Danfoss VLT HVAC Basic Drive FC 101 Bedienungsanleitung

MAKING MODERN LIVING POSSIBLE

Quick Guide

VLT®HVAC Basic Drive FC 101

www.danfoss.com/drives

Contents

1 Quick Guide 2

1.1 Safety 2

1.1.1 Warnings 2

1.1.2 Safety Instructions 2

1.2 Introduction 3

1.2.1 Available Literature 3

1.2.2 Approvals 3

1.2.3 IT Mains 3

1.2.4 Avoid Unintended Start 4

1.2.5 Disposal Instruction 4

1.3 Installation 4

1.3.1 Before Starting Repair Work 4

1.3.2 Side-by-Side Installation 4

1.3.3 Dimensions 5

1.3.4 Electrical Installation in General 6

1.3.5 Connecting to Mains and Motor 8

1.3.6 Fuses and Circuit Breakers 15

1.3.7 EMC-Correct Electrical Installation 17

1.3.8 Control Terminals 18

1.3.9 Electrical Overview 19

1.4 Programming 20

1.4.1 Programming with the Local Control Panel (LCP) 20

1.4.2 Local Control Panel (LCP) 20

1.4.3 The Start-up Wizard for Open Loop Applications 21

1.4.4 Main Menu Structure 31

1.5 Acoustic Noise or Vibration 33

1.6 Warnings and Alarms 33

1.7 General Specifications 35

1.7.1 Mains Supply 3x200-240 V AC 35

1.7.2 Mains Supply 3x380-480 V AC 36

1.7.3 Mains Supply 3x525-600 V AC 40

1.8 Special Conditions 45

1.8.1 Derating for Ambient Temperature and Switching Frequency 45

1.8.2 Derating for Low Air Pressure 45

1.9 Options for VLT®HVAC Basic Drive FC 101 45

1.10 MCT 10 Support 45

Contents VLT®HVAC Basic Drive FC 101 Quick Guide

MG18A502 - Rev. 2013-08-09 1

1 Quick Guide

1.1 Safety

1.1.1 Warnings

WARNING

High Voltage Warning

The voltage of the frequency converter is dangerous

whenever it is connected to mains. Incorrect installation

of the motor or frequency converter may cause damage

to the equipment, serious injury or death. Consequently,

it is essential to comply with the instructions in this

manual as well as local and national rules and safety

regulations.

WARNING

DISCHARGE TIME!

Frequency converters contain DC-link capacitors that can

remain charged even when the frequency converter is

not powered. To avoid electrical hazards, disconnect AC

mains, any permanent magnet type motors, and any

remote DC-link power supplies, including battery

backups, UPS and DC-link connections to other

frequency converters. Wait for the capacitors to fully

discharge before performing any service or repair work.

The amount of wait time is listed in the Discharge Time

table. Failure to wait the specified time after power has

been removed before doing service or repair could result

in death or serious injury.

Voltage [V] Power range [kW] Minimum waiting time

[min]

3x200 0.25–3.7 4

3x200 5.5–11 15

3x400 0.37–7.5 4

3x400 11–90 15

3x600 2.2–7.5 4

3x600 11–90 15

Table 1.1 Discharge Time

CAUTION

Leakage Current:

The earth leakage current from the frequency converter

exceeds 3.5 mA. According to IEC 61800-5-1 a reinforced

Protective Earth connection must be ensured with a min.

10 mm2Cu or an additional PE wire - with the same

cable cross section as the Mains wiring - must be

terminated separately.

Residual Current Device:

This product can cause a DC current in the protective

conductor. Where a residual current device (RCD) is used

for extra protection, only an RCD of Type B (time

delayed) shall be used on the supply side of this

product. See also Danfoss Application Note on RCD,

MN90G.

Protective earthing of the frequency converter and the

use of RCDs must always follow national and local

regulations.

Motor thermal protection

Motor overload protection is possible by setting 1-90 Motor

Thermal Protection to [4] ETR trip.

WARNING

Installation at high altitudes

For altitudes above 2 km, contact

Danfossregarding PELV.

1.1.2 Safety Instructions

•Make sure the frequency converter is properly

connected to earth.

•Do not remove mains connections, motor

connections or other power connections while

the frequency converter is connected to power.

•Protect users against supply voltage.

•Protect the motor against overloading according

to national and local regulations.

•The earth leakage current exceeds 3.5 mA.

•The [Off/Reset] key is not a safety switch. It does

not disconnect the frequency converter from

mains.

Quick Guide VLT®HVAC Basic Drive FC 101 Quick Guide

2 MG18A502 - Rev. 2013-08-09

1.2 Introduction

1.2.1 Available Literature

This Quick Guide contains basic information necessary for

installing and running the frequency converter. If more

information is needed, literature can be found on the

enclosed cd.

