Danfoss VLT HVAC Basic Drive FC 101 Bedienungsanleitung

ENGINEERING TOMORROW

Quick Guide

VLT®HVAC Basic Drive FC 101

vlt-drives.danfoss.com

Contents

1 Introduction 3

1.1 Purpose of the Quick Guide 3

1.2 Additional Resources 3

1.3 Document and Software Version 3

1.4 Certicates and Approvals 3

1.5 Disposal 3

2 Safety 4

2.1 Safety Symbols 4

2.2 Qualied Personnel 4

2.3 Safety 4

2.4 Motor Thermal Protection 5

3 Installation 6

3.1 Mechanical Installation 6

3.1.1 Side-by-side Installation 6

3.1.2 Frequency Converter Dimensions 7

3.2 Electrical Installation 9

3.2.1 Electrical Installation in General 9

3.2.2 IT Mains 10

3.2.3 Connecting to Mains and Motor 10

3.2.5 EMC-correct Electrical Installation 19

3.2.6 Control Terminals 20

3.2.7 Acoustic Noise or Vibration 22

4 Programming 23

4.1 Local Control Panel (LCP) 23

4.2 Set-up Wizard 24

4.3 Parameter List 38

5 Warnings and Alarms 41

6 Specications 43

6.1 Mains Supply 43

6.1.1 3x200–240 V AC 43

6.1.2 3x380–480 V AC 44

6.1.3 3x525–600 V AC 48

6.2 EMC Emission Test Results 49

6.3 Special Conditions 49

6.2.1 Derating for Ambient Temperature and Switching Frequency 49

6.2.2 Derating for Low Air Pressure and High Altitudes 49

Contents Quick Guide

6.4 General Technical Data 49

6.3.1 Mains Supply (L1, L2, L3) 49

6.3.2 Motor Output (U, V, W) 49

6.3.3 Cable Length and Cross-section 50

6.3.4 Digital Inputs 50

6.3.5 Analog Inputs 50

6.3.6 Analog Output 50

6.3.7 Digital Output 51

6.3.8 Control Card, RS485 Serial Communication 51

6.3.9 Control Card, 24 V DC Output 51

6.3.10 Relay Output 51

6.3.11 Control Card, 10 V DC Output 51

6.3.12 Ambient Conditions 52

Index 53

Contents VLT®HVAC Basic Drive FC 101

1 Introduction

1.1 Purpose of the Quick Guide

The quick guide provides information for safe installation

and commissioning of the frequency converter.

The quick guide is intended for use by qualied personnel.

Read and follow the quick guide to use the frequency

converter safely and professionally, and pay particular

attention to the safety instructions and general warnings.

Keep this quick guide available with the frequency

converter at all times.

VLT®is a registered trademark.

1.2 Additional Resources

•VLT

HVAC Basic DriveFC 101 Programming Guide

provides information on how to program and

includes complete parameter descriptions.

•VLT

HVAC Basic Drive FC 101 Design Guide

provides all technical information about the

frequency converter, customer design, and

applications. It also lists options and accessories.

The technical documentation is available in electronic form

on the documentation CD that is shipped with the

product, or in print at the local Danfoss sales oce.

MCT 10 Set-up Software support

Download the software from www.danfoss.com/Busines-

sAreas/DrivesSolutions/Software+MCT10/

MCT10+Downloads.htm.

During the installation process of the software, enter

access code 81463800 to activate FC 101 functionality. A

licence key is not required for using FC 101 functionality.

The latest software does not always contain the latest

updates for frequency converters. Contact the local sales

oce for the latest frequency converter updates (in the

form of *.upd les), or download the frequency converter

updates from www.danfoss.com/BusinessAreas/DrivesSo-

lutions/fc101driveupdates.

1.3 Document and Software Version

The quick guide is regularly reviewed and updated. All

suggestions for improvement are welcome.

