Danfoss VLT 5000 Series Gebrauchsanweisung

VLT® 5000 INTERBUS

MG.10.O1.02  VLT is a registered Danfoss trademark 1

Contents

Chapter 1 ■Introduction .............................................................. 2

Chapter 2 ■Interbus introduction ................................................ 4

Chapter 3 ■Tec nical Data ......................................................... 5

Chapter 4 ■Ordering number ...................................................... 6

Chapter 5 ■Cable routing and Connectors ................................. 7

Chapter 6 ■Process Data ......................................................... 13

Chapter 7 ■Drivecom 21 Profile & Interbus objects ................... 15

Chapter 8 ■FC Profile ................................................................ 23

Chapter 9 ■VLT Parameters ...................................................... 26

Chapter 10 ■Timming ................................................................. 30

Chapter 11 ■Warning and Allarm messages ................................ 31

Chapter 12 ■Abreviations & definitions ........................................ 32

Chapter 13 ■VLT5000 Parameter list .......................................... 33

Copyrig ts, Limitation of Liability and Revision Rig ts.

T is publication contains information proprietary to Danfoss A/S. By accepting and using t is manual t e user

agrees t at t e information contained erein will be used solely for operating equipment of Danfoss A/S or

equipment from ot er vendors provided t at suc equipment is intended for communication wit Danfoss

equipment over a INTERBUS serial communication link. T is publication is protected under t e Copyrig t laws

of Denmark and most ot er countries.

Danfoss A/S does not warrant t at a software program produced according to t e guidelines provided in t is

manual will function properly in every p ysical, ardware or software environment.

Alt oug Danfoss A/S as tested and reviewed t e documentation wit in t is manual, Danfoss A/S makes no

warranty or representation, eit er express or implied, wit respect to t is documentation, including its quality,

performance, or fitness for a particular purpose.

In no event s all Danfoss A/S be liable for direct, indirect, special, incidental, or consequential damages arising

out of t e use, or t e inability to use information contained in t is manual, even if advised of t e possibility of

suc damages. In particular, Danfoss A/S is not responsible for any costs including but not limited to t ose

incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of

data, t e costs to substitute t ese, or any claims by t ird parties.

Danfoss A/S reserves t e rig t to revise t is publication at any time and to make c anges in its contents

wit out prior notice or any obligation to notify previous users of suc revisions or c anges.

MG.10.O1.02  VLT is a registered Danfoss trademark

VLT® 5000 INTERBUS

■About this manual

T is manual is intended to be used bot as an

instructional and as a reference manual. It only

briefly touc es on t e basics of t e INTERBUS

protocol w enever it is necessary for gaining an

understanding of t e DRIVECOM implementation of

t e DRIVECOM Profile 21

T e manual is also intended to serve as a guideline

w en you specify and optimize your communication

system.

If you are not completely familiar wit INTERBUS,

PCP or t e Profile for Variable Speed Drives, it may

be advisable to read some of t e material provided

on t ese subjects.

Even if you are an experienced INTERBUS

programmer, we suggest t at you read t is manual

in its entirety before you start programming, since

important information can be found in all c apters.

C apter 5 gives details on t e INTERBUS Option

Card and ow to establis t e p ysical connection.

In c apter 6 you will find information about VLT

Process Data.

C apter 7 and 8 describe t e two different

statemac ine, implemented in t e INTERBUS option:

Drivecom 21 and FC Drive.

C apter 9 as all t e relevant VLT and INTERBUS

parameters listed.

C apter 10 contains information on Timing on a

INTERBUS system and on t e INTERBUS option

C apter 11 describes display messages, warning and

alarm messages.

In c apter 12 you will find a glossary explaining

abbreviations, words and p rases you must know to

understand t is manual. T is c apter also contains

a complete parameter list wit parameter

designations, default settings, setting ranges etc.

C apter 13 lists t e VLT5000 Parameters.

If you want to know more about t e INTERBUS

protocol in general, please refer to t e vast amount

of literature provided for t is purpose.