1.2.2 Approvals

Certification IP20 IP54

EC Declaration of

Conformity ✓ ✓

UL Listed ✓ －

C-tick ✓ ✓

Table 1.2 Approvals

The frequency converter complies with UL508C thermal

memory retention requirements. For more information,

refer to the section Motor Thermal Protection in the Design

Guide.

1.2.3 IT Mains

CAUTION

IT Mains

Installation on isolated mains source, that is, IT

mains.

Max. supply voltage allowed when connected to

mains: 440 V (3x380-480 V units).

On IP20 200-240 V 0.25-11 kW and 380-480 V IP20 0.37-22

kW, open the RFI switch by removing the screw on the

side of the frequency converter when at IT grid.

130BB612.10

Illustration 1.1 IP20 200-240 V 0.25-11 kW, IP20 0.37-22 kW

380-480 V

1 EMC screw

Table 1.3 Legend to Illustration 1.1

130BC251.10

Illustration 1.2 IP54 400 V 0.75-18.5 kW

1EMC screw

Table 1.4 Legend to Illustration 1.2

On all units, set 14-50 RFI Filter to [0] Off when operating in

IT mains.

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MG18A502 - Rev. 2013-08-09 3

CAUTION

If reinserted, only use M3x12 screw.

1.2.4 Avoid Unintended Start

While the frequency converter is connected to mains, the

motor can be started/stopped using digital commands, bus

commands, references or via the LCP or LOP.

•Disconnect the frequency converter from mains

whenever personal safety considerations make it

necessary to avoid unintended start of any

motors.

•To avoid unintended start, always press [Off/

Reset] before changing parameters.

1.2.5 Disposal Instruction

Equipment containing electrical components

must not be disposed of together with domestic

waste.

It must be separately collected with electrical

and electronic waste according to local and

currently valid legislation.

1.3 Installation

1.3.1 Before Starting Repair Work

1. Disconnect from mains (and external DC supply, if

present).

2. Wait as stated in Table 1.1 for discharge of the

DC-link.

3. Remove motor cable.

1.3.2 Side-by-Side Installation

The frequency converter can be mounted side-by-side and requires the clearance above and below for cooling.

Power [kW] Clearance above/below [mm/inch]

Frame IP class 3x200-240 V 3x380-480 V 3x525-600 V

H1 IP20 0.25-1.5 0.37-1.5 100/4

H2 IP20 2.2 2.2-4 100/4

H3 IP20 3.7 5.5-7.5 100/4

H4 IP20 5.5-7.5 11-15 100/4

H5 IP20 11 18.5-22 100/4

H6 IP20 15-18.5 30-45 18.5-30 200/7.9

H7 IP20 22-30 55-75 37-55 200/7.9

H8 IP20 37-45 90 75-90 225/8.9

H9 IP20 2.2-7.5 100/4

H10 IP20 11-15 200/7.9

Table 1.5 Clearance

NOTICE

With IP21/Nema Type1 option kit mounted, a distance of 50 mm between the units is required.

Quick Guide VLT®HVAC Basic Drive FC 101 Quick Guide

4 MG18A502 - Rev. 2013-08-09

1.3.3 Dimensions

D

130BB614.10

130BC205.10

130BC246.10

Enclosure Power [kW] Height [mm] Width [mm] Depth

[mm]

Mounting hole

[mm]

Max.

Weight

Frame IP

Class

3x200-240

3x380-480

3x525-600 V A A1a B b C d e f kg

H1 IP20 0.25-1.5 0.37-1.5 195 273 183 75 56 168 9 4.5 5.3 2.1

H2 IP20 2.2 2.2-4.0 227 303 212 90 65 190 11 5.5 7.4 3.4

H3 IP20 3.7 5.5-7.5 255 329 240 100 74 206 11 5.5 8.1 4.5

H4 IP20 5.5-7.5 11-15 296 359 275 135 105 241 12.6 7 8.4 7.9

H5 IP20 11 18.5-22 334 402 314 150 120 255 12.6 7 8.5 9.5

H6 IP20 15-18.5 30-45 18.5-30 518 595/635

(45 kW)

495 239 200 242 - 8.5 15 24.5

H7 IP20 22-30 55-75 37-55 550 630/690

(75 kW)

521 313 270 335 - 8.5 17 36

H8 IP20 37-45 90 75-90 660 800 631 375 330 335 - 8.5 17 51

H9 IP20 2.2-7.5 269 374 257 130 110 205 11 5.5 9 6.6

H10 IP20 11-15 399 419 380 165 140 248 12 6.8 7.5 12

I2 IP54 0.75-4.0 332 - 318.5 115 74 225 11 5.5 9 5.3

I3 IP54 5.5-7.5 368 - 354 135 89 237 12 6.5 9.5 7.2

I4 IP54 11-18.5 476 - 460 180 133 290 12 6.5 9.5 13.8

I6 IP54 22-37 650 - 624 242 210 260 19 9 9 27

I7 IP54 45-55 680 - 648 308 272 310 19 9 9.8 45

I8 IP54 75-90 770 - 739 370 334 335 19 9 9.8 65

Table 1.6 Dimensions

1Including decoupling plate

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MG18A502 - Rev. 2013-08-09 5