Edition Remarks Software version

MG18A7xx Update to new software version 2.8x

1.4 Certicates and Approvals

Certication IP20 IP54

EC Declaration of

Conformity ✓ ✓

UL Listed ✓ –

C-tick ✓ ✓

Table 1.1 Certicates and Approvals

The frequency converter complies with UL 508C thermal

memory retention requirements. For more information,

refer to the section Motor Thermal Protection in the

product-specic design guide.

1.5 Disposal

Equipment containing electrical components

must not be disposed of together with domestic

waste.

It must be separately collected with electrical

and electronic waste according to local and

currently valid legislation.

Introduction Quick Guide

2 Safety

2.1 Safety Symbols

The following symbols are used in this document:

WARNING

Indicates a potentially hazardous situation that could

result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation that could

result in minor or moderate injury. It can also be used to

alert against unsafe practices.

NOTICE

Indicates important information, including situations that

can result in damage to equipment or property.

2.2 Qualied Personnel

Correct and reliable transport, storage, installation,

operation, and maintenance are required for the trouble-

free and safe operation of the frequency converter. Only

qualied personnel are allowed to install or operate this

equipment.

Qualied personnel are dened as trained sta, who are

authorized to install, commission, and maintain equipment,

systems, and circuits in accordance with pertinent laws and

regulations. Also, the personnel must be familiar with the

instructions and safety measures described in this guide.

2.3 Safety

WARNING

HIGH VOLTAGE

Frequency converters contain high voltage when

connected to AC mains input, DC supply, or load sharing.

Failure to perform installation, start-up, and maintenance

by qualied personnel can result in death or serious

injury.

•Only qualied personnel must perform instal-

lation, start-up, and maintenance.

WARNING

UNINTENDED START

When the frequency converter is connected to AC mains,

DC supply, or load sharing, the motor may start at any

time. Unintended start during programming, service, or

repair work can result in death, serious injury, or

property damage. Start the motor with an external

switch, a eldbus command, an input reference signal

from the local control panel (LCP), via remote operation

using MCT 10 software, or after a cleared fault condition.

To prevent unintended motor start:

•Disconnect the frequency converter from the

mains.

•Press [O/Reset] on the LCP before

programming parameters.

•Ensure that the frequency converter is fully

wired and assembled when it is connected to

AC mains, DC supply, or load sharing.

WARNING

DISCHARGE TIME

The frequency converter contains DC-link capacitors,

which can remain charged even when the frequency

converter is not powered. High voltage can be present

even when the warning LED indicator lights are o.

Failure to wait the specied time after power has been

removed before performing service or repair work can

result in death or serious injury.

•Stop the motor.

•Disconnect AC mains and remote DC-link power

supplies, including battery back-ups, UPS, and

DC-link connections to other frequency

converters.

•Disconnect or lock PM motor.

•Wait for the capacitors to discharge fully. The

minimum duration of waiting time is specied

in Table 2.1.

•Before performing any service or repair work,

use an appropriate voltage measuring device to

make sure that the capacitors are fully

discharged.

Safety VLT®HVAC Basic Drive FC 101

Voltage [V] Power range [kW (hp)] Minimum waiting time

(minutes)

3x200 0.25–3.7 (0.33–5) 4

3x200 5.5–11 (7–15) 15

3x400 0.37–7.5 (0.5–10) 4

3x400 11–90 (15–125) 15

3x600 2.2–7.5 (3–10) 4

3x600 11–90 (15–125) 15

Table 2.1 Discharge Time

WARNING

LEAKAGE CURRENT HAZARD

Leakage currents exceed 3.5 mA. Failure to ground the

frequency converter properly can result in death or

serious injury.

•Ensure the correct grounding of the equipment

by a certied electrical installer.

WARNING

EQUIPMENT HAZARD

Contact with rotating shafts and electrical equipment

can result in death or serious injury.

•Ensure that only trained and qualied personnel

perform installation, start-up, and maintenance.

•Ensure that electrical work conforms to national

and local electrical codes.

•Follow the procedures in this manual.