■Assumptions

T is manual assumes t at you are using a

DANFOSS INTERBUS Option Card in conjunction

wit a DANFOSS VLT 5000 Series. It is also

assumed t at you, as a master, are using a PLC or

PC t at is equipped wit a serial communication

card supporting all t e INTERBUS communication

services required by your application, and t at all

requirements stipulated in t e INTERBUS standard

as well as t ose set up in t e DRIVECOM Variable

Speed Drives Profile and its company-specific

implementation, as well as t ose pertaining to t e

VLT Variable Speed Drive are strictly observed as

well as all limitations t erein fully respected.

■What you shoul alrea y know

T e DANFOSS INTERBUS Option Card is designed

to communicate wit any master abiding by t e

INTERBUS standard. It is t erefore assumed t at

you ave full knowledge of t e PC or PLC you

intend to use as a master in your system. Any

questions pertaining to ardware or software

produced by any ot er manufacturer is beyond t e

scope of t is manual and is of no concern to

DANFOSS.

If you ave questions about ow to set up master -

master communication or communication to a non-

Danfoss slave, t e appropriate manuals s ould be

consulted.

Intro uction

VLT® 5000 INTERBUS

MG.10.O1.02  VLT is a registered Danfoss trademark 3

Available literature

T e c art below gives an overview of t e literature

available for t e VLT 5000 Series.

Please note t at variations may occur from one

country to t e next.

■

X = version number

YY = language

01 = Danish

02 = English

03 = German

04 = French

05 = Spanish

06 = Italian

07 = Swedish

10 = Dutch

20 = Finnish

28 = Brazilian Portuguese

51,52 = Danish, English, German

Design

Guide

MG.50.CX.YY

Operating

Instructions

MG.50.AX.YY

Instructions

for VLT

5000 Series

VLT Software

Dialog

MG.50.EX.YY

PROFIBUS

Manual

MG.10.EX.YY

Quick

Setup

MG.50.FX.YY

LCP remote-

mounting kit

IP 20

MI.56.AX.51

Brake

instructions

MI.50.DX.YY

LC-filter

VLT 5001-5011

MI.56.DX.51

IP 20 terminal

cover

MI.56.CX.51

Syncron. and

positioning

MG.10.JX.02

MG.10.JX.03

Gateway

InterBus

MG.10.G1.51

Quick

Setup

MG.50.DX.YY

Quick

Setup

MG.50.GX.YY

Bookstyle IP 20 Compact IP 20 Compact IP 54

VLT 5000

Data sheet

MD.50.AX.YY

Loadsharing

instructions

MI.50.NX.YY

Var. literature

for VLT 5000

Series

Instructions

for VLT 5000

Series

Communication

for VLT 5000

Series

LonWorks

Manual

DeviceNet

Manual

RCD

Instructions

MI.66.AX.YY

Modbus Plus

Manual

LC-filter

VLT 5016-5250

MI.56.FX.51

LCP remote-

mounting kit

IP 54

MI.56.GX.52

VLT 5300-5500

Installation guide

MG.56.AX.YY

Interbus

Manual

MG.10.O1.02  VLT is a registered Danfoss trademark

VLT® 5000 INTERBUS

Tec nical overview.

Interbus intro uction

T e INTERBUS system is divided into two different

system: remote and local. T e remote system

enables t e user to connect up to 256 stations on a

single system wi t a maximum of 400m Cable

between eac station.

T e locale bus system enables t e user to establis

communication to Input/output devices t rou gt a

single twisted pair of Cables. T is type of

comunication is typical used t e simple devices E.g.

Digital I/O devices.

For Communication on t e remote bus t e

INTERBUS system provides two different types of

communication Process Data and PCP (Perip erals

Communication Protocol). T e Process Data is

cyclic communication to devices wit ig priority.

T is type of communication typically takes between

few milliseconds and up to 100 milliseconds,

depending on t e size of t e system. Example of

t is type of communication is digital & analogue I/O

or control word & reference to frequency

converters.

