Danfoss VLT HVAC Basic Drive FC 101 Bedienungsanleitung

MAKING MODERN LIVING POSSIBLE

Quick Guide

VLT®HVAC Basic Drive FC 101

www.DanfossDrives.com

Contents

1 Introduction 3

1.1 Purpose of the Quick Guide 3

1.2 Additional Resources 3

1.3 Document and Software Version 3

1.4 Certificates and Approvals 3

1.5 Disposal 3

2 Safety 4

2.1 Introduction 4

2.2 Qualified Personnel 4

2.3 Safety 4

2.4 Motor Thermal Protection 5

3 Installation 6

3.1 Mechanical Installation 6

3.1.1 Side-by-Side Installation 6

3.1.2 Adjustable Frequency Drive Dimensions 7

3.2 Electrical Installation 9

3.2.1 Electrical Installation in General 9

3.2.2 IT Line Power 10

3.2.3 Connecting to Line Power and Motor 10

3.2.4 Fuses and Circuit Breakers 18

3.2.5 EMC-compatible Electrical Installation 21

3.2.6 Control Terminals 23

3.2.7 Electrical Wiring 24

3.2.8 Acoustic Noise or Vibration 25

4 Programming 26

4.1 Local Control Panel (LCP) 26

4.2 Set-up Wizard 27

4.3 Parameter List 41

5 Warnings and Alarms 44

6 Specifications 46

6.1 Line Power Supply 46

6.1.1 3x200–240 V AC 46

6.1.2 3x380–480 V AC 47

6.1.3 3x525–600 V AC 51

Contents Quick Guide

6.2 EMC Emission Test Results 52

6.3 Special Conditions 54

6.3.1 Derating for Ambient Temperature and Switching Frequency 54

6.3.2 Derating for Low Air Pressure and High Altitudes 54

6.4 General Technical Data 55

6.4.1 Protection and Features 55

6.4.2 Line power supply (L1, L2, L3) 55

6.4.3 Motor Output (U, V, W) 55

6.4.4 Cable Lengths and Cross–sections 55

6.4.5 Digital Inputs 56

6.4.6 Analog Inputs 56

6.4.7 Analog Output 56

6.4.8 Digital Output 56

6.4.9 Control Card, RS-485 Serial Communication 57

6.4.10 Control Card, 24 V DC Output 57

6.4.11 Relay Output 57

6.4.12 Control Card, 10 V DC Output1) 57

6.4.13 Ambient Conditions 57

Index 59

Contents VLT®HVAC Basic Drive FC 101

1 Introduction

1.1 Purpose of the Quick Guide

The quick guide provides information for safe installation

and commissioning of the adjustable frequency drive.

The quick guide is intended for use by qualified personnel.

Read and follow the quick guide to use the adjustable

frequency drive safely and professionally, and pay

particular attention to the safety instructions and general

warnings. Keep this quick guide available with the

adjustable frequency drive at all times.

VLT®is a registered trademark.

1.2 Additional Resources

•VLT

HVAC Basic Drive FC 101 Programming Guide

provides information on how to program and

includes complete parameter descriptions.

•VLT®HVAC Basic Drive FC 101 Design Guide

provides all of the technical information about

the adjustable frequency drive and customer

design and applications. It also lists options and

accessories.

The technical documentation is available in electronic form

on the documentation CD that is shipped with the

product, or in print at the local Danfoss sales office.

MCT 10 Set-up Software Support

Download the software from http://www.danfoss.com/

BusinessAreas/DrivesSolutions/Software+MCT10/

MCT10+Downloads.htm.

During the installation process of the software, enter

access code 81463800 to activate FC 101 functionality. A

license key is not required for using FC 101 functionality.

The latest software does not always contain the latest

drive updates. Contact the local sales office for the latest

drive updates (*.upd files), or download the drive updates

from www.danfoss.com/BusinessAreas/DrivesSolutions/

fc101driveupdates.

1.3 Document and Software Version

The Quick Guide is regularly reviewed and updated. All

suggestions for improvement are welcome.