The dimensions are only for the physical units, but when

installing in an application it is necessary to add space for

free air passage both above and below the units. The

amount of space for free air passage is listed in Table 1.8:

Enclosure Clearance [mm]

Frame IP class Above unit Below unit

H1 20 100 100

H2 20 100 100

H3 20 100 100

H4 20 100 100

H5 20 100 100

H6 20 200 200

H7 20 200 200

H8 20 225 225

H9 20 100 100

H10 20 200 200

I2 54 100 100

I3 54 100 100

I4 54 100 100

I6 54 200 200

I7 54 200 200

I8 54 225 225

Table 1.7 Clearance Needed for Free Air Passage

1.3.4 Electrical Installation in General

All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper

conductors required, (75 °C) recommended.

Power [kW] Torque [Nm]

Frame IP class 3x200-240 V 3x380-480 V Line Motor DC

connection

Control

terminals

Earth Relay

H1 IP20 0.25-1.5 0.37-1.5 1.4 0.8 0.8 0.5 0.8 0.5

H2 IP20 2.2 2.2-4 1.4 0.8 0.8 0.5 0.8 0.5

H3 IP20 3.7 5.5-7.5 1.4 0.8 0.8 0.5 0.8 0.5

H4 IP20 5.5-7.5 11-15 1.2 1.2 1.2 0.5 0.8 0.5

H5 IP20 11 18.5-22 1.2 1.2 1.2 0.5 0.8 0.5

H6 IP20 15-18 30-45 4.5 4.5 - 0.5 3 0.5

H7 IP20 22-30 55 10 10 - 0.5 3 0.5

H7 IP20 - 75 14 14 - 0.5 3 0.5

H8 IP20 37-45 90 242242- 0.5 3 0.5

Table 1.8 Enclosure H1-H8

Power [kW] Torque [Nm]

Frame IP class 3x380-480 V Line Motor DC

connection

Control

terminals

Earth Relay

I2 IP54 0.75-4.0 1.4 0.8 0.8 0.5 0.8 0.5

I3 IP54 5.5-7.5 1.4 0.8 0.8 0.5 0.8 0.5

I4 IP54 11-18.5 1.4 0.8 0.8 0.5 0.8 0.5

I6 IP54 22-37 4.5 4.5 - 0.5 3 0.6

I7 IP54 45-55 10 10 - 0.5 3 0.6

I8 IP54 75-90 14/24114/241- 0.5 3 0.6

Table 1.9 Enclosure I1-I8

Quick Guide VLT®HVAC Basic Drive FC 101 Quick Guide

6 MG18A502 - Rev. 2013-08-09

Power [kW] Torque [Nm]

Frame IP class 3x525-600 V Line Motor DC

connection

Control

terminals

Earth Relay

H9 IP20 2.2-7.5 1.8 1.8 not

recommended

0.5 3 0.6

H10 IP20 11-15 1.8 1.8 not

recommended

0.5 3 0.6

H6 IP20 18.5-30 4.5 4.5 - 0.5 3 0.5

H7 IP20 37-55 10 10 - 0.5 3 0.5

H8 IP20 75-90 14/24114/241- 0.5 3 0.5

Table 1.10 Details of Tightening Torques

1Cable dimensions

≤

95 mm2

2Cable dimensions >95 mm2

Quick Guide VLT®HVAC Basic Drive FC 101 Quick Guide

MG18A502 - Rev. 2013-08-09 7

1.3.5 Connecting to Mains and Motor

The frequency converter is designed to operate all

standard three-phased asynchronous motors. For

maximum cross-section on wires see 1.7 General Specifi-

cations.

•Use a shielded/armored motor cable to comply

with EMC emission specifications, and connect

this cable to both the decoupling plate and the

motor metal.

•Keep motor cable as short as possible to reduce

the noise level and leakage currents.

•For further details on mounting of the

decoupling plate, see FC 101 De-coupling Plate

Mounting Instruction.

•Also see EMC-Correct Installation in the VLT

HVAC

Basic Design Guide.

1. Mount the earth wires to earth terminal.

2. Connect motor to terminals U, V and W.

3. Mount mains supply to terminals L1, L2 and L3

and tighten.

130BB634.10

Motor

UVW-DC+DC

MAINS

Illustration 1.3 H1-H5 Frame

IP20 200-240 V 0.25-11 kW and IP20 380-480 V 0.37-22 kW

1Line

2 Earth

3 Motor

4 Relays

Table 1.11 Legend to Illustration 1.3

Quick Guide VLT®HVAC Basic Drive FC 101 Quick Guide

8 MG18A502 - Rev. 2013-08-09

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