PCP communication are used for communications

needs t at does not require ig speed and and

typically only are activated on request from t e user

writen program. Typical time to read/write a single

value is 100 to 200 millisecond. Example of t is type

of communication is configurating Data, read of

service parameter suc as running ours, number

power up and KW .

VLT® 5000 INTERBUS

MG.10.O1.02  VLT is a registered Danfoss trademark 5

Technical Data

Topology Ring system - one dual

twisted pair

P ysics RS-485

Protocol InterBus, total frame

message transfer

Met od Master/Slave

Transmission Async ronous, full duplex

Trans. Rate 500 Kbits/sec.

Error C eck CRC-16

Hamming distance 4

Number of I/O Max. 4096 bits

No. of Nodes Max. 256

Scan Speed 1024 I and 1024 O in less

t an 4 ms

Total Distance Max.12.8 km (Cu)

Segm. Lengt Max. 400 m(~1200 ft.)

between 2 nodes

Cable Belden #8103 or

equivalent

Cable lengths/number of no es

T e maximum lengt of t e Cable is only

provided, if t e bus cable as t e following

properties :

- Impedance: 135 to 165 o m at a measuring

frequency from 3 to 20 MHz

- Resistance: <110 o m/km

- Capacity: < 30 pF/m

- Damping: max. 9 dB over t e

w ole wire lengt

-Cross sect. max. 0.34mm2,

corresponding to AWG 22

-Cable type: twisted in pairs,

3 x 2, wires

-Screening: Copper-braided screen

or braided screen and foil screen

It is recommended to use t e same cable type in

t e entire network to avoid impedance

mismatc .

MG.10.O1.02  VLT is a registered Danfoss trademark

VLT® 5000 INTERBUS

Or ering number.

■

Or ering number.

T e Interbus option for t e VLT®5000, is available in 2

different versions, one option t at serves t e purpose

of enabling a VLT®5000 to communicate on a

INTERBUS remote bus as a slave, and one version

t at enables t e VLT®5000 t at is equip wit a

Syncronising and positioning option to communicate

on a INTERBUS remote bus as a slave. As upgrade

kit t ere is also a set of Eproms available.

Field installation:

INTERBUS Option for field installation, complete set

including Interbus Communication unit, Memory

option, EMC Bracket, installation instruction,

manuals. T is kit is intended for field installation in

VLT5000 series, t at enables a VLT5000 to

communicate on a INTERBUS remote bus.

Ordering number: 175 3122

Synchronizing and positioning option:

INTERBUS Communication Option, as above, but

wi tout memory option. T is option is intended as

and INTERBUS Option to t e Sync ronizing and

positioning option, t at does not need a memory

option and as a spare part for damaged INTERBUS

Option.

Ordering number: 175 2900

Upgrade Kit:

INTERBUS Memory set. T is set contains a full

memory set (3 Pcs.) for t e INTERBUS option and

t e Memory board. T is Option serves as an

upgrade to t e latest version of t e VLT5000

software and t e INTERBUS Communication

option.T is options will not upgrade of t e

Sync ronising and positioning option. Please refere to

t e Sync ronising and positioning option Manual for

detailed information on ow to upgrade t is option.

Ordering number: 175 3123

Factory Installed:

T e INTERBUS option can be ordered from Danfoss

Drives, factory installed in a VLT®5000. Please

consult your Danfoss representive for order number of

a given VLT5000 and INTERBUS combination.

VLT® 5000 INTERBUS

MG.10.O1.02  VLT is a registered Danfoss trademark 7

Cable routing an connectors

recommended to keep t e greatest possible

distance between t e cables,or use fiber optic

Cables, especially w ere cables are running in

parallel over long distances.

If t e INTERBUS cable as to cross a motor or

brake resistor cable t ey must cross eac ot er

at an angle of 90° to ensure t e minimum of

interfrence.