CAUTION

INTERNAL FAILURE HAZARD

An internal failure in the frequency converter can result

in serious injury when the frequency converter is not

properly closed.

•Ensure that all safety covers are in place and

securely fastened before applying power.

2.4 Motor Thermal Protection

Set parameter 1-90 Motor Thermal Protection to [4] ETR trip

1to enable the motor thermal protection function.

Safety Quick Guide

3 Installation

3.1 Mechanical Installation

3.1.1 Side-by-side Installation

The frequency converter can be mounted side-by-side but requires the clearance above and below for cooling.

Power [kW (hp)] Clearance above/below [mm (in)]

Size IP class 3x200–240 V 3x380–480 V 3x525–600 V

H1 IP20 0.25–1.5 (0.33–2) 0.37–1.5 (0.5–2) – 100 (4)

H2 IP20 2.2 (3) 2.2–4 (3–5) – 100 (4)

H3 IP20 3.7 (5) 5.5–7.5 (7.5–10) – 100 (4)

H4 IP20 5.5–7.5 (7.5–10) 11–15 (15–20) – 100 (4)

H5 IP20 11 (15) 18.5–22 (25–30) – 100 (4)

H6 IP20 15–18.5 (20–25) 30–45 (40–60) 18.5–30 (25–40) 200 (7.9)

H7 IP20 22–30 (30–40) 55–75 (70–100) 37–55 (50–70) 200 (7.9)

H8 IP20 37–45 (50–60) 90 (125) 75–90 (100–125) 225 (8.9)

H9 IP20 – – 2.2–7.5 (3–10) 100 (4)

H10 IP20 – – 11–15 (15–20) 200 (7.9)

I2 IP54 – 0.75–4.0 (1–5) – 100 (4)

I3 IP54 – 5.5–7.5 (7.5–10) – 100 (4)

I4 IP54 – 11–18.5 (15–25) – 100 (4)

I6 IP54 – 22–37 (30–50) – 200 (7.9)

I7 IP54 – 45–55 (60–70) – 200 (7.9)

I8 IP54 – 75–90 (100–125) – 225 (8.9)

Table 3.1 Clearance Required for Cooling

NOTICE

With IP21/NEMA Type1 option kit mounted, a distance of 50 mm (2 in) between the units is required.

Installation VLT®HVAC Basic Drive FC 101

3.1.2 Frequency Converter Dimensions

D

130BB614.10

130BC205.10

130BC246.10

Enclosure Power [kW (hp)] Height [mm (in)] Width [mm (in)] Depth

[mm (in)] Mounting hole [mm (in)] Maximum

weight

Size IP class 3x200–240 V 3x380–480 V 3x525–600 V A A1) a B b C d e f kg (lb)

H1 IP20 0.25–1.5

(0.33–2)

0.37–1.5

(0.5–2) – 195 (7.7) 273 (10.7) 183 (7.2) 75 (3.0) 56 (2.2) 168 (6.6) 9 (0.35) 4.5

(0.18) 5.3 (0.21) 2.1 (4.6)

H2 IP20 2.2 (3) 2.2–4.0

(3–5) – 227 (8.9) 303 (11.9) 212 (8.3) 90 (3.5) 65 (2.6) 190 (7.5) 11 (0.43) 5.5

(0.22) 7.4 (0.29) 3.4 (7.5)

H3 IP20 3.7 (5) 5.5–7.5

(7.5–10) –255

(10.0) 329 (13.0) 240 (9.4) 100 (3.9) 74 (2.9) 206 (8.1) 11 (0.43) 5.5

(0.22) 8.1 (0.32) 4.5 (9.9)

H4 IP20 5.5–7.5

(7.5–10)

11–15

(15–20) –296

(11.7) 359 (14.1) 275 (10.8) 135 (5.3) 105 (4.1) 241 (9.5) 12.6

(0.50) 7 (0.28) 8.4 (0.33) 7.9 (17.4)