Edition Remarks Software version

MG18A6xx Replaces MG18A5xx 2.70

1.4 Certificates and Approvals

Certification IP20 IP54

EC Declaration of

Conformity ✓ ✓

UL-listed ✓ －

C-tick ✓ ✓

Table 1.1 Certificates and Approvals

The adjustable frequency drive complies with UL508C

thermal memory retention requirements. For more

information, refer to the section Motor Thermal Protection

in the product specific design guide.

1.5 Disposal

Equipment containing electrical components

may not be disposed of together with domestic

waste.

It must be separately collected with electrical

and electronic waste according to local and

currently valid legislation.

Introduction Quick Guide

2 Safety

2.1 Introduction

The following symbols are used in this document:

WARNING

Indicates a potentially hazardous situation that could

result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation that could

result in minor or moderate injury. It can also be used to

alert against unsafe practices.

NOTICE!

Indicates important information, including situations that

can result in damage to equipment or property.

2.2 Qualified Personnel

Correct and reliable transport, storage, installation,

operation, and maintenance are required for the trouble-

free and safe operation of the adjustable frequency drive.

Only qualified personnel are allowed to install or operate

this equipment.

Qualified personnel are defined as trained staff, who are

authorized to install, commission, and maintain equipment,

systems, and circuits in accordance with pertinent laws and

regulations. Additionally, the personnel must be familiar

with the instructions and safety measures described in this

manual.

2.3 Safety

WARNING

HIGH VOLTAGE

Adjustable frequency drives contain high voltage when

connected to AC line power input, DC power supply, or

load sharing. Failure to perform installation, start-up, and

maintenance by qualified personnel can result in death

or serious injury.

•Installation, start-up, and maintenance must be

performed by qualified personnel only.

WARNING

UNINTENDED START

When the adjustable frequency drive is connected to AC

line power, DC power supply, or load sharing, the motor

may start at any time. Unintended start during

programming, service, or repair work can result in death,

serious injury, or property damage. The motor can start

by means of an external switch, a serial bus command,

an input reference signal from the LCP or LOP, via

remote operation using MCT 10 software, or after a

cleared fault condition.

To prevent unintended motor start:

•Disconnect the adjustable frequency drive from

line power.

•Press [Off/Reset] on the LCP before

programming parameters.

•Ensure that the adjustable frequency drive is

fully wired and assembled when it is connected

to AC line power, DC power supply, or load

sharing.

WARNING

DISCHARGE TIME!

Adjustable frequency drives contain DC link capacitors

that can remain charged even when the adjustable

frequency drive is not powered. To avoid electrical

hazards, disconnect AC line power, any permanent

magnet type motors, and any remote DC link power

supplies, including battery backups, UPS and DC link

connections to other adjustable frequency drives. Wait

for the capacitors to fully discharge before performing

any service or repair work. The amount of waiting time is

listed in Table 2.1. Failure to wait for the specified period

of time after power has been removed to do service or

repair could result in death or serious injury.

Voltage [V] Power range [kW (HP)] Minimum waiting time

(minutes)

3x200 0.25–3.7 (0.33-5) 4

3x200 5.5–11 (7-15) 15

3x400 0.37–7.5 (0.5–10) 4

3x400 11–90 (15–125) 15

3x600 2.2–7.5 (3–10) 4

3x600 11–90 (15–125) 15

Table 2.1 Discharge Time

Safety VLT®HVAC Basic Drive FC 101

WARNING

LEAKAGE CURRENT HAZARD

Leakage currents exceed 3.5 mA. Failure to ground the

adjustable frequency drive properly can result in death

or serious injury.

•Ensure the correct grounding of the equipment

by a certified electrical installer.

WARNING

EQUIPMENT HAZARD

Contact with rotating shafts and electrical equipment

can result in death or serious injury.

•Ensure that only trained and qualified

personnel perform installation, start-up, and

maintenance.

•Ensure that electrical work conforms to national

and local electrical codes.

•Follow the procedures in this manual.