- Connection of t e cable screen

T e screen of t e INTERBUS cable must

always be connected to ground at bot ends,

t at means t e screen must be connected to

ground in all stations connected to t e

INTERBUS network. It is of ig importance

to ave a low impedance ground connection

of t e screen, also at ig frequencies.T is

can be obtained by connecting t e surface of

t e screen to ground, for example by means

of a cable clamp or a conductive cable gland.

T e INTERBUS Option Card is connected to t e

remote bus line via MK 100A or MK 101A for t e

incomming INTERBUS cable. terminals 62, 63, 64,

65, and 66. to t e bus line via MK 100B or MK 101B

for t e outcomming INTERBUS, terminals 62, 63, 64,

65, 66 and RB.

EMC precautions

T e following EMC precautions are recommended to

obtain interference free operation of t e INTERBUS

network. Additional information on EMC can be found

in t e VLT 5000 Series design guide (MG.50.CX.YY).

Please also consult t e manual of t e INTERBUS

master for furt er installation guidelines.

Relevant national and local regulations, for

example regarding protective eart connection,

must be observed.

- Cable routing

T e INTERBUS communication cable must be

kept away from motor and brake resistor

cables to avoid coupling of ig frequency

noise from one cable to t e ot er. Normally a

distance of 200 mm is sufficient, but it is generally

MG.10.O1.02  VLT is a registered Danfoss trademark

VLT® 5000 INTERBUS

■LEDs

T ere are 10 LEDs on t e INTERBUS option card.

T e LEDs are organized in two sets eac aving 5

LEDs. One set is visible t roug t e top air outlet if

installed in a VLT®5000 bookstyle, t e second set is

visible if installed in a VLT5000 Compact version.

CC/CR

IBS in IBS Out

IBS in

IBS Out

MK 100A MK 100B

MK 101A MK 101B

Name Indicates Color On OFF

CC/CR: Cable C eck. Green Incomming bus active Incomming bus swict ed off

BA Bus Active. Green Bus active Bus stopped

RD: Status of outgoing bus. Red Outgoing bus stopped Outgoing bus active

TR: Transmit/Receive. Green PCP Communication running NO PCP Communication running

UL: Power OK. Green Voltage wit in permissable range No Voltage

VLT 5000 Series is provided wit different clamps and

brackets to enable a proper ground connec-aLso at

ig frequency. low HF ( ig frequency) impedance.

T is can be ac ived by connecting a large surface

area of t e cabinet to Ground, for example by

mounting t e VLT 5000 series on a conductive rear

plate.

Especially w en aving long distances between

t e stations in a INTERBUS network it can be

necessary to use additional potential equalizing

cables, connecting t e individual stations to t e

same Ground potential.

Connectors

T ere are 4 connectors, arranged in groups of two.

MK100A and MK100B is to be used if installed in a

VLT®5000 Compact. MK101A and MK101B is used

if t e INTERBUS Option is installed in a VLT®5000

Bookstyle. Only one group of connectors may be

used at a time.

Cable routing an connectors

VLT® 5000 INTERBUS

MG.10.O1.02  VLT is a registered Danfoss trademark 9

Preperation of the Cable for the VLT5000 Connector.

Step 1:

Step 2:

Cable routing an connectors

Interbus Cable DB9 to VLT5000:

Interbus Cable VLT5000 to DB9:

30 mm.

Interbus Cable VLT5000 to VLT5000:

;

/DO

/DI

COM

RBST

/DO

/DI

COM

/DO

/DI

COM

RBST

/DO

/DI

COM 3

;

/DO

/DI

COM

/DO

/DI

COM

Green

Yellow

Pink

Gray

Brown

Green

Gray

Pink

Yellow

Brown

Gray

Pink

Yellow

Green

IBS Out

(Male)

IBS Out

IBS In

(Female)

MG.10.O1.02  VLT is a registered Danfoss trademark

VLT® 5000 INTERBUS

Note: Only ingoing connector set is s owed.

Cable routing an connectors

IBS In IBS Out

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