H5 IP20 11 (15) 18.5–22

(25–30) –334

(13.1) 402 (15.8) 314 (12.4) 150 (5.9) 120 (4.7) 255 (10) 12.6

(0.50) 7 (0.28) 8.5 (0.33) 9.5 (20.9)

H6 IP20 15–18.5

(20–25)

30–45

(40–60)

18.5–30

(25–40)

518

(20.4)

595 (23.4)/635

(25), 45 kW 495 (19.5) 239 (9.4) 200 (7.9) 242 (9.5) – 8.5

(0.33) 15 (0.6) 24.5 (54)

H7 IP20 22–30

(30–40)

55–75

(70–100)

37–55

(50–70)

550

(21.7)

630 (24.8)/690

(27.2), 75 kW 521 (20.5) 313 (12.3) 270 (10.6) 335 (13.2) – 8.5

(0.33) 17 (0.67) 36 (79)

H8 IP20 37–45

(50–60) 90 (125) 75–90

(100–125) 660 (26) 800 (31.5) 631 (24.8) 375 (14.8) 330 (13) 335 (13.2) – 8.5

(0.33) 17 (0.67) 51 (112)

H9 IP20 – – 2.2–7.5

(3–10)

269

(10.6) 374 (14.7) 257 (10.1) 130 (5.1) 110 (4.3) 205 (8) 11 (0.43) 5.5

(0.22) 9 (0.35) 6.6 (14.6)

H10 IP20 – – 11–15

(15–20)

399

(15.7) 419 (16.5) 380 (15) 165 (6.5) 140 (5.5) 248 (9.8) 12 (0.47) 6.8

(0.27) 7.5 (0.30) 12 (26.5)

1) Including decoupling plate

The dimensions are only for the physical units.

NOTICE

When installing in an application, allow space above and below the units for cooling. The amount of space for free air passage is listed in Table 3.1.

Table 3.2 Dimensions, Enclosure Sizes H1–H10

Installation Quick Guide

D

130BB614.10

130BC205.10

130BC246.10

Enclosure Power [kW (hp)] Height [mm (in)] Width [mm (in)] Depth

[mm (in)] Mounting hole [mm (in)] Maximum

weight

Size IP class 3x200–240 V 3x380–480 V 3x525–600 V A A1) a B b C d e f kg (lb)

I2 IP54 – 0.75–4.0 (1–5) – 332

(13.1) – 318.5 (12.53) 115 (4.5) 74 (2.9) 225 (8.9) 11 (0.43) 5.5 (0.22) 9 (0.35) 5.3 (11.7)

I3 IP54 – 5.5–7.5 (7.5–10) – 368

(14.5) – 354 (13.9) 135 (5.3) 89 (3.5) 237 (9.3) 12 (0.47) 6.5 (0.26) 9.5 (0.37) 7.2 (15.9)

I4 IP54 – 11–18.5 (15–25) – 476

(18.7) – 460 (18.1) 180 (7) 133 (5.2) 290 (11.4) 12 (0.47) 6.5 (0.26) 9.5 (0.37) 13.8

(30.42)

I6 IP54 – 22–37 (30–50) – 650

(25.6) – 624 (24.6) 242 (9.5) 210 (8.3) 260 (10.2) 19 (0.75) 9 (0.35) 9 (0.35) 27 (59.5)

I7 IP54 – 45–55 (60–70) – 680

(26.8) – 648 (25.5) 308 (12.1) 272 (10.7) 310 (12.2) 19 (0.75) 9 (0.35) 9.8 (0.39) 45 (99.2)

I8 IP54 – 75–90 (100–125) – 770 (30) – 739 (29.1) 370 (14.6) 334 (13.2) 335 (13.2) 19 (0.75) 9 (0.35) 9.8 (0.39) 65 (143.3)

1) Including decoupling plate

The dimensions are only for the physical units.

NOTICE

When installing in an application, allow space above and below the units for cooling. The amount of space for free air passage is listed in Table 3.1.

Table 3.3 Dimensions, Enclosure Sizes I2–I8

Installation VLT®HVAC Basic Drive FC 101

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