CAUTION

INTERNAL FAILURE HAZARD

An internal failure in the adjustable frequency drive can

result in serious injury when the adjustable frequency

drive is not properly closed.

•Ensure that all safety covers are in place and

securely fastened before applying power.

2.4 Motor Thermal Protection

Set 1-90 Motor Thermal Protection to [4] ETR trip 1 to enable

the motor thermal protection function.

Safety Quick Guide

3 Installation

3.1 Mechanical Installation

3.1.1 Side-by-Side Installation

The adjustable frequency drive can be mounted side-by-side but requires the clearance above and below for cooling.

Power [kW (HP)] Clearance above/below [mm (in)]

Frame IP class 3x200-240 V 3x380-480 V 3x525-600 V

H1 IP20 0.25-1.5 (0.33-2) 0.37-1.5 (0.5-2) – 100 (4)

H2 IP20 2.2 (3) 2.2-4 (3-5) – 100 (4)

H3 IP20 3.7 (5) 5.5-7.5 (7.5-10) – 100 (4)

H4 IP20 5.5-7.5 (7.5-10) 11-15 (15-20) – 100 (4)

H5 IP20 11 (15) 18.5-22 (25-30) – 100 (4)

H6 IP20 15-18.5 (20-25) 30-45 (40-60) 18.5-30 (25-40) 200 (7.9)

H7 IP20 22-30 (30-40) 55-75 (70-100) 37-55 (50-70) 200 (7.9)

H8 IP20 37-45 (50-60) 90 (125) 75-90 (100-125) 225 (8.9)

H9 IP20 – – 2.2-7.5 (3-10) 100 (4)

H10 IP20 – – 11-15 (15-20) 200 (7.9)

I2 IP54 – 0.75-4.0 (1-5) – 100 (4)

I3 IP54 – 5.5-7.5 (7.5-10) – 100 (4)

I4 IP54 – 11-18.5 (15-25) – 100 (4)

I6 IP54 – 22-37 (30-50) – 200 (7.9)

I7 IP54 – 45-55 (60-70) – 200 (7.9)

I8 IP54 – 75-90 (100-125) – 225 (8.9)

Table 3.1 Clearance Required for Cooling

NOTICE!

With IP21/NEMA Type1 option kit mounted, a distance of 50 mm (2 in) between the units is required.

Installation VLT®HVAC Basic Drive FC 101

3.1.2 Adjustable Frequency Drive Dimensions

D

130BB614.10

130BC205.10

130BC246.10

Enclosure Power [kW (HP)] Height [mm (in)] Width [mm (in)] Depth [mm

(in)]

Mounting hole [mm (in)] Max.

Weight

Size IP Class 3x200-240 V 3x380-480 V 3x525-600 V A A1) a B b C d e f kg (lb)

H1 IP20 0.25–1.5

(0.33–2)

0.37–1.5 (0.5–

– 195

(7.7)

273 (10.7) 183 (7.2) 75 (3.0) 56 (2.2) 168 (6.6) 9 (0.35) 4.5

(0.18)

5.3

(0.21)

2.1 (4.6)

H2 IP20 2.2 (3) 2.2–4.0 (3–5) – 227

(8.9)

303 (11.9) 212 (8.3) 90 (3.5) 65 (2.6) 190 (7.5) 11 (0.43) 5.5

(0.22)

7.4

(0.29)

3.4 (7.5)

H3 IP20 3.7 (5) 5.5–7.5

(7.5-10)

– 255

(10.0)

329 (13.0) 240 (9.4) 100 (3.9) 74 (2.9) 206 (8.1) 11 (0.43) 5.5

(0.22)

8.1

(0.32)

4.5 (9.9)

H4 IP20 5.5–7.5

(7.5-10)

11–15 (15-20) – 296

(11.7)

359 (14.1) 275 (10.8) 135 (5.3) 105 (4.1) 241 (9.5) 12.6

(0.50)

7 (0.28) 8.4

(0.33)

7.9 (17.4)

H5 IP20 11 (15) 18.5–22

(25-30)

– 334

(13.1)

