mount the earth wires to earth terminal.

2. Connect motor to terminals U, V and W.

3. Mount mains supply to terminals L1, L2 and L3 and

tighten.

IP20 200-240V 0.25-11kW and IP20 380-480V 0.37-22kW.

130BB634.10

Motor

UVW-DC+DC

MAINS

1Line

2 Earth

3 Motor

4 Relays

IP20 380-480V 30-45kW.

L1 91 / L2 92 / L3 93

U 96 / V 97 / W 98

03 02 01

06 05 04

234

130BB762.10

1 Line

2 Motor

3 Earth

4 Relays

IP20 380-480V 55-75kW.

130BB763.10

1Line

2 Relays

3 Earth

4 Motor

Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide

MG.18.A1.02 - VLT®is a registered Danfoss trademark 5

IP20 380-480V 90kW

130BB764.10

L1 L1 L1 UVw

1 Line

2 Relays

3 Earth

4 Motor

1.3.6 Fuses

Branch circuit protection:

In order to protect the installation against electrical and fire

hazard, all branch circuits in an installation, switch gear,

machines etc., must be short-circuit and overcurrent

protected according to national/international regulations.

Short circuit protection:

Danfoss recommends using the fuses mentioned in the

following tables to protect service personnel or other

equipment in case of an internal failure in the unit or short-

circuit on DC-link. The frequency converter provides full

short circuit protection in case of a short-circuit on the

motor.

Overcurrent protection:

Provide overload protection to avoid overheating of the

cables in the installation. Overcurrent protection must

always be carried out according to national regulations.

Fuses must be designed for protection in acircuit capable of

supplying a maximum of 100,000Arms (symmetrical), 480V

maximum.

Non UL compliance:

If UL/cUL is not to be complied with, Danfoss recommends

using the fuses mentioned in the below table, which will

ensure compliance with IEC61800-5-1:

In case of malfunction, not following the fuse recommen-

dation may result in damage to the frequency converter.

UL Non

Bussmann Bussmann Bussmann Bussmann Max.

Fuse

Power

Type RK5 Type RK1 Type J Type T Type

3 x 200-240V

0.25 FRS-R-10 KTN-R10 JKS-10 JJN-10 10

0.37 FRS-R-10 KTN-R10 JKS-10 JJN-10 10

0.75 FRS-R-10 KTN-R10 JKS-10 JJN-10 10

1.5 FRS-R-10 KTN-R10 JKS-10 JJN-10 10

2.2 FRS-R-15 KTN-R15 JKS-15 JJN-15 16

3.7 FRS-R-25 KTN-R25 JKS-25 JJN-25 25

5.5 FRS-R-50 KTN-R50 JKS-50 JJN-50 50

7.5 FRS-R-50 KTN-R50 JKS-50 JJN-50 50

11 FRS-R-80 KTN-R80 JKS-80 JJN-80 65

3 x 380-480V

0.37 FRS-R-10 KTS-R10 JKS-10 JJS-10 10

0.75 FRS-R-10 KTS-R10 JKS-10 JJS-10 10

1.5 FRS-R-10 KTS-R10 JKS-10 JJS-10 10

2.2 FRS-R-15 KTS-R15 JKS-15 JJS-15 15

3FRS-R-15 KTS-R15 JKS-15 JJS-15 15

4FRS-R-15 KTS-R15 JKS-15 JJS-15 15

5.5 FRS-R-25 KTS-R25 JKS-25 JJS-25 25

7.5 FRS-R-25 KTS-R25 JKS-25 JJS-25 25

11 FRS-R-50 KTS-R50 JKS-50 JJS-50 50

15 FRS-R-50 KTS-R50 JKS-50 JJS-50 50

18.5 FRS-R-80 KTS-R80 JKS-80 JJS-80 65

22 FRS-R-80 KTS-R80 JKS-80 JJS-80 65

30 FRS-R-80 KTS-R80 JKS-R80 JJS-R80 80

37 FRS-R-100 KTS-R100 JKS-R100 JJS-R100 100

45 FRS-R-125 KTS-R125 JKS-R125 JJS-R125 125

55 FRS-R-150 KTS-R150 JKS-R150 JJS-R150 150

75 FRS-R-200 KTS-R200 JKS-R200 JJS-R200 200

90 FRS-R-250 KTS-R250 JKS-R250 JJS-R250 250

Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide

6 MG.18.A1.02 - VLT®is a registered Danfoss trademark

1.3.7 EMC-Correct Electrical Installation

General points to be observed to ensure EMC-correct

electrical installation.

•Use only screened/armoured motor cables and

screened/armoured control cables.

•Connect the screen to earth at both ends.

•Avoid installation with twisted screen ends

(pigtails), since this ruins the screening effect at

high frequencies. Use cable clamps instead.

•It is important to ensure good electrical contact

from the installation plate through the installation

screws to the metal cabinet of the frequency

converter.

•Use starwashers and galvanically conductive instal-

lation plates.

•Do not use unscreened/unarmoured motor cables

in the installation cabinets.

Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide

MG.18.A1.02 - VLT®is a registered Danfoss trademark 7

Min. 16 mm2

Equalizing cable

Control cables

All cable entries in

one side of panel

Earthing rail

Cable insula-

tion stripped

Output con-

tactor etc.

Motor cable

Motor, 3 phases and

PLC etc. Panel

Mains-supply

Min. 200mm

between control

cable, mains cable

and between mains

motor cable

PLC

Protective earth

Reinforced protective earth

130BB761.10

Illustration 1.2 EMC-correct Electrical Installation

For North America use metal conduits instead of shielded

cables.

Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide

8 MG.18.A1.02 - VLT®is a registered Danfoss trademark

1.3.8 Control Terminals

IP20 200-240V 0,25-11kW and IP20 380-480V 0,37-22kW:

130BB622.10

Illustration 1.3 Location of control terminals

1. Place a screwdriver behind the terminal cover to

activate snap.

2. Tilt the screwdriver outwards to open the cover.

IP20 380-480V 30-90kW.

130BB624.10

1. Place a screwdriver behind the terminal cover to

activate snap.

2. Tilt the screwdriver outwards to open the cover.

Digital input 18, 19 and 27 mode is set in par. 5-00 (PNP is

default value) and digital input 29 mode is set in par. 5-03

(PNP is default value).

Control terminals:

The illustration below shows all control terminals of the

frequency converter. Applying Start (term. 18), connection

between terminal 12-27 and an analog reference (term. 53 or

54 and 55) make the frequency converter run.

18 19

12 20 55

27 29 42 45 50 53 54

DIGI IN

61 68 69

COMM. GND

+24V

0/4-20mA A OUT / DIG OUT 0/4-20mA A OUT / DIG OUT

GND

10V/20mA IN

10V OUT

130BB625.10

BUS TER.

OFF ON

Quick Guide VLT HVAC Basic Drive FC 101 Quick Guide

MG.18.A1.02 - VLT®is a registered Danfoss trademark 9

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