402 (15.8) 314 (12.4) 150 (5.9) 120 (4.7) 255 (10) 12.6

(0.50)

7 (0.28) 8.5

(0.33)

9.5 (20.9)

H6 IP20 15–18.5 (20–

25)

30–45 (40–60) 18.5–30

(25-40)

518

(20.4)

595 (23.4)/635

(25)

(45 kW)

495 (19.5) 239 (9.4) 200 (7.9) 242 (9.5) – 8.5

(0.33)

15 (0.6) 24.5 (54)

H7 IP20 22–30 (30–40) 55–75 (70–

100)

37–55 (50–70) 550

(21.7)

630 (24.8)/690

(27.2)

(75 kW)

521 (20.5) 313 (12.3) 270 (10.6) 335 (13.2) – 8.5

(0.33)

17 (0.67) 36 (79)

H8 IP20 37–45 (50–60) 90 (125) 75–90 (100–

125)

660 (26) 800 (31.5) 631 (24.8) 375 (14.8) 330 (13) 335 (13.2) – 8.5

(0.33)

17 (0.67) 51 (112)

H9 IP20 – – 2.2–7.5 (3–10) 269

(10.6)

374 (14.7) 257 (10.1) 130 (5.1) 110 (4.3) 205 (8) 11 (0.43) 5.5

(0.22)

9 (0.35) 6.6 (14.6)

H10 IP20 – – 11–15 (15-20) 399

(15.7)

419 (16.5) 380 (15) 165 (6.5) 140 (5.5) 248 (9.8) 12 (0.47) 6.8

(0.27)

7.5

(0.30)

12 (26.5)

1) Including decoupling plate

The dimensions are only for the physical units. When installing in an application, it is necessary to allow space above and below the units for cooling. The amount of space for free air

passage is listed in Table 3.1.

Table 3.3 Dimensions, Enclosure Size H1-H10

Installation Quick Guide

D

130BB614.10

130BC205.10

130BC246.10

Enclosure Power [kW (HP)] Height [mm (in)] Width [mm (in)] Depth [mm

(in)]

Mounting hole [mm (in)] Max.

Weight

Size IP Class 3x200-240 V 3x380-480 V 3x525-600 V A A1) a B b C d e f kg (lb)

I2 IP54 – 0.75–4.0 (1–5) – 332

(13.1)

– 318.5

(12.53)

115 (4.5) 74 (2.9) 225 (8.9) 11 (0.43) 5.5

(0.22)

9 (0.35) 5.3 (11.7)

I3 IP54 – 5.5–7.5 (7.5-10) – 368

(14.5)

– 354 (13.9) 135 (5.3) 89 (3.5) 237 (9.3) 12 (0.47) 6.5

(0.26)

9.5 (0.37) 7.2 (15.9)

I4 IP54 – 11–18.5 (15–

25)

– 476

(18.7)

– 460 (18.1) 180 (7) 133 (5.2) 290 (11.4) 12 (0.47) 6.5

(0.26)

9.5 (0.37) 13.8

(30.42)

I6 IP54 – 22-37 (30-50) – 650

(25.6)

– 624 (24.6) 242 (9.5) 210 (8.3) 260 (10.2) 19 (0.75) 9 (0.35) 9 (0.35) 27 (59.5)

I7 IP54 – 45-55 (60-70) – 680

(26.8)

– 648 (25.5) 308 (12.1) 272 (10.7) 310 (12.2) 19 (0.75) 9 (0.35) 9.8 (0.39) 45 (99.2)

I8 IP54 – 75-90

(100-125)

– 770 (30) – 739 (29.1) 370 (14.6) 334 (13.2) 335 (13.2) 19 (0.75) 9 (0.35) 9.8 (0.39) 65 (143.3)

1) Including decoupling plate

The dimensions are only for the physical units. When installing in an application, it is necessary to allow space above and below the units for cooling. The amount of space for free air

passage is listed in Table 3.1.

Table 3.4 Dimensions, Enclosure Size I2-I8

Installation VLT®HVAC Basic Drive FC 101

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